Related Manuals for RLS Wacon SYCON P-value
Summary of Contents for RLS Wacon SYCON P-value
- Page 1 Operating instructions SYCON P-value Analyser for the automated measurement of the +p-value © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022...
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Page 2: Table Of Contents
Display indication during a measurement ....................43 Display of measured value history ......................44 Display Selection menu ..........................44 Display Selection list ............................44 Display with value input ..........................45 July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 2 Subject to change without notice... - Page 3 Spare parts ...............................75 Maintenance sets ............................77 Accessories ..............................78 Notes .................................79 Maintenance and service ..........................79 Settings: ................................80 Document changes: ............................81 Declaration of conformity ..........................82 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice Page 3...
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Page 4: General Notes
This concerns in detail dangers for • People, • this product or associated equipment and installations, • the working environment. July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 4 Subject to change without notice... -
Page 5: Transport
The appliance must not be disposed of with residual waste. Take the unit to a collection point. The battery must be disposed of separately. Alternatively, you can return the analyser to your dealer or to us for disposal. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022... -
Page 6: Sycon P In Detail
4 screws. If the analyser and housing are ordered together, you will receive the analyser already mounted in the housing. July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 6... - Page 7 SYCON P in the housing SYCON P on wall bracket The SYCON P analyser on wall bracket is fixed in the housing with 4 screws supplied. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice...
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Page 8: Device Description
Figure 3: View of the solenoid valve (no reagent bottle installed) A more detailed description of the components can be found from page 40. July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 8 Subject to change without notice... -
Page 9: Operating Principle
The capacity of an activated carbon filter is consumed during operation. Therefore, the activated carbon filter must be replaced at regular intervals. The effectiveness of the activated carbon filter can be checked with the help of Caldur® test sets. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022... -
Page 10: Technical Data
1 l / analysis at 2 bar consumption The water consumption varies depending on the inlet pressure and the set flushing time. July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 10 Subject to change without notice... -
Page 11: Inputs/Outputs Of The 24 V Ac/Dc And 230 Vac Version
Cleaning the measuring chamber (as above), after 2 years of Installation Maintenance kit: Change the hose pump cassette and the operation seals. Resetting the maintenance counter. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice Page 11... -
Page 12: Reagents For Monitoring The P-Value
The number of possible analyses with one reagent bottle depends on the respective p-value and the reagent used. July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 12 Subject to change without notice... -
Page 13: Installation
The temperature of the sample water must be between 5 and 40 °C. If the sample water has a higher temperature, a sample cooler must be used. This is available as an accessory. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022... -
Page 14: Wall Mounting Without Housing
Water inlet - connection for hose with 6 mm outer diameter Water drain - connection for hose with 6 mm outer diameter July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 14 Subject to change without notice... -
Page 15: Wall Mounting With Housing
Water inlet - connection for hose with 6 mm outer diameter Water drain - connection for hose with 6 mm outer diameter Door hinge Door latches © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice... -
Page 16: Work On Pressurised Water Pipes
Clean the unit, absorb any spilled liquids and leave the unit in a clean condition. • Check that all safety devices are in place and operational. July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 16 Subject to change without notice... -
Page 17: Operation With Unpressurised Sample Water
Operation with unpressurised sample water If the sample water is unpressurised, a pressure-controlled diaphragm or submersible pump is required to convey the sample water into the measuring chamber of the analyser. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022... -
Page 18: Electrical Installation
Open the cover of the control unit by loosening the four screws in the corners of the cover. Position Description Display connection SD card socket Sound signal generator Illustration 8: Back of the cover July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 18 Subject to change without notice... -
Page 19: Main Board 230 Vac Version
2 A Inert Fuse (5 x 20 mm) 400 mA Inert 4 x relay Agitator connection RGB sensor Figure 9Main board 230 VAC version © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice Page 19... -
Page 20: Main Board 24 V Ac/Dc Version
2 A Inert Fuse (5 x 20 mm) 1 A Inert 4 x relay Agitator connection RGB sensor Figure 10Main board 24 VAC version July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 20 Subject to change without notice... -
Page 21: Connection Of The Supply Voltage
The maximum connected load of all consumers must not exceed 250 VA / 1 A. Voltage The protective earth conductor must be connected. Voltage © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice Page 21... -
Page 22: Connecting The Relay Outputs
1 is energised and establishes a connection from COM to NO. In addition, the symbol R1 is marked in black in the display. July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 22 Subject to change without notice... - Page 23 If the level falls below 10%, relay 2 is energised and establishes a connection from COM to NO. In addition, the symbol R2 is marked in black in the display. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022...
- Page 24 The switching behaviour of relay 3 is inverted. This makes it possible to detect a switched-off device as well as a wire breakage. July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 24 Subject to change without notice...
- Page 25 Sycon and the analysis begins. The relay continues to operate for the duration of the Analysis switched. For more information, see page 36. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice Page 25...
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Page 26: Current Interface And Rs-485
For more information, see page 39. RS-485 interface: Modbus Terminal designation Description 26 (A) Output A RS-485 27 (B) Output B RS-485 July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 26 Subject to change without notice... -
Page 27: Input Contacts 1 And 2
Input contact 2 Function: A control unit can be connected to the input contact to perform a remote reset. For more information, see page 34. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice... -
Page 28: Connection Of External Components
The connection to external controls is usually made via the potential-free contacts of the relays. Figure 16Schematic view of the connection terminals July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 28 Subject to change without notice... - Page 29 4 must not exceed 250 VA. The output terminals are switched with the Voltage analyser's mains switch and fused by the unit's microfuse. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice...
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Page 30: Switch For External Analysis Start
Programming: Menu > Settings > Inputs > Input 1 > Start analysis Figure 17Three possible connection variants around the analyser (1) July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 30 Subject to change without notice... -
Page 31: Connection Of A Water Meter For Analyses At Volume Intervals
Programming: Menu > Settings > Inputs > Input 1 > Water meter Programming: Menu > Settings > Analysis > Auto.Interval Quantity Figure 18Three possible connection variants around the analyser (2) © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022... -
Page 32: Flow Monitor / Timer
This function must not be confused with the function "Start analysis" by external control. Figure 19Three possible connection variants around the analyser (3) July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 32 Subject to change without notice... -
Page 33: Interval Reset
(When using this function, the Sycon must be in automatic mode). Programming: Menu > Settings > Inputs > Input 1 > Interval reset Figure 20Three possible connection variants around the analyser (4) © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022... -
Page 34: Input 2 (Input 2) Connection Of A Switch Error Reset
This function is often used in combination with pilot distributors. Programming: Menu > Settings > Outputs > Relay 1 July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 34 Subject to change without notice... - Page 35 Connection of external components Figure 21: Assignment of the terminals when connecting an reagent lamp/horn © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice Page 35...
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Page 36: Connecting A Control For Reagent Level Warning
Talk to the manufacturer of your steam boiler. July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 36 Subject to change without notice... -
Page 37: Limit Value Mode
If the measured value of the sample exceeds the limit value 2 (lower limit value 2), relay 2 is energised and establishes a connection from COM to NO. In addition, the symbol R2 is marked in black in the display. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022... -
Page 38: Analogue Current Interface
Usually the end of the measuring range of the reagent used is used. We recommend setting the upper reading to the end of the reagent measuring range. July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 38 Subject to change without notice... -
Page 39: Operating Status Via Analogue Current Interface
Reagent level < 10 % 16.5 mA 16.8 mA Malfunction 0 mA 4 mA The specifications listed here may have a deviation of ± 0.3 mA. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice Page 39... -
Page 40: Operation
(push-in connection for plastic hoses with 6 mm outer diameter) Water drain (push-in connection for plastic hoses with 6 mm outer diameter) July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 40 Subject to change without notice... -
Page 41: Display And Keypad
Inserting a new reagent bottle Main menu / Switching between main menu and analysis display Arrow keys for navigation / value entry OK / Confirm © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice... -
Page 42: Display Menu
English (English) • French (Français) • Italian (Italiano) • Spanish (Español) • Russian (Русский) • Polish (Polski) • Dutch (Dutch) • Danish (Dansk) July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 42 Subject to change without notice... -
Page 43: Display Indication During A Measurement
Simple analysis start. Press and hold the [OK] button for 3 seconds to start an analysis. The analysis start is possible in manual and automatic mode. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice... -
Page 44: Display Of Measured Value History
The black filled circle to the left of the selection shows which function is currently programmed for the input. Figure 28: Selection list July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 44 Subject to change without notice... -
Page 45: Display With Value Input
Figure 29: Flushing time After entering a flush time of 90 seconds, confirming with the [OK] button overwrites the current flush time with 90 seconds. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice... -
Page 46: Configuration
Relay 3 Reporting errors Relay 4 Reagent alarm Reset the factory settings with Programming: Menu > Settings > General > Factory settings July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 46 Subject to change without notice... -
Page 47: Configuration Wizard
Select [Yes] or [No] with [◀] and [▶] confirm with [OK]. [Yes] Starts the configuration wizard. [No] Returns to the main menu. Configuration © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice Page 47... - Page 48 24 months. (Can be read in the menu > Info) [No] The unit retains the previous data. July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 48 Subject to change without notice...
- Page 49 The pumping process can be cancelled with the [OK] key before the time has elapsed. Make sure that the reagent has been pumped into the measuring chamber without bubbles. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice...
- Page 50 The flushing process is terminated with the [OK] key. The solenoid valve closes. Make sure that the sample water is clear and free of bubbles. July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 50 Subject to change without notice...
- Page 51 (Further information on page 37) Enter the upper limit value 1 which, if exceeded, should switch Limit value 1 relay 1. Press the [OK] key. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice Page 51...
- Page 52 OK field in the keyboard and confirm with the [OK] key. July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 52 Subject to change without notice...
- Page 53 Make your selection and confirm with the [OK] key. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice...
- Page 54 An analysis is started as soon as the "INPUT 1: Input contact" terminal 13 is bridged to terminal 14. (When using this function, the Sycon must be in automatic mode). July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 54 Subject to change without notice...
- Page 55 OK field in the keyboard and confirm with the [OK] key. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice...
- Page 56 1 min before the set analysis interval (e.g. 5 min) begins. (When using this function, the Sycon must be in automatic mode). July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 56 Subject to change without notice...
- Page 57 OK field in the keyboard and confirm with the [OK] key. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice...
- Page 58 COM to NO (wire breakage safety). In the event of a device error, relay 3 drops out and establishes the connection COM to NC. July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 58 Subject to change without notice...
- Page 59 4 to 20 mA Status Make your selection and confirm with the [OK] key. (If Status is selected, see further information on page 39.) © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice...
- Page 60 This completes the configuration of the unit. If necessary, individual settings can also be made without the wizard. Programming: Menu > Settings July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 60 Subject to change without notice...
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Page 61: Menu Structure
The following is an overview of the menu structure to give you an overview of all the functions of the analyser. Kommentiert [JA6]: Ohne einheit in en Illustration 31: Menu structure © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice... -
Page 62: Operation
Functions for maintenance, diagnosis and reagent change Wizard Setup wizard for guided setup of the unit History Display of the last 100 measurement results with date and time July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 62 Subject to change without notice... -
Page 63: Info Display
After inserting the SD card into the new device, the settings can be imported (Menu > Settings > General > Import settings). The measurement protocol on the SD card is continued by the new device. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022... -
Page 64: Sd Card
Generated when exporting the unit configuration. MAIN.CSS Data Style file associated with INDEX.HTM for display as an A4 page. Is created when exporting the unit configuration. July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 64 Subject to change without notice... -
Page 65: Maintenance And Service
Vaseline. On the other hand, the black O-rings (3 x J and 1 x C) must be lubricated with technical Vaseline before insertion into the measuring chamber. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice... -
Page 66: Inserting The "Maintenance Set For Sycon P
• Lever the reagent plug upwards using a flat-blade screwdriver. (When levering out, make sure that the locking pins are pulled up). July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 66 Subject to change without notice... - Page 67 Reset the maintenance counter to 24 months / 30,000 analyses (Programming: Menu > Service > Acknowledge Maintenance). The unit is ready for operation again. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice...
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Page 68: Reset Maintenance Counter
Test the analysis procedure by starting an analysis. To do this, press and hold the [OK] button for 3 seconds in the measured value view. The unit is ready for operation again. July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 68 Subject to change without notice... -
Page 69: Good And Bad Counters
= 111 % The entry is only made with whole numbers, therefore round down/up and enter the correction factor in the input mask on the unit. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice... -
Page 70: Change Battery
Switch off the unit, remove the SD card and delete the file TP28xxx.bin from the SD card. • Insert the SD card back into the unit. • Check the unit configuration of the unit. July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 70 Subject to change without notice... -
Page 71: Diagnostic Functions
To exit, move the cursor to Exit and press the [OK] key. The positioning of the connectors can be found on page 18 page. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022... -
Page 72: Stirrer Blade
Press the [OK] key to exit. The positioning of the inputs can be found on the page 27 page. The diagnostic mode is finished. July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 72 Subject to change without notice... -
Page 73: Error Messages
Check the colour sensor in the diagnostic menu. • 0mA is output at the current output if the type "value" is set at the current interface. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice... -
Page 74: Error Message E14 Titration
Check that the blue O-ring on the dosing plug is present and properly seated. • 0mA is output at the current output if the type "value" is set at the current interface. July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 74 Subject to change without notice... -
Page 75: Appendix
Appendix Spare parts © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice Page 75... - Page 76 (Please read the contents of the set in the chapter Spare parts > Maintenance sets) FIT 3000 cleaner (1000 ml) for cleaning the measuring chamber 32-089 100 July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 76 Subject to change without notice...
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Page 77: Maintenance Sets
1 x pipette brush • 1 x test tube brush • 1 x container with lid Measuring chamber cleaner FIT 3000 (1000 32-089 100 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice Page 77... -
Page 78: Accessories
Depending on the temperature of the water and the cooling water, upstream coolers are offered for flow-through cooling. Further information and data sheets can be found on our website. July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 78 Subject to change without notice... -
Page 79: Notes
Appendix Notes Maintenance and service Model: Serial number: Date Employees Comment © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice Page 79... -
Page 80: Settings
☐ Deactivated ☐ ☐ 0..20mA Status ☐ 4..20mA status ☐ ↳ 20mA: mmol/l 0..20mA value ☐ 4..20mA value ☐ ↳ 20mA: mmol/l July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 80 Subject to change without notice... -
Page 81: Document Changes
Document changes: Date: Change: 05.07.2022 Publication of the document 07.07.2022 Shelf life of the reagent adjusted to 1 year renamed indicator to reagent © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de July 2022 Subject to change without notice Page 81... -
Page 82: Declaration Of Conformity
Appendix Declaration of conformity July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 82 Subject to change without notice... - Page 83 Managing Directors: Dr Claudia Rudolph, Dr Sascha Matern Register court: Hildesheim Local Court Registration number: HRB 203 391 VAT ID: DE240123142 Photo back: Vitali Vidnevski (employee RLS Wacon analytics GmbH), 2015 Changes and errors excepted 07.07.2022 July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de...
- Page 84 July 2022 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 84 Subject to change without notice...
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