Assa Abloy Ditec AIR600B Technical Manual
Assa Abloy Ditec AIR600B Technical Manual

Assa Abloy Ditec AIR600B Technical Manual

Automation for sectional doors

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Last version of this manual
IP2433EN•2024-06-11
Ditec AIR600B
Technical manual
Ditec AIR1000B
Automation for sectional doors
(Translation of the original instructions)
www.ditecautomations.com

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Summary of Contents for Assa Abloy Ditec AIR600B

  • Page 1 Last version of this manual IP2433EN•2024-06-11 Ditec AIR600B Technical manual Ditec AIR1000B Automation for sectional doors (Translation of the original instructions) www.ditecautomations.com...
  • Page 2: Table Of Contents

    Index General safety precautions ............................3 Declaration of incorporation of partly completed machinery ..................4 UK Declaration of Conformity ............................5 Technical data ..............................6 Product description ............................7 Operating Instructions ............................. 7 Machinery Directive ............................7 Applications with generic sectional doors ....................... 8 Dimensions ..............................
  • Page 3: General Safety Precautions

    General safety precautions ATTENTION! Important safety instructions.Please follow these instructions carefully. Failure to observe the information given in this manual may lead to severe personal injury or damage to the equipment.Keep these instructions for future reference. This manual and those for any accessories can be downloaded from www.ditecautomations.com This installation manual is intended for qualified personnel only •...
  • Page 4: Declaration Of Incorporation Of Partly Completed Machinery

    The manufacturing process guarantees that the equipment complies with the technical docu- mentation. Responsible for the technical documentation: Matteo Fino Ditec S.p.A. Largo U. Boccioni, 1 21040 Origgio (VA) Italy Signed on behalf of ASSA ABLOY Entrance Systems AB by: Place Date Signature Position Origgio 2024-06-11 Matteo Fino CEO Ditec ©...
  • Page 5: Declaration Of Conformity

    The manufacturing process ensures the compliance of the equipment with the technical file. Responsible for technical file: Matteo Fino Ditec S.p.A. Largo U. Boccioni, 1 21040 Origgio (VA) Italy Signed for and on behalf of ASSA ABLOY Entrance Systems AB by: Place Date Signature Position Origgio 2024-06-11...
  • Page 6: Technical Data

    1. Technical data AIR600 AIR1000 100-120 V~ / 200-240 V~ (selectable by switch), 50/60 Hz Power supply 100 V~ / 240 V~, -10%/ +10%, 50/60 Hz in case of 120 V power supply, switch the selector of the power supply unit Power 100 W 150 W...
  • Page 7: Product Description

    2. Product description L'automazione è adatta all’uso con porte sezionali bilanciate e porte basculanti a contrappesi (con accessorio opzionale). 3. Operating Instructions USE: For single-family/multi-family entrances with heavy use. - The performance characteristics refer to the recommended weight (approx. 2/3 of the maximum permitted weight).
  • Page 8: Applications With Generic Sectional Doors

    5. Applications with generic sectional doors Maximum door dimensions - AIR600B (max door weight = 130 kg) 3500 3000 2500 Door weight per m (kg/m 2000 1500 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000...
  • Page 9 Example 1: sectional door 3.5 m wide and 2.3 m high, weight 12 kg/m It is possible to use AIR600B with TS100X3 rail because it is within the area formed by the 12 kg/m curve Example 2: sectional door 3.5 m wide and 2.7 m high, weight 12 kg/m It is possible to use AIR600B with TS100X4 rail because it falls within the area formed by the 12 kg /m curve...
  • Page 10: Dimensions

    6. Dimensions 3560 mm (with 3.3 m guide) 3560 mm (3,3 m track system) 4660 mm 4660 mm (with 4.4 m guide) (4,4 m track system)
  • Page 11: Installation Type

    7. Installation type Ref. Code Description Cable Ditec AIR600B Automation + control panel 3G x 1.5 mm² Ditec AIR1000B Connect the power supply to a suitable earthed socket, about 10-50cm from the pulling unit fixing position. TS100X3 - TS150X2 Belt drive system with 3,3 m steel guide...
  • Page 12: Main Components

    8. Main components Ref. Description Automation Drive system Ceiling fixing system Guide and arm fixing brackets...
  • Page 13: Installation

    9. Installation 9.1 Assembly guide Assemble the drive unit as shown in the figures. Number of rail and connectors depending on the configuration. Here is TS100X3 as an example.
  • Page 14: Tensioning The Belt

    9.2 Tensioning the belt Tighten the locking nut until the belt is correctly tensioned [X] within the guide. TS150X2 12-15 mm TS100X3 12-15 mm TS100X4 15-18 mm TS200X2 15-18 mm...
  • Page 15: Assembling The Automation

    9.3 Assembling the automation...
  • Page 16: Rail Mechanical Installation

    9.4 Rail mechanical installation TS100X3 TS100X4 TS150X2 TS200X2...
  • Page 17 H max 400mm H min...
  • Page 18 ≥100 mm...
  • Page 20 In the example TS100X3. • Check the stability of the door, and make sure it moves smoothly. • It must be possible to open and close the door easily and smoothly by hand. • The automation must only be installed in dry places. •...
  • Page 21: Assembling And Fastening The Arm

    9.5 Assembling and fastening the arm • Unlock the automation by pulling the cord downwards until the lock release lever is triggered • Bring the carriage near the closed door, and fix the arm as shown above.
  • Page 22: Cables Passage

    9.6 Cables passage Locations for 2.9x6.5 self-tapping screws (not included) for attaching any cable ties or optional accessory (e.g., CONT1 + GOPAVRS)
  • Page 23: Electrical Connections

    10. Electrical connections Installation, electrical connections and adjustments must be performed by qualified personnel, in accordance with Good Working Methods and in compliance with the current regulations. The automation must be installed in compliance with Standards EN12453, EN12445 and EN12635. The safety devices must be working properly.
  • Page 24: Lcu60E Electronic Board

    10.1 LCU60E electronic board The figure shows the LCU60E electronic board and its connectors for connection to the power supply, motor and accessories. ENTER DOWN LED internal light (built-in) Power supply...
  • Page 25: Reports

    10.2 Reports Description LED Red LED Green Card off or not working. 1 Blink every LCU card on and working. RCB (radio/BLE/WiFi) card absent or not working second 1 Blink every LCU card on and working. RCB50 (radio) board present and functioning second 2 Blinks every LCU card on and working.
  • Page 26: Outputs And Accessories

    12. Outputs and accessories Value of Function Output Description accessories 24 V DC / 0.3 A Accessories max 2 s Accessory power output power supply 24 V DC / 0.15 A continuous The internal LED light is connected to the board via connector J4.
  • Page 27: Wiring The Accessories

    12.1 Wiring the accessories 12.1.1 4-wire photocells (ref. LIN2, AXP2, LAB4) The photocells can be connected to the LCU60E board as described in the figure below To activate the photocells set → → For complete instructions see manual: LIN2 AXP2 LAB4...
  • Page 28 12.1.2 Two-wire photocells with Autotest (ref. LIN3) Photocells (ref. LIN3) can be connected to the LCU60E board as described in the following figure. To activate the photocells, set → → For complete instructions see manual: LIN3...
  • Page 29 12.1.3 Radio system GOPAVR-GOPAVT for safety edges with autotest Active safety ribs can be connected to the LCU60E board through the GOPAVR-GOPAVT two-way radio trransmission system as described in the figure below. To use GOPAVR-GOPAVT set up → → GOPAVT GOPAVR BATTERY CR123A...
  • Page 30 12.1.4 GOPAVRS + CONT1 radio transmission system with self-test Active safety ribs can be connected to the LCU60E board by the two-way radio transmission system GOPAVRS engaged in CONT1 as described in the following figure. To use GOPAVRS + CONT1 set. →...
  • Page 31 12.1.5 GOPAVR-VT radio transmission system + 2-wire photocells with self test Active safety edges can be connected to the LCU60E board thanks to the GOPAVR-VT two-way radio trransmission system as described in the following figure. In case you also want to install photocells with self-test, you need to use LIN3 and set →...
  • Page 32 12.1.6 Wall Station (ref. WS3) The Wall Station accessory can be connected to the LCU60E board using the -WS+ terminal. To activate the Wall Station set → → FRONTE RETRO FRONT BACK For complete instructions see manual:...
  • Page 33 12.1.7 Battery (ref. BBK1500X1) The figure shows the power connections of the LCU60E board. Power supply and 20-cell Ni-MH 1500 mAh battery pack are connected to the LCU60E via the CHARGER board. When the battery pack is not present, the power supply is directly connected to the LCU60E board. LCU60E BBK1500X1 POWER SUPPLY...
  • Page 34: Navigation Buttons

    13. Navigation buttons Display controls Command Description Navigation button UP Navigation button DOWN DOWN Menu button / confirm ENTER Menu button / exit ENTER DOWN...
  • Page 35 Status messages: STEP Display Description Door fully OPEN Door between the two end stop positions Door fully CLOSED While the door is OPENING, the display visualizes in sequence: → → While the door is CLOSING, the display visualizes in sequence: →...
  • Page 36: Self-Learning Of The Stroke

    14. Self-learning of the stroke WARNING 1: when a stroke self-learning operation is carried out, be sure that there is no obstacle on the run (e.g., execute a manual open/close operation of the garage door). ATTENZIONE 2: In case of alarm or intervention of a protection (in case of photocells in- stalled and configured via parameter ) lthe learning procedure will be interrupted and the alarm code will be shown on the display (in case of intervention of a photocell...
  • Page 37 Self-learning procedure 1. Turn on the power supply and set the open position. → → → COURTESY LIGHT • The display flashes • The courtesy light flashes 4 times during operation • Press and hold the button. The door will open. •...
  • Page 38: Memorizing / Deleting Remote Controls

    15. Memorizing / Deleting remote controls 15.1 Memorizing remote controls Quick memorization: → → → → → → DOWN 2” → Memorization from menu: → → → → → → → ENTER → • Quick storage: press the buttons simultaneously for about 2 seconds DOWN flashing appears on the display and you can associate the desired buttons.
  • Page 39: Using Of The Menus

    16. Using of the menus 16.1 Switching the display ON and OFF The procedure to switch ON the display is as follows: MAIN LEVEL CHECK → ) → START ENTER • The display indicates by default the status of the door •...
  • Page 40: Shortcuts

    16.3 Shortcuts 16.3.1 Calibration reset → → → → → ENTER By pressing the buttons simultaneously, causes the display to flash , first slowly ENTER and then faster. Continue to hold (for about more than 4 seconds) until the system performs a reset and the display shows (all calibration run values have been cleared).
  • Page 41: Parameters Lcu60E

    17. Parameters LCU60E 17.1 Main level menu Display Description Frequent use The menu allows to manage the most commonly used parameters to customize the functionalities of the automation Operation Mode The menu allows to manage all the parameters used for operation modes of the au- tomation (type of automation installed, predefined settings, automatic closure, etc.) Run Adjustment The menu allows to adjust all the run parameters (opening/closure speed, slowdown...
  • Page 42 17.3 Complete menu map TA - Adjusting time acceleration in opening MAIN LEVEL TQ - Adjusting time acceleration in closing OM - Operation Mode TD - Adjusting deceleration time in PARAMETER LEVEL opening AS - Selection of door type TU - Adjusting deceleration time in closing DM - Open direction DC - Setting of disengagement on...
  • Page 43 CP - Display of partial operations RO - Radio and Connectivity Operations counter PARAMETER LEVEL ZP - Reset of partial operations counter EP - Setting encrypted messages CA - Setting the maintenance alarm (factory setting - alarm deactiva- SR - Remote control storage ted: 0.0 00.
  • Page 44: Frequent Use Parameters Description

    17.4 Frequent use parameters description FU - Frequent Use The menu allows to manage the most commonly used parameters to customize the functionalities of the automation. Selections Parameter Description available AS - Selection of automation door installed • SD: sectional door •...
  • Page 45 RP - Adjustment of partial opening measurement [%] This parameter adjusts the percentage of partial opening in relation to the total opening of the automation. • from 5% to 99 % with intervals of 1 % TP - Setting of automatic closing time after partial opening [s] It is set with different intervals of sensitivity: •...
  • Page 46: Complete Menu - Parameters Description

    17.5 Complete menu - parameters description OM - Operation Mode The menu allows to manage all the parameters used for operation modes of the automation (type of automation installed, predefined settings, automatic closure, etc.) Parame- Selections Description available AS - Selection of automation door installed •...
  • Page 47 TS - Setting of renewal of automatic closing time after photocells sa- fety device release [%] • from 0 to 99% with intervals of 1%. The count begins with the door fully open, (and the closing operation is performed even with automatic closure ( ) disabled.
  • Page 48 RA - Run Adjustment The menu allows to adjust all the run parameters (opening/closure speed, slowdown positions, obstacle thrust sensibility etc.) Selections Parameter Description available VA - Opening speed [cm/s] • from 8 to 22 cm/s with intervals of 1 cm/s (default value.
  • Page 49 TA - Adjustment of acceleration time during opening [s] Regulates the slope of the acceleration ramp during opening • from 0.5 to 9.9 s with intervals of 0.1 s (default value. Depends on AS setting) TQ - Adjustment of acceleration time during closure [s] Regulates the slope of the acceleration ramp during closing •...
  • Page 50 IO - Input/Output Configuration The menu allows to configure the inputs/outputs functionalities of the automation. Selections Parameter Description available R9 - Configuration of input 1-9 • NO: disabled. • 9P: open state of the input triggers permanent stop (default). • 9T: open state of the input triggers temporary stop. Once contact clo- ses, automatic closure time (if enabled) is activated.
  • Page 51 BR - Brightness level of the courtesy light • LO - Low brightness • MI - Middle brightness • HI - High brightness LR - Electric lock release time [s] If enabled, this indicates the electric lock activation time at the start of every opening operation with the automation closed.
  • Page 52 RO - Radio and Connectivity Operations The menu is used to manage all parameters for the radio/wireless functions of the control panel Selections Parameter Description available EP - Setting up encrypted radio transmission messages (AES 128bit mode and protected mode) If the possibility to receive coded messages is enabled, the control panel will be compatible with remote controls of the “ENCRYPTED”...
  • Page 53 EA - Total memory deletion → → → ENTER ENTER 2” 2” It requires double confirm. Press for 2 seconds, release and press again for other 2 seconds. ENTER C1, C2, C3, C4 - Selection of CH1, CH2, CH3, CH4 function of stored remote control •...
  • Page 54 Diagnostic Functions The menu allows to manage all other parameters used for additional services (dia- gnostic counters, FW updating, energy saving, etc.). Parame- Description AI - Automation model ID Info It is read only parameter used by Ditec Service, it gives just info about the automation model identification number.
  • Page 55 CA - Setting the maintenance alarm (factory setting - alarm deactivated: 0.0 00. 00) You can set the required number of manoeuvres (regarding the partial manoeuvres counter) for signaling the maintenance alarm. WARNING: when the set number of operations is reached, the alarm message appears on the display OA - Selecting maintenance alarm display mode •...
  • Page 56 BL - Visualization of Battery voltage level The parameter shows the battery voltage level: • Lo - Automation stopped. Battery voltage level is low (≤ 22 V) • 22 - Battery voltage level ≥ 22 V and < 23 V •...
  • Page 57 UB - Door unbalanced level It shows the level of the displacement. • from -99 to 99 with intervals of 1 unit. • Negative values Right dot on the display is switched on: indicate an unbalanced du- ring the closing maneuver (i.e. more power is requested during the closing).
  • Page 58: Alarms And Faults

    18. Alarms and faults NOTE: the visualization of alarms and faults is possible with any visualization selection. The signaling of alarm messages takes priority over all other displays. Type of Display Description Operation Alarm M0 - Automation is not properly se- Replace the control panel lected M3 - Automation blocked...
  • Page 59 Reset. I7 - Internal parameter error - value If the problem persists, replace outside limits the control panel Reset. I8 - Program sequence error If the problem persists, replace the control panel Reset. IA - Internal parameter error (EEPROM/ If the problem persists, replace FLASH) the control panel Reset.
  • Page 60 R3 - Storage module not detected Insert a storage module R4 - Storage module not compatible Insert a compatible storage with the control panel module R5 - No serial communication with the Replace the storage module storage module Check the control panel is powered correctly.
  • Page 61: Maintenance

    19. Maintenance Six-monthly maintenance activities • Check the emergency release is working properly. • Check the safety devices (if installed) are working properly. • Check the obstacle detection function is working properly. • Check the stability of the automation Disconnect the power supply, 230 V~: •...
  • Page 62: Installation Of Accessories

    20. Installation of accessories 20.1 Installation of the adapter AIRSB for up-and-over doors In applications for up-and-over doors, you must use the AIRSB adapter. min 900 For complete instructions see manual: AIRSB...
  • Page 63: Installation Of The High-Brightness Led Light 3500 Lms (Ref. Ledlgt4K35)

    20.2 Installation of the high-brightness LED light 3500 lms (ref. LEDLGT4K35) 20.3 Installation of AIR motor on rail TOP803T3 - TOP803T4 (ref. TSRFK) For complete instructions see manual: LEDLGT4K35 TSRFK...
  • Page 64 All the rights concerning this material are the exclusive property of ASSA ABLOY Entrance Systems AB. Although the contents of this publication have been drawn up with the greatest care, ASSA ABLOY Entrance Systems AB cannot be held responsible in any way for any damage caused by mistakes or omissions in this publication.

This manual is also suitable for:

Ditec air1000bDitec air600Ditec air1000

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