Related Manuals for RLS Wacon SYCON 2702
Summary of Contents for RLS Wacon SYCON 2702
- Page 1 Operating manual SYCON 2702 Analyser for automated monitoring of total hardness, residual hardness or carbonate hardness in the process water © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de January 2023...
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Page 2: Table Of Contents
Display Selection menu ..........................36 Display Selection list ............................36 Display with value input ..........................37 Configuration ................................38 Factory settings ..............................38 Configuration Wizard ............................39 Menu structure ...............................52 Nov 2021 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 2 Subject to change without notice... - Page 3 SD card ................................55 Maintenance and service ...........................56 Cleaning the measuring chamber ........................56 Maintenance and service ...........................57 Inserting the "Maintenance Set for SYCON 2702 ...................58 Reset maintenance counter ..........................60 Changing the indicator bottle ........................61 Good and bad counter ...........................62 Calibrating the device ............................62 Change battery..............................63...
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Page 4: General Information
This concerns in detail dangers for People, • this product or related equipment and devices, • the working environment. • Nov 2021 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 4 Subject to change without notice... -
Page 5: Transport
The device must not be disposed of in the residual waste. Take the device to a collection point. The battery must be disposed of separately. Alternatively, you can return the analyzer to your dealer or to us for disposal. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021... -
Page 6: Sycon 2702 In Detail
SYCON 2702 in detail The online analyzer SYCON 2702 is characterized by the following features: reliable, accurate and fully automatic analyser • Monitoring of a programmable limit value • Measurement of total hardness or carbonate hardness possible with the same analyser •... - Page 7 Figure 1: Figure 2: SYCON 2702 on wall mount SYCON 2702 on wall mount in housing The SYCON 2702 analyzer on wall mount is fastened in the housing with 4 screws supplied. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de...
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Page 8: Device Description
Figure 3: View of the solenoid valve (no indicator bottle installed) A more detailed description of the components can be found starting on page January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 8 Subject to change without notice... -
Page 9: Functional Principle
SYCON 2702 in detail Functional principle The SYCON 2702 based on the SYCON series is an online analyzer for the automatic determination of water parameters according to the colorimetric titration method. By adding an indicator to the water sample, a color reaction is generated. Depending on the indicator used, the instrument evaluates the intensity of the color. -
Page 10: Technical Data
1 l / analysis at 2 bar. The water consumption varies depending on consumption the inlet pressure and the set flushing time. January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 10 Subject to change without notice... -
Page 11: Inputs/Outputs
Cleaning the measuring chamber (as above), after 2 years of Installation Maintenance kit: Changing the hose pump cassette and operation the seals © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice Page 11... -
Page 12: Indicators For Monitoring Total Hardness
The exact number of possible analyses with one indicator bottle depends on the respective degree of hardness and the indicator used. January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 12 Subject to change without notice... -
Page 13: Installation
The temperature of the sample water must be between 5 and 40 °C. If the sample water has a higher temperature, a sample cooler must be used. This is available as an accessory. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021... -
Page 14: Wall Mounting Without Housing
Installation Wall mounting without housing The SYCON 2702 must be installed in an upright position. There are four 6 mm holes in the wall bracket for mounting the analyzer. Figure 4: Drilling plan for mounting the analyzer without housing Position... -
Page 15: Wall Mounting With Housing
Water inlet - connection for hose with 6 mm outer diameter Water drain - connection for hose with 6 mm outer diameter Door stop Door latches © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice... -
Page 16: Work On Pressurized Water Pipes
Clean the unit, absorb any spills, and leave the unit in a clean condition. • Check that all safety devices are in place and operational. • January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 16 Subject to change without notice... -
Page 17: Operation With Unpressurized Sample Water
Operation with unpressurized sample water If the sample water is unpressurized, a pressure-controlled diaphragm or submersible pump is required to convey the sample water into the measuring chamber of the analyzer. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021... -
Page 18: Electrical Installation
Open the cover of the control unit by loosening the four screws in the corners of the cover. Position Description Display connection SD card socket Audio signal generator Figure 8: Back of the cover January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 18 Subject to change without notice... -
Page 19: Main Board 230 Vac Version
Main switch connection Fuse (5 x 20 mm) 1 A Inert RGB sensor 2 x relay Agitator connection Figure 9: main board 230 VAC © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice Page 19... -
Page 20: Main Board 24 V Ac/Dc Version
2 A Inert Fuse (5 x 20 mm) 1 A Inert RGB sensor 2 x relay Agitator connection Figure 10: main board 24 VAC January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 20 Subject to change without notice... -
Page 21: Connection Of The Supply Voltage
7 N power out 8 N power out The maximum connected load of all consumers must not exceed 250 VAC / 1 Voltage © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice Page 21... -
Page 22: Connection Of The Relay Outputs
Relay 2 is energized in the fault-free device state (connection from COM to NO), this serves to protect against wire breakage. In addition, the symbol R2 is marked in black in the display. January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 22... -
Page 23: Current Interface
4 - 20 mA Value • 0 - 20 mA Status • 4 - 20 mA Status • Further information can be found on page 30. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice Page 23... -
Page 24: Input Contact
IN symbol is highlighted in black in the display. Further information can be found on pages 26to 28. January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 24 Subject to change without notice... -
Page 25: Connection Of External Components
5 to 8 must not exceed 250 VA. The output terminals are Voltage switched with the analyzer's power switch and protected by the analyzer's microfuse. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice... -
Page 26: Switch For External Analysis Start
Programming: Menu > Parameters > Input > Start analysis Figure 16: Three possible connection variants to start the analyzer with an external controller January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 26 Subject to change without notice... -
Page 27: Flow Monitor / Timer
This function must not be confused with the "Start analysis" function by external control. Figure 17: Three possible variants for connecting a flow monitor © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice... -
Page 28: Interval Reset
(When using this function, the Sycon must be in automatic mode). Programming: Menu > Parameter > Input > Interval reset Figure 18: Three possible variants for connecting a reset switch January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 28 Subject to change without notice... -
Page 29: Signal Lamp/Horn
2 / output 2 is energized and the connection is switched from COM to NO. If a fault is detected, relay 2 / output 2 is de-energized and the connection is made from COM to NC. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de... -
Page 30: Regeneration System For Demand-Controlled Regeneration Initiation
For the current interface type "0 - 20 mA", 0 mA corresponds to 0°dH. For the current interface type "4 - 20 mA", 4 mA corresponds to 0°dH. January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 30... -
Page 31: Operating Status Via Analog Current Interface
Indicator level < 10 % 16.5 mA 16.8 mA Malfunction 0 mA 4 mA The specifications listed here may have a deviation of ± 0.3 mA. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice Page 31... -
Page 32: Operation
Operation Figure 20: SYCON 2702 analyzer with installed indicator bottle Position Description Control Graphic display Control panel Cable gland On / Off switch Dosing pump Dosing plug (indicator plug) Optical measuring path Measuring chamber (The locking pins can only be pulled up and not out) -
Page 33: Display And Keypad
Inserting a new indicator bottle Main menu / Switching between main menu and analysis display Arrow keys for navigation/value input OK / Confirm © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice Page 33... -
Page 34: Display Menu
Sycon offers the following languages for operating the analyzer. German • English (English) • French (Français) • Italian (Italiano) • Spanish (Español) • Russian (Русский) • January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 34 Subject to change without notice... -
Page 35: Display Indication During A Measurement
Simple analysis start. Press and hold the [OK] button for 3 seconds to start an analysis. The analysis start is possible in manual and automatic mode. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice... -
Page 36: Display Of Measured Value History
The black filled circle to the left of the indicator type indicates which indicator is currently programmed for analysis. Figure 26:selection (2) January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 36 Subject to change without notice... -
Page 37: Display With Value Input
Figure 27: Display - Flushing time After entering a flushing time of 90 seconds, confirmation with the [OK] key overwrites the current flushing time with 90 seconds. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice... -
Page 38: Configuration
Limit value as permanent Relay 2 Reporting errors Reset the factory settings with Programming: Menu > Parameters > General > Factory settings January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 38 Subject to change without notice... -
Page 39: Configuration Wizard
Select [Yes] or [No] with ([] and []) confirm with [OK]. [Yes] Starts the configuration wizard. [No] Returns to the main menu. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice Page 39... - Page 40 24 months. (can be read in the menu > Info) [No] The device retains the previous data. January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 40 Subject to change without notice...
- Page 41 The pumping process can be cancelled before the time has elapsed by pressing the [OK] key. Make sure that the indicator has been pumped into the measuring chamber without bubbles. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice...
- Page 42 The flushing process is terminated with the [OK] key. The solenoid valve closes. Make sure that the sample water is clear and free of bubbles. January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 42 Subject to change without notice...
- Page 43 OK field in the keyboard and confirm with the [OK] key. Limit value Enter the limit value above which relay 1 is to be switched. Press the [OK] key. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice Page 43...
- Page 44 OK field in the keyboard and confirm with the [OK] key. January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 44 Subject to change without notice...
- Page 45 You have the following choices at the entrance: Disabled • Start analysis • Water meter • Flow monitor • Interval reset • Select and confirm with the [OK] key. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice Page 45...
- Page 46 1 min before the set analysis interval (e.g. 5 min) begins. (When using this function the Sycon must be in automatic mode) January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 46 Subject to change without notice...
- Page 47 [Impulse] The relay switches for a set pulse time. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice...
- Page 48 In the event of a device fault, relay 2 drops out and establishes the connection COM to NC. Current interface type. Select the operating mode of the current interface. Press [OK] key. January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 48 Subject to change without notice...
- Page 49 Should the value at "Current" corresponds to your request, then you do not need to re-enter the number and you can © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice...
- Page 50 OK field in the keyboard and confirm with the [OK] key. January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 50 Subject to change without notice...
- Page 51 Press [OK] key. This completes the configuration of the device. If required, individual settings can also be made without the wizard. Programming: Menu > Parameters © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice...
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Page 52: Menu Structure
The following is an overview of the menu structure to give you an overview of all the functions of the analyzer. Figure 28: Menu structure January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 52 Subject to change without notice... -
Page 53: Operation
Functions for maintenance, diagnosis and indicator change Assistant Setup wizard for guided parameterization of the device Course Display of the last 100 measurement results with date and time © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice Page 53... -
Page 54: Info Display
Export settings). After inserting the SD card into the new device, the settings can be imported (Menu > Parameters > General > Import settings). The measurement log on the SD card is continued by the new device. January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 54 Subject to change without notice... -
Page 55: Sd Card
More information about installing a software update can be found on page 63. We recommend deleting the file from the SD card again after installing an update. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice... -
Page 56: Maintenance And Service
(LED) is cleaned. Take a cloth and moisten it with the FIT3000 (included in the SYCON Clean Set) and wipe the actuator plug thoroughly. January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 56 Subject to change without notice... -
Page 57: Maintenance And Service
% is retained. Rinse the measuring chamber again (programming: Menu > Service > Manual rinsing). • The device is ready for operation again. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice... -
Page 58: Inserting The "Maintenance Set For Sycon 2702
Inserting the "Maintenance Set for SYCON 2702 The hose pump cassette, hoses and seals must be replaced at regular intervals. The required replacement parts are included in the "Maintenance Set for SYCON 2702". See page The maintenance takes about 25 min. - Page 59 Reset the maintenance counter to 24 months / 30,000 analyses • (Programming: Menu > Service > Acknowledge maintenance). The device is ready for operation again. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice...
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Page 60: Reset Maintenance Counter
Maintenance and service Reset maintenance counter After a maintenance with inserted "Maintenance Set for SYCON 2702" the maintenance counter in the SYCON must be reset. The note "Maintenance" is hidden in the display and only appears after the 24 months or after 30,000 analyses, in which case maintenance must be carried out again. -
Page 61: Changing The Indicator Bottle
Test the analysis procedure by starting an analysis. To do this, press and hold the [OK] • button for 3 seconds in the measured value view. The device is ready for operation again. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice... -
Page 62: Good And Bad Counter
The input is only made with whole numbers, therefore round down/up and enter the correction factor in the input mask on the device. January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 62 Subject to change without notice... -
Page 63: Change Battery
Switch off the device, remove the SD card and delete the TA27xxx.bin file from the SD card. • Insert the SD card back into the device. • Check the device configuration of the device. • © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice Page 63... -
Page 64: Diagnostic Functions
To exit, move the cursor to Exit and press the [OK] key. The positioning of the connectors can be found on page 18 January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 64 Subject to change without notice... -
Page 65: Stirring Wings
Press the [OK] key to exit. Refer to page 23input positioning. The diagnostic mode is finished. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice Page 65... -
Page 66: Error Messages
Check the color sensor in the diagnostic menu. • 0mA is output at the current output if the type "Value" is set at the current interface. • January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 66 Subject to change without notice... -
Page 67: Error Message E14 Titration
Check that the blue O-ring on the dispensing plug is present and properly seated. • 0mA is output at the current output if the type "Value" is set at the current interface. • © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice... -
Page 68: Appendix
Appendix Spare parts January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 68 Subject to change without notice... - Page 69 Connecting cable solenoid valve SYCON series 33-090 079 Connecting cable actuator 33-090 074 Maintenance set SYCON 2702 incl. position A, B, C, D, S, 4 x J, L 33-090 034 Cleaning set SYCON CLEAN 30-010 900 (Please read the contents of the set in the chapter Spare parts >...
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Page 70: Maintenance Sets
Appendix Maintenance sets The SYCON 2702 operates largely maintenance-free. A maintenance set is available for the analyzer. It is recommended to change the hose pump cassette, hoses and O-rings after 30,000 analyses or 24 months. The analyzer will show a maintenance notice in the display after the maintenance interval has expired. -
Page 71: Accessories
Depending on the temperature of the water and the cooling water, upstream coolers are offered for flow-through cooling. Further information and data sheets can be found on our website. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021... -
Page 72: Notes
Appendix Notes January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 72 Subject to change without notice... - Page 73 Appendix Notes © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Nov 2021 Subject to change without notice Page 73...
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Page 74: Declaration Of Conformity
Appendix Declaration of Conformity January 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 74 Subject to change without notice... - Page 75 Managing Directors: Dr. Claudia Rudolph, Dr. Sascha Matern Register court: Local court Hildesheim Registration number: HRB 203 391 VAT ID: DE240123142 Photo back: Vitali Vidnevski (employee RLS Wacon analytics GmbH), 2015 Changes and errors excepted 21.09.2021 Nov 2021 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de...
- Page 76 Nov 2021 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 76 Subject to change without notice...
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