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Installation and operation manual
Polyamide manifolds ProCalida EF1 and EF1 K for
underfloor heating and cooling systems
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Read the manual before using the device!
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Pay attention to all information regarding safety!
+
Keep the instruction manual!
954.001.0650
AFRISO sp. z o.o.
Szałsza, ul. Kościelna 7
42-677 Czekanów
Tel.
+ 48 32 330 33 55
Fax
+ 48 32 330 33 51
zok@afriso.pl
www.afriso.pl
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Summary of Contents for AFRISO ProCalida EF1
- Page 1 + 48 32 330 33 51 zok@afriso.pl www.afriso.pl Installation and operation manual Polyamide manifolds ProCalida EF1 and EF1 K for underfloor heating and cooling systems Read the manual before using the device! Pay attention to all information regarding safety! Keep the instruction manual!
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Page 2: Table Of Contents
Configurations of ProCalida EF1 K manifolds with corresponding accessories ....................19 Configurations of ProCalida EF1 manifolds with corresponding accessories ....................25 Installation of ProCalida EF1 and EF1 K manifolds with extensions ..30 Spare parts ......................31 Decommissioning, disposal ................... 32 10 Warranty ........................ 33 11 Copyright ....................... -
Page 3: Explanations To The Installation And Operation Manual
WARNING indicates a potentially hazardous situa- WARNING tion, which, if not avoided, can result in serious in- jury or equipment damage. NOTICE indicates a hazardous situation, which, if NOTICE not avoided, can result in equipment damage. ProCalida EF1 and EF1 K manifolds... -
Page 4: Information On Safety
2.5 Modifications of the product Changes and modifications conducted by unauthorized persons may cause hazards and are prohibited due to safety reasons. ProCalida EF1 and EF1 K manifolds... -
Page 5: Using Additional Parts And Accessories
AFRISO sp. z o.o. makes every effort to ensure that the information materials do not contain errors. If errors or inaccuracies are found in the following installation and operation instructions, please contact: zok@afriso.pl, tel. -
Page 6: Product Description
The connections of individual loops have G¾" eu- rocone type threads. The shut-off valves of the individual loops have M30 x 1,5 mm threads. Loop shut-off valves have factory-installed plastic nuts for manual shut-off the flow. ProCalida EF1 and EF1 K manifolds made polyamide. -
Page 7: Construction
Instruction manual 3.1 Construction Figure 1: Construction of the ProCalida EF1 K manifold Automatic air vent Loop shut-off valve Thermometer Wall holder Rotameter Filling, flushing and draining valve Figure 2: Construction of the ProCalida EF1 manifold ProCalida EF1 and EF1 K manifolds... -
Page 8: Dimensions
Instruction manual 3.2 Dimensions Figure 3: Dimensions of the ProCalida EF1 K manifolds ProCalida EF1 and EF1 K manifolds... -
Page 9: Operation
Rotameters located on the supply beam allow precise adjustment of the flow in each loop. The shut-off valve nuts located in the return beam can be replaced with thermoelectric actuators (e.g., TSA AFRISO), which, when connected to a suitable control system (e.g., ProCalida EF1 and EF1 K manifolds... -
Page 10: Scope Of Delivery
A 0÷60°C bimetallic thermometer located on the supply and return beam of the ProCalida EF1 manifold allows you to control the opera- tion of an underfloor installation by reading the temperature on each beam. -
Page 11: Technical Data
0,2 - 1,6 l/min Material Poliamid PA66 + GF30% Approvals ProCalida manifolds for underfloor heating and cooling subject to the Pressure Directive 2014/68/EU and in accordance with art. 4.3 (sound engineering practice) are not CE marked. ProCalida EF1 and EF1 K manifolds... -
Page 12: Examples Of Application Schemes
Instruction manual 3.7 Examples of application schemes Figure 5: ProCalida EF1 K manifolds used in an underfloor heating installation with gas boiler. ProCalida EF1 and EF1 K manifolds... - Page 13 Instruction manual D.H.W. tank Monoblock type heat pump Figure 6: ProCalida EF1 manifold used in a mixed installation with a monoblock type heat pump. ProCalida EF1 and EF1 K manifolds...
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Page 14: Transport And Storage
For additional protection against corrosion and contam- ination, it is recommended to use in installation corrosion inhibitor BCI AFRISO and magnetic dirt separator ADS AFRISO. To facilitate instal- lation, filling/venting and subsequent maintenance work between the manifold and the source, it is recommended to install shut-off valves. - Page 15 Instruction manual ProCalida EF1 and EF1 K manifolds are factory mounted on wall hold- ers. The beam with rotameters supplying the underfloor installation is in the lower brackets, while the return beam with shut-off valves is in the upper brackets. This mounting method saves space and protects the thermoelectric actuators (not included in scope of delivery) from potential flooding.
- Page 16 Instruction manual The delivery components of the ProCalida EF1 manifold include poly- amide automatic air vents, with which you can replace the manual air vents pre-installed in the beams. The automatic air vents should be screwed into the manifold after the installation has been initially filled and vented.
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Page 17: Filling And Venting
When filling the entire installation at the source, manual air vents (ProCalida EF1), or fill, vent and flush valves (ProCalida EF1 K) can be used to get rid of air from the beams space. When flushing the... -
Page 18: Accessories
EF1, EF1 K 0÷10 bar, G3/4" euroconus nut 942 000 78 Mounting wrench for ProCalida rotameters and EF1, EF1 K valves 80 838 G3/4" F connection ProCalida for flexible hose EF1, EF1 K, ProCalida EF1 and EF1 K manifolds... -
Page 19: Configurations Of Procalida Ef1 K Manifolds With Corresponding Accessories
ProCalida manifold ProCalida - EF1, EF1 K 3 circuits *- ProCalida EF1 manifolds are factory-equipped with elbows with extension (81 274). **- ProCalida EF1 manifolds have factory-installed thermometers on each beam. 7.1 Configurations of ProCalida EF1 K manifolds with correspond- ing accessories Some accessories can be combined with each other. - Page 20 Step 1. Remove the connections with threads from the beams. Step 2. Screw the extension and one of the elbows into the upper beam and second to the lower beam. Step 3. Screw the connections with threads into the elbows. ProCalida EF1 and EF1 K manifolds...
- Page 21 Instruction manual 7.1.2 Configuration 2 Components used: ProCalida EF1 K + 81 274 + 81 275 Installation procedure Step 1. Screw the accessory 81 275 into the assembled manifold ac- cording to configuration 1 and place bimetallic thermometers in the slots.
- Page 22 Instruction manual Components used: ProCalida EF1 K + 81 275 Installation procedure Step 1. Screw the accessory 81 275 directly onto the manifold connec- tions and place bimetallic thermometers in the slots. 7.1.4 Configuration 4* Components used: ProCalida EF1 K + 80 839 Installation procedure Step 1.
- Page 23 Instruction manual Step 2. Screw the extension and elbow into the upper beam, and the elbow itself into the lower beam. Step 3. Install the bypass in the threads of the elbows. ProCalida EF1 and EF1 K manifolds...
- Page 24 This is especially important when swapping beams in place. 7.1.5 Configuration 5 Components used: ProCalida EF1 K + 81 276 Installation procedure Step 1. Turn the valves upward at the end of the beams.
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Page 25: Configurations Of Procalida Ef1 Manifolds With Corresponding Accessories
To make the pressure gauge show the pressure, tighten the white shut-off valve in the valve where the pressure gauge was installed. 7.2 Configurations of ProCalida EF1 manifolds with correspond- ing accessories Some accessories can be combined with each other. The subsections below show accessory configurations with ProCalida EF1 manifolds. - Page 26 Step 1. Screw the accessory 81 275 directly onto the connections of the manifold. *- scope of delivery of the accessory 81 275 includes thermometers. As the ProCalida EF1 manifold has thermometers on each beam as standard, it is not necessary to install thermometers on the shut – off valves.
- Page 27 Step 1. Remove the connections with threads from beams Step 2: Screw the extension and one of the elbows into the upper beam. Screw second elbow to lower beam Step 3: Screw in main connections with threads ProCalida EF1 and EF1 K manifolds...
- Page 28 Instruction manual Configuration 3** 7.2.3 Components used: ProCalida EF1 + 81 274 + 81 275 Installation procedure Step 1. Screw the accessory 81 275 directly onto the connections of the manifold assembled according to configuration 2. **- the installation of thermometers included in the 81 275 accessory is not required, as the thermometers are pre-installed on the ProCa- lida EF1 manifold beams.
- Page 29 Instruction manual 7.2.4 Configuration 4*** Components used: ProCalida EF1 + 80 839 Installation procedure Step 1. Remove the plugs on the ends of both beams. Step 2. Screw the extension and elbow into the upper beam, and the elbow itself into the lower beam. Install the bypass in the threads of the elbows.
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Page 30: Installation Of Procalida Ef1 And Ef1 K Manifolds With Extensions
This is especially important when swapping beams in place. Remaining components after installation. 7.3 Installation of ProCalida EF1 and EF1 K manifolds with exten- sions The modular design of ProCalida polyamide manifolds makes it pos- sible to install manifold extensions for 1, 2 or 3 circuits. -
Page 31: Spare Parts
EF1, EF1 K 0,2-1,6 l/min 942 000 71 Rotameter with a ProCalida flow range of EF1, EF1 K 0,75-3,75 l/min 942 000 72 Shut-off valve with ProCalida connection for ther- EF1, EF1 K moelectric actuator ProCalida EF1 and EF1 K manifolds... -
Page 32: Decommissioning, Disposal
To protect the environment, this product must not be disposed of together with the normal household waste. Dispose of the product according to local directives and guidelines. ProCalida EF1 and EF1 K polyamide manifolds consist of materials that can be recycled. ProCalida EF1 and EF1 K manifolds... -
Page 33: Warranty
Product warranty in accordance with the general conditions of sale and delivery. Copyright Copyright to the manual belong to AFRISO sp. z o.o. Reprinting, trans- lation and reproduction, even partial, is prohibited without written per- mission. Changing technical details, both in writing and in the form of images, is prohibited by law.
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