Related Manuals for RLS Wacon SYCON 2702
Summary of Contents for RLS Wacon SYCON 2702
- Page 1 Operating manual SYCON 2702 Analyzer for automated monitoring of total hardness, residual hardness or carbonate hardness in process water...
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Page 2: Table Of Contents
Display and keypad ..............................31 Display menu .................................. 32 Menu languages ................................32 Display during a measurement ..........................33 Display of measured value history (history) ....................... 34 Display of selection menu ............................34 © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... - Page 3 Titration is not carried out correctly ........................67 Measurement deviates ............................... 67 Annex ...................................... 68 Spare parts ..................................68 Maintenance sets ................................70 Accessories ..................................71 Declaration of conformity ............................72 © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de...
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Page 4: General Notes
General notes This operating manual describes the installation and operation of the online Analyzer SYCON 2702. The installation and commissioning are to be carried out by an authorised specialist. The device may only be operated under the conditions described in this operating manual. The device may be used only for the specified purpose of use. -
Page 5: Transport
The device must not be disposed of as residual waste. Bring the device to a collection point. The battery should be disposed of separately. Alternatively, you can return the analyzer to your dealer or us for disposal. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 6: Sycon 2702 In Detail
• Software updates via SD card • The SYCON 2702 is not a system that prevents hardness irruption. Scope of supply The SYCON 2702 is available in two versions: 1. Wall-mounted analyzer The analyzer consists of a controller and the measuring chamber. Both are mounted on a wall bracket. - Page 7 Figure 1: Figure 2: Wall mounted SYCON 2702 Wall mounted SYCON 2702 in housing The wall mounted SYCON 2702 analyzer is mounted in the housing with 4 supplied screws. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de...
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Page 8: Device Description
There is a solenoid valve in the supply line behind the reagent bottle. Figure: View of the solenoid valve (no reagent bottle installed) For a more detailed description of the components, see page 30. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 9: Principle Of Function
SYCON 2702 in detail Principle of function The SYCON 2702 based on the SYCON series is an online analyzer for the automatic determination of water parameters according to the colorimetric titration method. By adding an reagent to the water sample, a colour reaction is produced. Depending on the reagent used, the device evaluates the colour intensity. -
Page 10: Technical Data
2 years with proper storage (<25° C, dark) reagents Water approx. 1 l/analysis with 2 bar consumption The water consumption varies depending on the inlet pressure and the set flushing time. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 11: Inputs/Outputs
30,000 analyses or Cleaning of measurement chamber (as above), after 2 years of Installation of maintenance kit: Changing the peristaltic pump operation cartridge and the gaskets © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 12: Reagents For Monitoring Total Hardness
One bottle of reagent suffices for at least 10,000 analyses if the measurement point is in the lower range of the reagent type used. The exact number of possible analyses with an reagent bottle depends on the respective degree of hardness and the reagent used. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 13: Installation
Temperature of the sample water must be between 5 and 40 °C. If the sample water has a higher temperature, a sample cooler should be used. This is available as an accessory. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 14: Wall Mounting Without Housing
Installation Wall mounting without housing The SYCON 2702 must be installed upright. The wall bracket has four 6 mm holes for attaching the analyzer. Figure: Drill guide for attaching the analyzer without housing Position Description Cable glands for electrical connection... -
Page 15: Wall Mounting With Housing
Cable glands for electrical connection Water inlet connection for hose with 6 mm outer diameter Water outlet connection for hose with 6 mm outer diameter Door stop Door locks © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 16: Work On Pressurised Water Lines
Clean the device, take any leaked fluids and leave the device in a clean condition. • Check that all safety devices are present and ready for operation. • © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 17: Operation With Unpressurised Sample Water
Operation with unpressurised sample water If the sample water is depressurised, a pressure-controlled membrane or submersible pump is required to transport the sample water into the measuring chamber of the analyzer. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 18: Electrical Installation
Actuator plug LED port Main switch port 2 x relay RGB sensor Agitator port Fuse (5 x 20 mm ) 1 A time-lag SD card base Sound emitting device © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 19: Connection Of Supply Voltage
L and N 85 - 305 VAC (47 – 440 Hz). 8 N power out The maximum connected capacity of all loads must not exceed 250 VAC / 1 A. Voltage © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 20: Connection Of The Relay Outputs
The relay 2 is energised in the error-free state of the device (connection from COM to NO), this serves the wire break safety. In addition, the symbol R2 is highlighted in black on the display. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 21: Current Interface Contact
0 – 20 mA value • 4 – 20 mA value • 0 – 20 mA status • 4 – 20 mA status • For more information, see page 29. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 22: Input Contact
A flow switch or other potential-free switches can be connected to the input contact. If the input contact is closed, the symbol IN is highlighted in black on the display. For more information, see pages 24 through 26. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 23: Connection Of External Components
5 to 8 must not exceed 250 VA. The output terminals are Voltage switched with the network switch of the analyzer and protected by the fine- wire fuse of the device. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 24: Switch For Starting The Analysis Externally
With a permanently connected input contact in the analysis start mode, analyses are carried out permanently. Programming: Menu > Settings > Input > Start analysis Figure: Three possible connection variants to start the analyzer with an external controller © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 25: Flow Switch
Programming: Menu > Settings > Input > Flow switch This function must not be confused with the function "Start analysis" by external controller. Figure: Three possible variants for connecting a flow switch © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 26: Intervall Reset
(When using this function, the Sycon must be in automatic mode.) Programming: Menu > Settings > Input > Interval reset Figure: Three possible variants for connecting a reset switch © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 27: Reagent Light / Horn
2 / output 2 is energised and the connection from COM to NO is made. If an error is detected, the relay 2 / output 2 is deenergised and the connection from COM to NC is established. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 28: Regeneration System For Demand-Controlled Regeneration Triggering
For the current interface type "0 - 20 mA", 0 mA corresponds to 0° dH. For the current interface type "4 - 20 mA", 4 mA corresponds to 0° dH. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 29: Operating Status Via Analogue Current Interface
13.6 mA Reagent fill level < 10% 16.5 mA 16.8 mA Fault 0 mA 4 mA The information given here may vary by a deviation of ± 0.3 mA. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 30: Operation
Reagent bottle 500 ml Water inlet / sample water (Plug connection for plastic hoses with 6 mm outer diameter) Water outlet (plug connection for plastic hoses with 6 mm outer diameter) © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 31: Display And Keypad
Back / discard input / aborting a running analysis Inserting a new reagent bottle Main menu / switching between main menu and analysis display Arrow keys for navigation / entry of value OK / confirm © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 32: Display Menu
Menu languages Sycon offers the following languages for operating the analyzer. German (Deutsch) • English • French (Français) • Italian (Italiano) • Spanish (Español) • Russian (Русский) • © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 33: Display During A Measurement
SD card present Simple starting of analysis. press down the [OK] key for 3 seconds to start an analysis. The analysis can be started in manual and automatic mode. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 34: Display Of Measured Value History (History)
The currently selected reagent type is highlighted in black (H25-0.3). The circle to the left of the reagent type filled in black indicates which reagent is currently programmed for analysis. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 35: Display With Value Entry
The currently programmed flushing time is 120 seconds. After entering a flushing time of 90 seconds, confirming with the [OK] key overwrites the current flushing time with 90 seconds. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 36: Configuration
Calibrate current interface 0.9 °dH Outputs Relay 1 Limit as permanent contact Relay 2 Reporting of errors Reset the factory settings with Programming: Menu > Settings > General > Factory settings © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 37: Configuration Assistant
Return to measured value view Language selection Please choose your language Press [OK] key. Selectable languages: German, English, French, Italian, Spanish, Russian Select language with [] and [] and confirm with [OK] key. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... - Page 38 Use the arrow keys [] and [] to move the date. Confirm with the [OK] key and change step by step from day to month and further to the year until the date is set. Press [OK] key. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de...
- Page 39 Select the reagent H25 used for total hardness monitoring with [] and [] from the displayed list. Measuring ranges of the reagents can be found in the table on page 12. After selecting, press the [OK] key. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de...
- Page 40 Select [Yes] or [No] with [] and [] and confirm with [OK] key. [Yes] The bottle fill level is set to 100%. [No] The previous bottle fill level in % is maintained. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de...
- Page 41 The flushing process is ended with the [OK] key. The solenoid valve closes. Make sure the sample water is clear and free of bubbles. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de...
- Page 42 OK field in the keyboard and confirm with the [OK] key. Limit value Enter the limit, above which relay 1 should be switched. Press [OK] key. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de...
- Page 43 Select [Yes] or [No] with [] and [] and confirm with [OK] key. [Yes] Analyses are performed in an automatic time interval. [No] Do not perform any analyses in the automatic time interval. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de...
- Page 44 3-minute interval to avoid false alarms due to the counter-ion effect of the water softening system. Make a selection and confirm with the [OK] key. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de...
- Page 45 An analysis is started as soon as the "Start/Stop Input: Inlet Contact" terminal 17 is bridged to terminal 18. (When using this function, the Sycon must be in automatic mode.) © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de...
- Page 46 The relay switches to a permanent contact if the limit value is exceeded until an analysis that falls below the limit value takes place. [Impulse] The relay switches for a set pulse time. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de...
- Page 47 Relay 2 is always energised in normal operation, connection from COM to NO (wire break safety). In the event of a device error, relay 2 is de-energised and establishes the connection from COM to NC. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de...
- Page 48 (When selecting status, see further information on page 29.) Make a selection and confirm with the [OK] key. When selecting value Enter the value corresponding to 20 mA. Press [OK] key. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de...
- Page 49 The configuration is complete. The wizard is terminated. Press [OK] key. This completes the configuration of the device. If necessary, individual settings can also be set without the wizard. Programming: Menu > Settings © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de...
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Page 50: Menu Structure
Configuration Menu structure The following is an overview of the menu structure to give you an overview of all the functions of the analyzer. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 51: Mode
Functions for maintenance, diagnostics, and changing reagent Assistant Setup wizard for a guided parameterisation of the device History Display of the last 100 measurement results with date and time © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 52: Info Display
After inserting the SD card into the new device, the settings can be imported (Menu > Settings > General > Import settings). The measurement protocol on the SD card is continued by the new device. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 53: Sd-Card
If you want to use a different SD card than the one supplied, make sure that it is formatted as follows: Storage capacity: max. 2.0 GB File system: FAT16 Size of the allocation files: 32 kB © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... - Page 54 You can copy this file to the SD card and perform a software update. More information about installing a software update can be found on page 64. We recommend that you delete the file from the SD card after installing an update. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de...
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Page 55: Maintenance And Service
30,000 analyses or after 24 months maintenance as after 6 months and installing maintenance kit For cleaning, we recommend the "SYCON Clean Cleaning Set" See page 70. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 56: Cleaning The Measuring Chamber
(Make sure that all plugs are inserted into the measuring chamber up to the stop and only then locked, otherwise the plugs can be damaged). © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... - Page 57 [No] The previous cylinder filling level in % is retained. Flush the measuring chamber again (Programming: Menu > Service > Manual flush). • The instrument is ready for operation again. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de...
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Page 58: Inserting The "Maintenance Set For Sycon 2702
Inserting the "Maintenance set for SYCON 2702" The hose pump cassette, hoses and seals must be replaced at regular intervals. The required replacement parts are included in the "Maintenance set for SYCON 2702". See page Maintenance takes about 25 minutes. - Page 59 Flush the measuring chamber again (Programming: Menu > Service > Manual flush). • Reset the maintenance counter to 24 months / 30,000 analyses. • (Programming: Menu > Service > Confirm maintenance). The device is ready for operation again. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de...
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Page 60: Reset The Maintenance Counter
Maintenance and service Reset the maintenance counter After maintenance has been carried out with the "Maintenance set for SYCON 2702" inserted, the maintenance counter in SYCON must be reset. The message "Maintenance" disappears from the display and only appears after the 24 months have elapsed or after 30,000 analyses, then maintenance must be carried out again. -
Page 61: Changing The Reagent Bottle
Test the analysis process by starting an analysis. To do this, hold down the [OK] key for 3 • seconds in the measured value view. The device is again ready for operation. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 62: Good- And Bad Counter
This counter can be used to assess the function of a water softening system. Here, the number of bad measurements should be much smaller than that of the good measurements. The counters can be reset in the menu. Programming: Menu> Service> Good-bad-counter © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 63: Calibrating The Device
90.1% rounded => Correction factor = 90% Only integers can be entered as input, so round off / round up and enter the correction factor in the input mask on the device. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 64: Changing The Battery
Turn off the device, remove the SD card, and delete the TA27xxx.bin file from the SD card. • Insert the SD card back into the device. • Check the device configuration of the device. • © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 65: Diagnosis Functions
To exit, move the cursor to Exit and press the [OK] key. The positioning of the connectors can be found on page 18. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 66: Agitator Blade
Otherwise, no bridge will be made by the multimeter Press the [OK] key to exit. The positioning of the connectors can be found on page 21 The diagnostic mode has ended. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 67: Error Analysis
Check that the blue O-ring is present on the dosing plug and is seated correctly. • Calibrate the device and enter the newly determined correction factor. • Check that the solenoid valve is closing neatly. • Replace the peristaltic pump cartridge. • © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 68: Annex
Annex Spare parts © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... - Page 69 Connecting cable of solenoid valve SYCON series 33-090 079 Connecting cable of actuator 33-090 074 Maintenance set SYCON 2702 including position A, B, C, D, S, 4 x J, L 33-090 034 SYCON CLEAN cleaning kit 30-010 900 (please read the contents of the set in chapter Spare parts >...
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Page 70: Maintenance Sets
Annex Maintenance sets The SYCON 2702 is largely maintenance-free. A maintenance set is available for the analyzer. It is recommended to change the hose pump cassette, hoses and O-rings after 30,000 analyses or 24 months. At the end of the maintenance interval, the instrument displays a maintenance note on the display. -
Page 71: Accessories
Pre-coolers are offered for flow cooling depending on the temperature of the water and the cooling water. Further information and data sheets can be found on our website. © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... -
Page 72: Declaration Of Conformity
Annex Declaration of conformity © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de... - Page 73 Register court: District Court of Hildesheim Register number: HRB 200 889 VAT Id.: DE259530002 Photo back: Vitali Vidnevski (employee RLS Wacon GmbH), 2015 Subject to modifications and errors. 12.03.2020 © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de...
- Page 74 © RLS Wacon GmbH ∙ +49 (0)5121 28126 0 ∙ info@rls-wacon.de...
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