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Related Manuals for RLS Wacon SYCON 2602
Summary of Contents for RLS Wacon SYCON 2602
- Page 1 Operating instructions SYCON 2602 Analyzer for automated monitoring of total hardness, residual hardness or carbonate hardness in the process water Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023...
- Page 2 Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de Page 2 Subject to change without notice...
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Page 3: Table Of Contents
Disposal instructions ............................. 7 Disposal of the battery ............................ 7 Disposal of decommissioned analyzers ......................7 Procedure for sending decommissioned analyzers to the manufacturer for disposal (RLS Wacon analytics GmbH) ..............................8 SYCON 2602 in detail ............................9 Scope of delivery .............................. 9 Device description ............................11... - Page 4 Behavior in the event of a power failure ....................56 SD card ................................56 Maintenance .................................58 Cleaning the measuring chamber ........................58 Inserting the "Maintenance set for SYCON 2602" ..................60 Reset maintenance counter ..........................62 Changing the reagent bottle ........................62 Good and bad counters ..........................63 Calibrating the device ............................63...
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Page 5: General Information
General information These operating instructions describe the installation and operation of the SYCON 2602 online analyzer. Installation and commissioning may only be carried out by an authorized specialist. The appliance may only be operated under the conditions described in these operating instructions. -
Page 6: Transportation
Storage Store the analyzer in a dry place at temperatures between 0 - 45 °C and without direct sunlight. Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 6 Subject to change without notice... -
Page 7: Disposal Instructions
Dispose of the device and battery separately. For data protection reasons, remove or delete the SD card from the device before disposal. Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice... -
Page 8: Procedure For Sending Decommissioned Analyzers To The Manufacturer For Disposal (Rls Wacon Analytics Gmbh)
Disposal instructions Procedure for sending decommissioned analyzers to the manufacturer for disposal (RLS Wacon analytics GmbH) 1. Please inform us before shipping your decommissioned analyzers by a short call to the number +49 (0)5121/28126-24 • by sending an informal e-mail (stating the serial number) to: •... -
Page 9: Sycon 2602 In Detail
SYCON 2602 in detail The SYCON 2602 online analyzer is characterized by the following features: Reliable, accurate and fully automatic analyzer • Monitoring of a limit value • Monitoring of total or carbonate hardness possible with the same analyzer •... - Page 10 Illustration 1: Illustration 2: SYCON 2602 on wall bracket SYCON 2602 on wall bracket in housing The SYCON 2602 analyzer on wall bracket is attached to the housing using the 4 screws supplied. Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de...
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Page 11: Device Description
A solenoid valve is located behind the reagent bottle in the supply line. Illustration 3: View of the solenoid valve (no reagent bottle installed) Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice... -
Page 12: Functional Principle
Depending on the reagent used, the device evaluates the intensity of the color. The SYCON 2602 monitors the limit value of the water constituent through the color change of the sample after the addition of the reagent. The device can only determine one parameter at a time. -
Page 13: Technical Data
1 l / analysis at 2 bar consumption The water consumption varies depending on the inlet pressure and the set flushing time. Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice page 13... -
Page 14: Inputs/Outputs
Cleaning the measuring chamber (as above), after 2 years of Installation Maintenance set: Changing the hose pump cassette and operation seals Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 14 Subject to change without notice... -
Page 15: Reagents For Monitoring The Total Hardness
One bottle of reagent is sufficient for at least 5,000 limit value analyses. Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice... -
Page 16: Installation
If the sample water has a higher temperature, a sample cooler must be used. This is available as an accessory. Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 16 Subject to change without notice... -
Page 17: Wall Mounting Without Housing
Installation Wall mounting without housing The SYCON 2602 must be installed in an upright position. There are four 6 mm holes in the wall bracket for attaching the analyzer. Illustration 4: Drilling plan for mounting the analyzer without housing Position... -
Page 18: Wall Mounting With Housing
Water inlet - connection for hose with 6 mm outer diameter Water drain - connection for hose with 6 mm outer diameter Door stop Door locks Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 18 Subject to change without notice... -
Page 19: Working On Pressurized Water Pipes
Clean the appliance, absorb any spilled liquids and leave the appliance in a clean condition. • Check that all safety devices are present and operational. • Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice page 19... -
Page 20: Operation With Unpressurized Sample Water
This pump can be controlled with relay 3 of the analyzer. Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 20 Subject to change without notice... -
Page 21: Electrical Installation
Open the cover of the control unit by loosening the four screws in the corners of the cover. Position Description Display connection SD card socket Sound signal transmitter Illustration 8 Back of the cover Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice page 21... -
Page 22: Main Board 230 Vac Version
400 mA Inert Main switch connection 3 x relay Agitator connection RGB sensor Illustration 9 Main board 230 VAC version Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 22 Subject to change without notice... -
Page 23: Main Board 24 V Ac/Dc Version
1 A Inert Main switch connection 3 x relay Agitator connection RGB sensor Illustration 10 Main board 24 V AC/DC version Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice page 23... -
Page 24: Connecting The Supply Voltage
The maximum connected load of all consumers must not exceed 250 VA / 1 Voltage The protective conductor must be connected. Voltage Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 24 Subject to change without notice... -
Page 25: Connection Of The Relay Outputs
Relay 2 is energized in fault-free device status (connection from COM to NO), this serves as wire breakage protection. The R2 symbol is also highlighted in black on the display. Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023... - Page 26 The relay remains energized for the duration of the Analysis switched. Further information can be found on page 28. Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 26 Subject to change without notice...
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Page 27: Input Contact
If the input contact is closed, the symbol (IN) is highlighted in black on the display. Further information can be found on pages 29 to 32. Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023... -
Page 28: Connection Of External Components
250 VA. The output terminals are switched with the mains switch of the Voltage analyzer and protected by the microfuse of the device. Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 28 Subject to change without notice... -
Page 29: Switch For External Analysis Start
Programming: Menu > Parameters > Input > Start analysis Illustration 15: Three possible connection variants for starting the analyzer with an external control unit Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice... -
Page 30: Connection Of A Water Meter For A Volume Interval
Programming: Menu > Parameters > Input > Water meter Programming: Menu > Parameters > Analysis > Auto. interval quantity Illustration 16: Connection of external components (2) Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 30 Subject to change without notice... -
Page 31: Flow Switch / Timer
This function must not be confused with the "Start analysis" function via external control. Illustration 17: Connection of external components (3) Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice... -
Page 32: Interval Reset
(When using this function, the Sycon must be in automatic mode) Programming: Menu > Parameters > Input > Interval reset Illustration 18: Connection of external components (4) Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 32 Subject to change without notice... -
Page 33: Reagent Light/Horn
2 is energized and the connection is switched from COM to NO. If an error is detected, relay 2 / output 2 drops out and establishes the connection from COM to NC. Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023... -
Page 34: Regeneration System For Demand-Controlled Regeneration Triggering
Consult the manufacturer of your steam boiler. Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 34 Subject to change without notice... -
Page 35: Operation
Operation Illustration 20: SYCON 2602 analyzer with reagent bottle inserted Position Description Control system Graphic display Control panel Cable bushing On / Off switch Dosing pump Dosing stopper (reagent stopper) Optical measuring section Measuring chamber (The locking pins can only be pulled up and not out) -
Page 36: Display And Keyboard
Inserting a new reagent bottle Main menu / Switch between main menu and analysis display Arrow buttons for navigation/value entry OK / Confirm Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 36 Subject to change without notice... -
Page 37: Display Menu
Operation Display menu The following selection options are available in the menu window: Illustration 22: Sycon 2602 Display - Menu Menu item Description Automatic For activating and deactivating automatic analysis mode. Parameters All device settings can be made under this menu item. -
Page 38: Display During A Measurement
Operation Display during a measurement Illustration 23: Sycon 2602 Display - UI Position Description Date Time Selected reagent Bottle fill level in % Device status (maintenance: maintenance counter expired, cleaning: optics dirty) Analysis result Limit value exceeded Limit value Analysis result below limit value (fields highlighted in black are active) -
Page 39: Display Of Measured Value History
You can open the history via the Menu > History buttons. Press the [Back] button to return to the measured value display. Illustration 24: Sycon 2602 Display - Trend Selection menu display During selection, you can use the buttons [] and [] to change the selection. The setting is confirmed with the [OK] button. -
Page 40: Display With Value Input
In the flush time example below, a flush time of between 15 and 1800 seconds can be set. The currently programmed flush time is 120 seconds. Illustration 27: Sycon 2602 display - flushing time After entering a flush time of 90 seconds, confirming with the [OK] button overwrites the current flush time with 90 seconds. -
Page 41: Configuration
Reporting errors Relay 3 Reagent deficiency Reset the factory settings with Programming: Menu > Parameters > General > Factory settings Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice page 41... -
Page 42: Configuration Wizard
Later, all settings can be changed again separately in Menu > Parameters. To start the wizard, select : Programming: Menu > Wizard Illustration 28: Sycon 2602 Display - Configuration wizard The following steps are taken: Automatic mode If automatic mode is still active, it must be ended now. - Page 43 24 months. (Can be read in the menu > Info) [No] The device retains the previous data. Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice page 43...
- Page 44 Make sure that the reagent has been pumped into the measuring chamber without bubbles. Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 44 Subject to change without notice...
- Page 45 The flushing process is ended with the [OK] button. The solenoid valve closes. Make sure that the sample water is clear and free of bubbles. Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice...
- Page 46 [OK] button. [Yes] Analyses are performed in an auto. Time interval. [No] No analyses in auto. Execute time interval. Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 46 Subject to change without notice...
- Page 47 Make your selection and confirm with the [OK] button. Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice...
- Page 48 18 is bridged to terminal 19. (When using this function, the Sycon must be in automatic mode) Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 48 Subject to change without notice...
- Page 49 OK field on the keyboard and confirm with the [OK] button. Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice...
- Page 50 [Pulse] The relay switches for a set pulse time. Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 50 Subject to change without notice...
- Page 51 The relay switches for the duration of the analysis. [Reagent] The relay switches when the reagent level falls below reagent level of 10% residual content. Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice page 51...
- Page 52 The device is now fully configured. If required, individual settings can also be made without the wizard. Programming: Menu > Parameters Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 52 Subject to change without notice...
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Page 53: Menu Structure
The following is an overview of the menu structure to give you an overview of all the functions of the analyzer. Illustration 29: Menu structure Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice... -
Page 54: Service
All subsequent analyses are carried out at the programmed interval. Main menu The main menu can be opened by pressing the [Menu] button from the measured value view. Illustration 30: Sycon 2602 Display - Menu Menu item Description Automatic... -
Page 55: Info Display
Good/bad counter. Reagent warning / BOB operation The Sycon 2602 monitors the reagent consumption and reports whether there is sufficient reagent for operation without supervision for 72 hours. The calculated fill level of the reagent bottle is shown under the reagent type on the display. -
Page 56: Behavior In The Event Of A Power Failure
If you want to use an SD card other than the one supplied, make sure that it is formatted as follows: Supported by: FAT16 up to 4 GB FAT32 up to 32 GB Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 56 Subject to change without notice... - Page 57 Data This file can be created optionally. It contains a 4-digit numerical code that is queried during parameterization. Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice page 57...
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Page 58: Maintenance
(LED) is cleaned. Take a cloth, moisten it with FIT3000 (included in the SYCON Clean Set) and wipe the actuator plug thoroughly. Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 58 Subject to change without notice... - Page 59 Flush the measuring chamber again (programming: Menu > Service > Manual flush). • The device is ready for operation again. Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice page 59...
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Page 60: Inserting The "Maintenance Set For Sycon 2602
Inserting the "Maintenance set for SYCON 2602" The hose pump cassette, hoses and seals must be replaced at regular intervals. The required replacement parts are included in the "Maintenance set for SYCON 2602". See page Maintenance takes about 25 minutes. - Page 61 Reset the maintenance counter to 24 months / 30,000 analyzes • (Programming: Menu > Service > Acknowledge maintenance). The device is ready for operation again. Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice page 61...
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Page 62: Reset Maintenance Counter
Maintenance Reset maintenance counter After maintenance has been carried out with the "Maintenance set for SYCON 2602" installed, the maintenance counter in the SYCON must be reset. The message "Maintenance" is hidden in the display and only appears after the 24 months have expired or after 30,000 analyses, in which case maintenance must be carried out again. -
Page 63: Good And Bad Counters
Programming: Menu > Service > Good/bad counter Calibrating the device Illustration 33: Sycon 2602 display - good and bad counter The amount of reagent added can be changed using the Calibrate input field. This results in a shift of the controlled limit value. -
Page 64: Change Battery
Switch off the device, remove the SD card and delete the LA26xxx.bin file from the SD card. • Reinsert the SD card into the device. • Check the device configuration of the device. • Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 64 Subject to change without notice... -
Page 65: Diagnostic Functions
To exit, move the cursor to Exit and press the [OK] button. The positioning of the plugs can be found on page 21 for the positioning of the plugs. Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023... -
Page 66: Agitator
Press the [OK] button to finish. The positioning of the input can be found on page 27 for more information. Diagnostic mode is finished. Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 66 Subject to change without notice... -
Page 67: Error Messages
• Check the correct position of the actuator plug. • Check the color sensor in the diagnostics menu. • Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice page 67... -
Page 68: Appendix
Appendix Spare parts Illustration 34: Appendix - Spare parts Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 68 Subject to change without notice... - Page 69 SYCON series solenoid valve connection cable 33-090 079 Actuator connection cable 33-090 074 Maintenance set SYCON 2602 incl. position A, B, C, D, S, 4 x J, L 33-090 028 SYCON CLEAN cleaning set 30-010 900 (Please refer to the chapter Spare parts > Maintenance kits for the...
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Page 70: Maintenance Kits
Appendix Maintenance kits The SYCON 2602 is largely maintenance-free. A maintenance set is available for the analyzer. It is recommended that the hose pump cassette, hoses and O-rings are replaced after 30,000 analyses or 24 months. At the end of the maintenance interval, the device shows a maintenance message on the display. -
Page 71: Accessories
Depending on the temperature of the water and the cooling water, pre-coolers for flow-through cooling are available. Further information and data sheets can be found on our website. Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice... -
Page 72: Notes
Appendix Notes Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 72 Subject to change without notice... -
Page 73: Notes
Appendix Notes Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice page 73... -
Page 74: Notes
Appendix Notes Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 74 Subject to change without notice... -
Page 75: Maintenance And Service
Appendix Maintenance and service Model: Serial number: Date Employees Remark Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice page 75... -
Page 76: Settings
☐ Control measurement ☐ No repetition ☐ 1 Repetition ☐ 2 repetitions ☐ 3 repetitions Analysis stop ☐ ☐ Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 76 Subject to change without notice... -
Page 77: Document Changes
Appendix Document changes: Date: Change: 30.08.2022 Document changes section added Connection examples updated Configuration page added Hazard warnings extended Safety reliably produced. © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de November 2023 Subject to change without notice page 77... -
Page 78: Declaration Of Conformity
Appendix Declaration of conformity Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de page 78 Subject to change without notice... - Page 79 Managing Directors: Dr. Claudia Rudolph, Dr. Sascha Matern Register court: Local court Hildesheim Register number: HRB 203 391 VAT ID: DE240123142 Photo back: Vitali Vidnevski (employee of RLS Wacon analytics GmbH), 2015 Safety reliably produced. November 2023 © RLS Wacon analytics GmbH +49 (0)5121 281260 info@rls-wacon.de...
- Page 80 RLS Wacon analytics GmbH is a family-owned company based in Hildesheim. We have been developing and producing robust and reliable measurement and sensor technology for demanding applications here in Germany for over 40 years. In doing so, we consistently focus on high-quality and reputable products.
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