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IXtrack T3 User Manual Item 02.2021 Print date 02.2021 Language From machine number 1001 Serial number From XRTSP3000 Reference number A148297740-4...
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Address Hoofdweg 1278 manufacturer NL-2153 LR Nieuw-Vennep The Netherlands Kverneland Group Nieuw-Vennep B.V holds all copyrights and rights of use. The contents of this user manual can be modified without prior notification. All rights reserved. Right of technical modifications reserved.
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Table of contents Table of contents Preface ............Driving on the road ........108 Target group of this manual Preparing the machine to be transported Meaning of symbols Load-dependent air braking system Hydraulic braking system Safety ............Before taking the road For your safety Warning stickers Use on the land ..........
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Table of contents Original EC declaration of conformity ..Overview of spraying agents* ....Notes ............Index ............
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Preface Target group of this This manual is intended for agrarians and other persons who are Preface authorised, in conformance with the national laws, to use this machine manual and crop protection products. One must be trained to work in agriculture and be knowledgeable about assembly activities.
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Preface Meaning of symbols Various symbols are used to provide a clear understanding of the text. These are explained below: • A dot is placed before lists. A triangle marks tasks you have to perform. An arrow refers to a different place in the text. In addition, we use pictograms to help you easily find certain text sections.
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Safety For your safety In this chapter you will find general safety instructions. In every Safety chapter you will find additional, more specific safety instructions not described here. Do not ignore the safety advices. Do not risk injury or death by ignoring good safety instructions. Many risks can happen when working with agricultural machines.
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Safety Warning stickers Follow the instructions on the warning stickers The warning stickers on the machine give important advice for a risk free operation. Follow the directions and be alert to any signs of danger as explained in the manual. Always keep the warning stickers and symbols clean and clearly legible.
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Safety Explanation for warning Some generally used warning stickers and symbols will be explained below: stickers Read the user’s manual The instruction manual contains procedures for working correctly to ensure safe work,. as well as dangers one could possibly encounter. Keep to these working methods as described and give due consideration to the safety measures in place! Stop the engine and remove the keys from the ignition...
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Safety Never go under an elevated load or machine part An elevated load or machine part could be lowered uncontrollably due to operational error or defect. A falling load could lead to serious injury. Do not ride along on the machine Never ride along on the machine, ladder or platform! Never enter the tank! You could come into contact with chemicals or poisonous vapours in...
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Safety Wearing safety gloves is mandatory Put on safety gloves during activities when you could come in contact with chemicals! Wearing safety mask mandatory Wear a safety mask during activities when you could come in contact with chemicals. Beware of volatile and mist-forming substances! Do not enter Standing on this part of the machine is not allowed.
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Safety Safety This part contains all the requirements, everything that is not permitted and requirements for each form of usage, maintenance and reparation regulations of the machine. The chapters in the user's manual contain additional safety measures. Knowledge of the safety regulations forms the basis for safety and proper usage of the machine.
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Safety Clothes/protection Wear close-fitting clothing Avoid wearing loose fitting clothing. Loose clothing could become entangled with moving parts, which could lead to deadly injuries. Ensure personal protection Ensure your personal protection. Outfit: • spray overall, • safety masks with air filter, •...
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Safety Tractor Check the state of the tractor and machine Only work with the tractor and machine if they are in good condition. Always check that: • all lights, safety and warning provisions must be mounted correctly and be in good working condition, •...
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Safety Machine Check the condition of the machine before use Check the following before using the machine: • is the machine in a proper, functioning condition? • are all lights, safety and warning provisions correctly mounted and in good working condition? •...
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Safety Coupling shaft Use the correct coupling shaft Only use coupling shafts complying with the manufacturer’s specifi- cation for that specific use! In order to ensure protection of both man and machine exercise extreme caution when working at a coupling shaft other then described in this manual and/or on the instruction at the coupling shaft.
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Safety Wet system Liquid under pressure Never try to stop a leak with your fingers. Never attempt to find or even to stop a leakage with your hands! When inspecting always use an appropriate aid (e.g. a piece of plank) and protective gear.
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Safety Chemicals Follow the instructions of the material manufacturer Follow the regulations of the manufacturer of the crop protection products at all times! Pay special attention to: • protective clothing, • warnings, • dosing, usage and cleaning instructions, • Instructions and directions from the national regulations for crop protection products.
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Safety Do no spray products that can stick together or form lumps Do not use products that can stick together, form lumps or solidify. The machine could become clogged and damaged. Only use products that can dissolve well or add a suitable solvent. Only use after training The machine may not be operated before the user has been properly instructed by the dealer or an authorised representative of the...
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Safety Filling Maximum fill levels Do not exceed the maximum fill levels (nominal volume). The machine has not been constructed to carry the additional weight. The tank must have free space to allow for foaming. Keep the axle load, load capacity of the wheels and the total weight of the tractor in mind, as well as the minimum axle load of the tractor.
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Safety Follow the instructions of the material manufacturer Follow the regulations of the manufacturer of the crop protection products at all times! Pay special attention to: • protective clothing: spray overall, safety mask, safety gloves and safety shoes, • warnings, •...
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Safety Transport Check the locking system of the spray booms Check the locking system of the spray booms before transporting them. A spray boom that breaks out could lead to serious personal injury to third parties and seriously damage the machine. Check the lighting and visibility of the warning labels on your machine Ensure that the lighting of your machine works and is connected and...
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Safety Do not leave the tractor cabin Do not touch any metal parts of the tractor Do not establish a conductive connection to earth Warn everyone in the area to stay away from the tractor and the machine. Wait for the assistance of professional rescue workers, as the live overhead cable must first be switched off.
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Using original spare parts Use only original spare parts by Kverneland Group. Using other spare parts can cause failure in the machine or lower safety. The guarantee becomes null and void if non-original spare parts are used.
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Safety Explosion danger because of nitrate Fertilisers that contain nitrate can create an explosion danger if they come into contact with fire. All fertiliser remnants should therefore be removed from voids, corners, cylinders and tubes before welding, cutting or grinding on the machine. Explosions could cause damage to the machine and lead to personal injury.
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The manufacturer is not responsible for the resulting damage in the event of self-willed changes to the machine. Description of the Kverneland Group has put together and tested the correct machine for your field based on the extensive range of tank content, spray booms, machine control systems and accessories available.
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Getting familiar with the machine Ixtrack T3 agricultural Ease of operation and innovative quality enables you to obtain high performance with your new Ixtrack T3 agricultural sprayer. sprayer All aspects of usage, safety and working with awareness of the environment have been optimally incorporated into the design of your machine: •...
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Or swivel steering See paragraph »Steering system« on page 71. Swivel steering Ixtrack T3 can be fitted with an axle or swivel steering. Steering takes (optional) place through two hydraulic cylinders. The track width of the axle is adjustable.
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Getting familiar with the machine O-hitch Trailed machines have a drawbar o-hitch. Two options are available: • Fixed o-hitch with hole diameter of 40 mm • Rotatable o-hitch with hole diameter of 50 mm K80 coupling, 80 mm (optional) The optional K80 coupling provides more rigid and comfortable steering.
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Getting familiar with the machine Braking systems Machines with a total weight (own weight plus payload) above 3500 kg have a parking brake and a mandatory addition to a service brake. Parking brake: mechanical and pneumatic The parking brake and parking support ensure safe parking. Wheel chocks provide extra security on slightly sloping parking.
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Getting familiar with the machine Hydraulic service brake The hydraulic brake system of the machine is connected to and operated with the tractor brake system. Parking support Safe storage and connection of your machine A parking support with height adjustment provides the machine with sufficient stability in the parking position and while connecting.
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Getting familiar with the machine Tank filling system Three filling options The main tank can be filled: • Tank filling hose via the tank filler hose and spray pump The filter in the suction pump was made transparent to allow for daily inspection.
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Getting familiar with the machine Tank level gauge The mechanical tank level meter is mounted at such a height in front of the machine that it is easily visible. An optional, electronic meter shows a tank level signal via the iXclean to the iXspray computer. Mechanical tank level gauge Electronic tank level gauge Agitator and system...
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Getting familiar with the machine Tank level gauge The mechanical, or optional electronic tank level gauge is controlled by a float arm that moves along a guidance rod. Float with mechanical guide rod Float with electronic guide rod Clean water tank Clean water tank A clean water tank with 340 litre volume is built-in for the main tank.
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Getting familiar with the machine Outside cleaning Environmentally-friendly cleaning Immediately after spraying you must clean your machine on the parcel in the most ecological recommended manner. Hose reel With the external cleaning set (optional) the spraying agent can be rinsed from your machine from the clean water tank. The rinse water must not end up in the sewer or surface water, but on the treated parcel.
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Getting familiar with the machine Operating centre The panels containing the taps with suction, mixing, spraying and cleaning functions are located in the control centre. 5-way tap, suction side (A) Tap suction side ( You select where the pump sucks in liquid with the lower 5-way tap. Connection of the tank filler hose (K) Explanation of function Each tap position has its own function icon:...
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Getting familiar with the machine 5-way tap, pressure side (B) Valve pressure side (B) Pressure filter (F) The direction in which the flow of liquid is to be pumped is selected with the top 5-way tap. Explanation of function Each tap position has its own function icon: icons 1.
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Getting familiar with the machine 2-way taps The three 2-way taps under the pressure hose (C, D and E) each serve one function:. C. Tank cleaning D. External cleaning (optional) E. Return pump system (optional) Explanation of function Each tap has its own function icon: icons C.
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Getting familiar with the machine Self-cleaning pressure filter The self-cleaning pressure filter has a filter element with 80 meshes/ inch. The intensity of the self-cleaning option can be set with the valve (e). The further this valve is opened, the stronger the rinsing stream carried down the back flow.
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Getting familiar with the machine Agent mixing Circulation is created via rinse heads, high in the tank, and a draining point underneath. The spraying agent and rinsed residual agents during barrel cleaning are quickly taken up without any spillage. Mixing tank with rinse heads Barrel cleaning Barrel cleaner The empty barrel is placed above the barrel cleaner with the...
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Getting familiar with the machine Electric operated valves iXclean Comfort with electrical suction valve (optional) (optional) The iXclean Comfort can control an optional electric suction valve. Any settings of the filling and flushing functions can thereby be adjusted automatically via the iXclean Comfort. Electrical suction valve (A) iXclean Pro with electric 5 and 2-way valves Valve pressure side (B)
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Getting familiar with the machine iXspray spray control The sprayer is fitted with the iXpray spray computer a pressure regulator and section block without pressure compensation. Pressure control "Spray on/off" main Pressure control Pressure regulation consists of three servo motor valves: valve valve •...
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Getting familiar with the machine The sprayer is equipped with the iXspray spray computer with a pressure regulator and section block or a circulation system with individual nozzle shutoff valves (optional). Section valves Section valves with integrated pressure relief The section block consists of 2-way valves with integrated pressure relief.
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Getting familiar with the machine Spray booms Your sprayer is optionally fitted with a steel or aluminium lattice boom. Steel lattice boom Horizontally folded with 18, 20, 21, 24, 27, 28 or 30 metres working width. Standard • 5 sections (18-21 m), 7 sections (24-28 m) or 9 sections (30 m) •...
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Getting familiar with the machine Hydraulic drive Your machine is fitted with hydraulic drive for most spray boom functions. This happens via the remote operation with a hydraulic system with electro-hydraulic control, also known as a circulation system, chosen by you. Hydraulic system with electro- Hydraulic systems with electro-hydraulic control (oil circulation) have hydraulic control (oil circulation)
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Getting familiar with the machine Control systems Almost the entire spray function can be operated and controlled from the tractor cabin with the range of optional extras available for the control system of your machine. Depending on your selection your machine is fitted with: ...
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Getting familiar with the machine IsoMatch Tellus Compact and complete IsoMatch Go, as a handy and more compact variant of the double- screen version, offers complete ISO control with all functions. Besides the smaller dimension with the single screen, the number of USB connections and the absence of Wlan/Wifi constitutes the biggest difference.
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Getting familiar with the machine IsoMatch Grip The IsoMatch Grip accessory is a control unit on which most of the implement functions used can be operated centrally with one handle. This is available in addition to the ISOBUS terminal such as the IsoMatch.
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Getting familiar with the machine Spray computer General The iXspray spray computer ensures that the spray volume in litres per hectare always matches the programmed required value, regardless of the driving speed and the working width. The computer continuously calculates the requisite liquid flow (l/min) to be pumped to the nozzles based on the programmed spray volume (l/ha), the current driving speed (km/h) and the active working width (m) at that stage.
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Getting familiar with the machine Site registration The following data can be stored for a maximum of 40 sites: • Sprayed surface (ha) • Spraying agent used (l) • net spraying time (h : m) (central switch on “Spray”) • additional time (h : m) (system engaged, central switch on “off”) •...
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Getting familiar with the machine Electric remote All hydraulic and spraying section functions are actuated quickly and accurately via the remote electrical control. control (optional extras) The remaining spray computer functions are controlled through the control box, IsoMatch Tellus (GO) for non-ISO tractors. The switches on the front of the remote electrical control are divided into two fields: •...
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Getting familiar with the machine Spray function The following spray functions are electrically operated on the top section of this control box: Switch Function(s) Central switch for Spray on/off Similarly, the (optional) ERGODRIVE functions are activated Switch for pressure setting Right section switch Central section switch Selection switch for serial and individual section switch mode...
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Getting familiar with the machine Hydraulic functions The following spray functions are hydraulically operated on the bottom section of these control boxes: Switch Function(s) Lifting/lowering spray boom Hydraulic hillside correction independent hillside correction, right HC: Vertical folding of the right hand boom package independent hillside correction, left HC: Vertical folding of the left boom package Steering control in manual operation...
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Getting familiar with the machine iXclean Comfort Additional control box with an electrical tank level gauge machine . The iXclean Comfort is an extension of the control centre of your Automatic main tank sprayer. Electric tank level measurement and electric suction valve filling system (optional) control are controlled with this function.
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Getting familiar with the machine iXclean Comfort/Pro control panel iXclean Comfort / Pro 5 keys with variable functions control panel Current key functions in 8 control system keys with Main switch the task bar permanent functions Permanent keys The keys have the following permanent functions: This key allows you to return to the main menu.
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Getting familiar with the machine Technical specifications Ixtrack T3 2600 3200 General Nominal tank content (l) 2600 3200 Actual tank content (l) 2780 3400 Clean water tank content (l) Wing tank (clean water) content (l) Hand wash tank content (l) mixing tank measuring filler opening (cm) Ø40...
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Getting familiar with the machine Inspection of the The machine will be assembled and delivered ready-for-use by the dealer. The dealer is also responsible for providing instructions for supplied machine use and maintenance. Verify that all required documents are present: •...
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Getting familiar with the machine Electrical installation Lighting A stop contact is required for the lights. Battery cable 12V connection for the machine The control system and the machine are provided with 12V via the ISOBUS on an ISO tractor or the IsoMatch power. A 12V power cable with a special adapter is connected to the tractor battery.
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Getting familiar with the machine Assembly instruc- Before the machine can be used, various parts and supplied accessories must be unpacked and assembled. tions In addition to these assembly instructions, use the parts book to locate the parts and their positions on the machine. Use sturdy hoisting equipment Only use approved nooses or lifting chains.
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Getting familiar with the machine Control box In case you are using the IsoMatch Tellus or IsoMatch Tellus GO control box or only the iXspray electric remote control (with an ISOBUS terminal) for the operation of the machine, it is necessary to first mount a console.
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Getting familiar with the machine Driving speed signal In order to function properly, a machine with iXspray regulation needs a driving speed signal. With trailed machines, the signal of the sensor in the wheel axle is used. See the manual with the spray control or control box about this. ISO tractors In tractors with the ISOBUS communication system, the tractor provides the signal.
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Getting familiar with the machine Axle with adjustable track For models with an adjustable axle both of the wheel axles on the right and left can be pulled out to the required position for the track width. width Axle with track width of 1500 - 2250 mm (in 8 steps) Wheel axle Locking Both wheel axles are each fitted with 8 holes.
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Getting familiar with the machine How to set the track width Use the jack correctly • Secure the machine against rolling away. • Use a jack with a throughput for the maximum permissible axle load, see the machine plate. Connect the sprayer to the tractor. Engage the parking brake of the tractor.
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Getting familiar with the machine Steering cylinder with adjustable The length of the steering cylinder must also be adjusted. axles Different steering rod sets are available (see below table). Wheel axle Flange Measure steering assembly size (mm) steering rod set position cylinders (mm) 1685...
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Manoeuvrability is also less than with machines with a steering system. Swivel steering The iXtrack T3 model includes the optional swivel steering. The machine therefore has an axle with a swivel steered by hydraulic cylinders. Steering cylinder...
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Getting familiar with the machine Automatic Principle The automatic steering system ensures that while turning on the field steering control the wheels of the machine are steered in the wake of the tractor with the swivel steering, thereby reducing the amount of crops flattened while driving.
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Getting familiar with the machine Potentiometer on the steered axle The second potentiometer is mounted in the swivel axle (B) and measures the steering impact of the machine. This potentiometer is essential both for automated operation as well as for the function to set the automatic central position.
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Getting familiar with the machine Operating the automatic 3 position switch The automatic steering system is operated with the selector switch. steering system This selector switch has three positions: • Automatic mode (switch up) • Automatic central position (switch in central position) •...
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Getting familiar with the machine Connecting the The steering handle on the sensor must be connected to the tractor through the control cables provided. A support specifically manufac- automatic steering tured for the tractor must be used. system If the tractor is fitted with a draw point where the height can be adjusted with slotted rails the support can for instance be attached above the slotted rails.
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Getting familiar with the machine Mounting the The coupling shaft provided is too long for most types of tractors The coupling shaft must be cut to the correct length before connecting coupling shaft it to the tractor. A coupling shaft that is too long could lead to serious damage to the machine and the tractor.
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Getting familiar with the machine Shortening the The profiled tubes must overlap as far as possible, with a minimum of 150 mm. coupling shaft The profiled tubes must however have at least 25 mm free clearance at the ends when the tractor PTO shaft and the machine drive axle are level.
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Connecting behind the tractor Ensure sufficient axle load and stability Connecting behind the tractor A filled sprayer influences the stability of the tractor. Carelessness with tractor choice, tyre pressure, track width and axle load could lead to very dangerous situations. Connecting and disconnecting safely There are risks of injury involved in connecting and disconnecting the implement.
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Connecting behind the tractor Connecting the machine Bring the tractor right in front of the o-hitch on the machine. Allow sufficient space between the tractor and the machine to connect the coupling shaft, hydraulic and electrical points. Check the coupling shaft Check the following points before the PTO shaft is attached.
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Connecting behind the tractor Connecting hydraulic Colour codes of the hydraulic connections Prevent interference and errors in the controls by marking the hoses connectors with colours and the oil direction on the machine and the tractor (+ and - or P and T or red and blue). Incorrect connection of the hydraulic hose could lead to the functions working the other way around (such as lifting instead of lowering).
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Connecting behind the tractor Connecting the machine Start the tractor. Carefully drive backwards so that the o-hitch lines up precisely with the traction point of the tractor. Adjust the height of the parking support adjustment. Insert the link pin or lock the K80 coupling. ...
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Basic settings Basic setting of the Now that the connected machine and your tractor have been fitted Basic settings with all of the sensors and operating elements the basic settings can machine be entered: • Determine and apply the front weight •...
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Basic settings Setting the machine spirit To prepare for further settings of the machine it is very important that the tractor with the, connected and half-filled machine is parked on a level level surface. Set the machine to be spirit level: •...
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Basic settings Calibrating mean level of To show the position of the hydraulic hillside correction correctly on the main screen, the mean level must be calibrated. the hillside correction Perform the calibration on a clean horizontal surface. Set the tractor and machine, in working condition, on a flat ground. ...
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Basic settings Set the pressure filter to The pressure filter has a self-cleaning function. The intensity of the self-cleaning option can be set with the valve (e). self-cleaning The further this valve is opened, the stronger the rinsing stream carried down the back flow. The maximum possible application rate is reduced, however.
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Basic settings Method for "gauging" Fill the machine with clean water. Set all operating elements to “spray”. Engage the PTO shaft. Set the motor RPM of the planned driving speed for the tractor, e.g. 8 m/h (PTO shaft max. 540 rpm). ...
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Basic settings Connecting and setting The iXspray control system provides the options to distribute the same quantity all over the field and the option to spread a variable, externally external, variable controlled quantity. You can also perform spraying via the GPS metering system, which you have pre-set in the associated management system for the relevant field.
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Spray nozzle selection Spray nozzle types The spray boom is fitted with spray nozzle holders at a 50 cm distance. Spray nozzle selection When spraying crop protection products, flat-jet nozzles with a spraying angle of 110/120° are normally used. In order to ensure that the flat jets of the spray nozzles located next to each other do not obstruct each other, the spray direction of the nozzles was changed by approx.
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Spray nozzle selection Spray nozzles with Liquid fertiliser Liquid fertiliser must be sprayed with coarse droplets as far as multiple holes possible to avoid scorching the leaves. If liquid fertiliser is applied together with crop protection products, flat jet nozzles with coarse droplets (see above) must be selected. If liquid fertiliser is applied separately 3-/5- / or 8-hole nozzles are recommended.
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Spray nozzle selection Nozzle type application Specific nozzles have been developed for various spray applications. Each type of spray nozzle provides its own solution for demands or problems when applying various types of spraying agents: • Leave penetration of the product •...
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Spray nozzle selection Optimum distance and nozzle The optimum distance and reach is dependant on the spray angle of reach the spray nozzles and are achieved with flat-jet nozzles if the spray jets roughly overlap each other twice. Optimum distance and reach to target surface with flat-jet nozzles: •...
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Spray nozzle selection Multiple spray nozzle Depending on the type, the spray booms can optionally also be fitted with 3-fold or 5-fold spray nozzle holders. holders When fitting the spray boom with multiple spray nozzle holders multiple spray nozzle sets can be mounted simultaneously. For spray nozzle changing, the 3-fold nozzle holder turns on a horizontal level and the 5-fold nozzle holder on a vertical level.
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To be done before spraying Determine and enter the Cost and environment friendly manner To be done before spraying Careful determination and processing of all data will enable you to spray details ensure optimum spraying at low cost and minimum environmental burden.
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To be done before spraying Setting the spraying If a spray computer is not used or if it is defective the application rate must be set via spraying pressure. The required spraying pressure pressure without a can be read in the spray chart for the spray nozzle used at that spray computer moment, depending on the required application rate (l/ha) and the driving speed (km/h).
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To be done before spraying Calculating the nozzle Based on the application rate, working width, driving speed and application rate number of nozzles the spray nozzle delivery can be determined without the spray chart: application rate (l/ha) x working width (m) x driving speed (km/h.) nozzle delivery (Lt./min) = 600 x number of nozzles In this example:...
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To be done before spraying Checking the spray The actual spray nozzle delivery with these machine settings can be checked through gauging. nozzle delivery See paragraph »Method for "gauging"« on page 86. If you have access to a weighbridge, weigh the entire vehicle, spray for e.g.
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To be done before spraying Filling Avoid contact with materials You could come into contact with materials when filling the machine. Always wear protective clothing, such as safety gloves, shoes, filter mask and goggles. Read and adhere to the additional safety instruc- tions and the of the material manufacturer.
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To be done before spraying Filling the hand wash Hand wash tank filling The hand wash tank can only be filled with clean mains water via the tank filler opening. Hand wash tank Filler cap The tank can be filled on the machine with a hose. Hand wash tank valve The water can be taken from the tap on the control panel.
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To be done before spraying Filling the main tank with a This function is used to fill the main tank with the suction hose and the pump. pump and suction hose .Fill as per instructions • It is not permitted to fill crop protection vehicles from surface water in the best interest of people, animals and the environment! •...
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To be done before spraying Method for the various versions With filling flow meter or level sensor If the machine has a filling quantity meter (filler flow meter or filling level sensor), then the desired filling quantity can also be entered with this function.
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To be done before spraying Flushing spraying Avoid contact with spraying agents! You could come into contact with materials when filling the machine. agent in via the mixing Always wear protective clothing, such as safety gloves, shoes, filter tank mask and goggles. Read and adhere to the additional safety instruc- tions and the of the material manufacturer.
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To be done before spraying How to flush in products Open the door of the control centre. Pull the lock downwards and the mixing tank to the front until it is in the working position. Open the lid of the mixing tank. Ensure that no water and/or agents can splash on the face when using barrel cleaning.
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To be done before spraying Setting circulation Water circulation will start through the mix tank via the flush rim. Circulation level max.50% Open valve (S). Open and set valve (R) so that the mixing tank will remain maximum half full. ...
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To be done before spraying Barrel cleaner method Let the packaging run out properly while flushing in. Carefully shake the bags empty in the mixing tank. Place the basket over the barrel cleaner if bags when bags are cleaned.
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To be done before spraying Mixing the spraying agent After filling the main tank and mixing the crop protection products and before starting to spray, the spraying agent must be agitated for at least 10 minutes more to ensure that it is homogeneous. To save time agitation can also take place while driving to the field.
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To be done before spraying Agitator systems The sprayer is as standard fitted with a back-flow agitator. The machine can also be fitted with an additional injector agitator. Return flow agitator The share of the volume flow of the pump not used for spraying runs through the back-flow pipe back into the tank and is active with agitation.
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To be done before spraying Switching back-flow agitator off To completely spray the tank empty with a minimum a residual when foaming quantity or with foaming crop protection products the agitator can be switched off. The back-flow of the regulator can be directly diverted to the suction pipe before the pump.
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Driving on the road Preparing the machine Before travelling on a public road with your tractor and machine, you Driving on the road should do the following: to be transported Check whether tractor and machine are roadworthy. Check that the lights, warning indicators, protectors and brakes are attached properly and are working.
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Driving on the road Load-dependent If your machine has air brakes, the braking force depends on the machine's weight. air braking system Brake regulation Some countries do not allow the use of carried agriculture machines with a permissible gross weight of more than 3 tons without a service brake.
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Driving on the road Load dependent brakes The braking action is automatically adapted to the load on your machine. Disconnecting the air hoses When disconnecting the brake pipes, close the air brakes on the machine by setting the pressure for the storage tank to automatic. Always engage the parking brake when parking the machine by pulling the red button (1) out.
Driving on the road Parking on a slope If the machine is parked on a slope both wheels must be secured with wheel chocks. Moving a disconnected If the machine is moved in a disconnected state, or with the brake lines disconnected, the brake can be released with the black knob (2) on machine the braking force regulator.
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Driving on the road Hydraulic braking A trailed machine can be fitted with a hydraulic operating brake in some countries. system With a hydraulic braking system the brake cylinders on the trailed machine are proportionally controlled corresponding to the pedal pressure on the tractor.
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Driving on the road Before taking the Observe the permissible and safe height with regard to • road prescribed maximum height for vehicles in the road traffic regulations, • high-voltage cables or other cables over the road; • anticipated maximum headroom. Pay close attention to these aspects to prevent dangerous situations that could lead to major material damage and possibly to serious physical injury.
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Use on the land Follow all safety advices in your machine manual Use on the land Friction between moving parts: Be careful of moving parts making contact with each other while working. You could accidentally touch control levers and cause the machine to move.
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Use on the land Adjusting the Before you can make the first pass, you must make adjustments or check settings in the field to: machine • Desired spray volume • Spray nozzle selection and drop size • Spray nozzle height above ground or crop •...
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Use on the land Spraying without a computer In the event of a defect in the spray computer, flow meter or pressure sensor the application rate must be set through the spraying pressure. Also refer to the chapter »Setting the spraying pressure without a spray computer«...
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Use on the land Spraying Initial position: The button ‘Spray’ is in ‘OFF’ position. Set valve (A) to pos. 1 (main tank). Set valve (B) to pos. 2 (Spray/agitate). The valves (C, D and E) must be closed. ...
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Use on the land Operating the swivel axle steering when turning on the headland with folded spray boom is prohibited at all times! With a track width of less than 1.80 meters, there is a chance the machine could tip over while driving there with a folded spray boom and operating the swivel steering! Working for the first time...
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Use on the land Automatic steering system Disable automatic operation while working By disabling the automatic mode while spraying the trailed machine is while working quieter. Unwanted bouncing of the spray boom resulting from steering impulses are prevented in this manner. After turning, it is recommended to switch the automatic mode off NDICATION again by setting the selector switch to the central position.
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Use on the land Engaging sections To adjust the working width to the shape of your field, the section switch on the electro-hydraulic control box must be used for: • Serial section switching • Individual section switching Spraying cone symbols reproduction in iXspray It can be seen from the spraying cone symbols in the display which section widths are engaged or disengaged and whether the central switch for Spray is ‘ON’...
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Use on the land Settings used for the border The method of using both buttons or switches nozzle switch with iXspray • Field border spraying • or spray width increase must be selected in advance. See the manual with the iXspray and/or the electric-hydraulic control box about this.
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Use on the land Reducing boom width (dependent If there are obstacles on the parcel border or elsewhere in the on model!) tramlines the outer boom parts where the sections are closed can be folded in. Engage the pendulum locking before reducing the boom width on one side.
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Use on the land Adjusting the spray volume With iXspray in automatic mode the required value for the spray volume (l/ha) can be changed by pressing the buttons. Depending on the direction (+ of -) in which the switch is operated, each time the button is pressed, the required value is raised or lowered, as the case may be, in steps.
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Use on the land Tank capacity The main screen of your spray computer continuously shows the current content of the spray tank. Enter the tank capacity in the “Fill” screen after filling the main tank. Automatic in fill metering If the version has fill metering (e.g.
Page 125
Use on the land Diluting the spraying agent The spraying agent can be diluted or supplemented with water from the clean water tank by using this function, if it is estimated that it is no longer sufficient for a field. Water from the clean water tank is drawn for this purpose and delivered to the main tank via the agitator.
Page 126
Use on the land Spraying the tank If the main tank contains less then 100 litres there is a chance that the agitator could create foam. This will make the application rate less empty constant! Disengaging Return flow The back-flow agitator can be switched off if needed. For instance agitator when spraying the tank completely empty or with foaming products.
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Use on the land Spraying all section widths: The still required water quantity is continuously calculated on the basis Necessary quantity of water of the throughput quantity and shown on the display. The computer automatically disengages each flushed section width. 34,5 If the display shows 0.0 litres, all section widths are flushed.
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Use on the land Stopping work Directly after working with the machine, it is important that you perform the following actions before leaving: Clean the exterior of the machine on the treated parcel. Spray agent residuals thereby remain on the parcel where the agent was processed.
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Use on the land Throwing out flushing Spray the remaining diluted quantity over the treated field with the return flow agitator disengaged. medium Lower the application rate if you are partially spraying over a surface that has already been treated. Before driving on the road Before travelling on a public road with your tractor and machine, you should do the following:...
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Storing the machine Avoid contact with spraying agents Storing the machine It is easy to come into contact with the materials when putting away the machine. Always wear protective clothing, such as safety gloves, shoes and goggles. Read and adhere to the additional safety instruc- tions and the of the material manufacturer.
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Storing the machine Cleaning If the machine is being put away for a short or longer period of time it is recommended that you clean it inside and outside. Clean on the parcel using the clean water tank Internal as well as external cleaning must be undertaken on the NDICATION treated parcel whenever possible.
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Storing the machine Inside cleaning At the end of the spraying, the insides of your machine need to be cleaned, preferably on the field, by using: • the function “Flush pipes” See chapter »Flushing pipes with a partially filled tank« on page 126, •...
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Storing the machine Cleaning the internal It is essential to properly clean the sprayer inside after each different culture that was used as the tolerance of substances used differ section of the machine greatly from each other. thoroughly This is, for instance, the case if after treating grain with a growth regulator or herbicide that contains sulphonylurea, measures in sugar beet, corn or rapeseed follow.
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Storing the machine Disconnecting the Disconnect safely You may only disconnect the machine when: machine • all parts are in a safe condition, • your immediate environment is safe. • not more than 200 litres are in the tank. Work carefully: •...
Storing the machine Preparation for winter At the end of the season, the machine must be prepared for winter storage. storage Put the control box and pressure gauge away Secure the control box of your machine at a place where it will not be subject to damage and temperatures lower than -20 Pressure gauge ...
Page 136
Storing the machine Emptying Clean The clean water tank can be pumped empty by using the Empty Clean water tank, via the spray pump and the return pump connection on the Water Tank control centre. This is important, for example, if you expect frost or a long downtime, in order to prevent formation of algae in the clean water tank.
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Storing the machine Draining the iXspray Filter press Drain the pressure filter at valve (e) by loosening the locking clip and regulation collect the residual liquid. Filter Once the drained spray lines and supply hoses on the spray boom have dried out, the valve can be closed again. Valve (e) Locking Cleaning and draining the...
Page 138
Storing the machine Draining the spray boom and Pull the end caps loose from all sections and let the pipes run empty. pipes Pick the hanging supply hoses (on the section block) up and press the spray boom downwards to the left and to the right alternately Push the fastener from the end cap so that the spray lines and supply hoses of the sections will run completely empty.
Page 139
Storing the machine Adding antifreeze Check that the drain valve (L) of the sprayer tank is closed. Pour antifreeze in the sprayer tank. The required quantity can be calculated based on the technical residual quantity (approx. 25 litres) and the mix ratio needed (see the anti-freeze instructions).
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Usage after winter storage Never work with an unsupported machine Usage after winter storage Place the machine on proper supports. This ensures that they do not sag unnoticed. You could become trapped while working under an unsupported machine, which could lead to serious bodily harm! Collect all liquids and dispose of them in the correct manner Antifreeze and spraying agent remnants must be taken to a collection point.
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Usage after winter storage Connecting the machine After first inspection of the machine, and before preparing the machine further, connect it to the tractor. Check if all parts of the machine are in good order and attached properly. Check the tyre pressure. ...
Page 142
Maintenance Repair damage safely and without delay Maintenance Repair the machine safely before you continue with work: • place the tractor and machine on a firm, straight surface, • switching off the PTO shaft, • releasing the pressure from the hydraulic system, •...
Page 143
Maintenance could lead to injury. Contact your physician in such an event! Explosion danger because of nitrate Fertilisers that contain nitrate can create an explosion danger if they come into contact with fire. All fertiliser remnants should therefore be removed from voids, corners, cylinders and tubes before welding, cutting or grinding on the machine.
Maintenance Maintenance intervals Inspection • • • »Checking bolts and nuts« • • • • »Checking the hydraulic system« • • • • »Check liquid of system« • • • • »Inspecting the spray pump oil level« »Checking the pressure tank on the spray •...
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Maintenance Oil and grease Never use more oil or grease than prescribed A too high oil level may result in an overheated machine and contents damaged seals. Waste storage and disposal Waste created while performing maintenance on the machine could contain chemical contamination, oil and grease.
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Maintenance Steel tightening Guidelines for torques (in Nm) for self-locking nuts, hexagon bolts and nuts. torques Torques Quality 10.9 12.9 Friction* 0,10 0,13 0,10 0,13 0,10 0,13 0,10 0,13 Screw thread 1020 1000 1180 * The friction coefficient of 0.10 applies to oiled sheets, cast iron, hardened surfaces, greased threads, etc.
Maintenance Wheels and tyres Proper maintenance of the wheels and tyres contribute to accurate and safe driving behaviour of your machine. Automatic track following implements require sufficient maintenance to deliver good results. Check the wheel nuts Check the torque of the wheel nuts •...
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Maintenance Tyre chart Load capacity per set of wheels in kg 270/95-R44 - 142 A8 2070 2710 3290 3610 3820 4190 4560 4930 5300 270/95-R48 - 144 A8 2860 3480 3810 4040 4430 4820 5210 5600 270/95-R48 - 144 A8 6580 8060 8400...
Maintenance Check the operating If your machine works with hydraulic or air brakes visible defects must be fixed immediately, and the brakes must be inspected by an brake authorised dealer or brake specialist at least once a year. Air brakes ...
Maintenance Checking the bearing play Check the bearing play of the wheel hubs • of the wheel hubs the first working day, • the first working week • then annually. Lift one wheel from the ground. Check that the wheel runs freely. ...
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Maintenance Adjusting the parking Handle brake Tighten the parking brake. Check that the spacer is not pulled askew. Set the cable length even until the spacer is straight. Adjusting the cable Spacer If the cable free play becomes too large, the brake lever can be Brake lever adjusted.
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Maintenance Maintenance of 1. Clean the stop plates for highest and lowest brake pressure and clean the deflection rod. the load- The pressure on these plates, such as hardened clay, alters the dependent air- deflection of the rod in such a way that the required brake pressure, no longer corresponds to the load (tank capacity).
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Maintenance 2. Adjust the play in the brake shoes. Wear and tear of the brake shoes can result in having to adjust the brake setting. Connect the machine to the tractor. Do not connect the air hoses. Check that the red (1) and black (2) buttons are pressed. ...
Maintenance Lubrication Never go underneath an elevated, unsecured load. Place the spray boom on proper supports and set the control box off when working under the spray boom. This ensures that they do not sag unnoticed. Electrical valves close automatically when the iXspray control box is switched off.
Maintenance Parallelogram All hinge pins of the lifting arms have 1 nipple. Grease a total of 8 nipples. Lubricate Lubricate Lift cylinders parallelogram Both hinge pins of the lifting cylinders have 1 nipple each. Grease a total of 4 nipples. Lubricate Parking support The parking support is provided with grease nipples.
Maintenance Steering cylinders Both steering cylinders of the stub axle has 1 nipple each on the pin joints. Swivel axle Lubricate Grease a total of 2 nipples. Lubricate annually: Brake levers The brake levers have 3 nipples per R/L drum. Lubricate ...
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Maintenance Boom functions inspection Daily inspection of: • Correct movement lifting parallelogram • Correct movement of the pendulum and slope correction • In and out folding of the spray boom • Correct locking in the transport setting See the instructions in the manual for your spray boom. Checking the Hydraulic oil is under high pressure Never try to stop a leak with your fingers.
Maintenance Replacement Hydraulic hoses Regularly inspect the hydraulic system (hoses, pipes, connections). intervals All hoses, piping and connecting points must be checked regularly, but at least once a year, by an expert for leakages or visible damage! The lifetime of a hose should be 6 years maximum (see the production date on the hoses).
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Maintenance Maintenance in/at Action plan Maintenance in/at the main tank should be done by personnel the main tank qualified to do so. 3 people should be present: • 1 repairman who does the maintenance • 1 supervisor who keeps track of the repairman and provides assistance in the event of problems •...
Maintenance Replacing Run the hydraulic control valves until all the cylinders are engaged. Take the pressure off the hydraulic system. Switch the tractor off and remove the key from the ignition and engage the parking brake of the tractor. ...
Page 162
Maintenance Checking pump capacity To maintain upper limit capacity the pump can only be used in combination with a pressure regulator or safety valve. It must be designed in such a manner that even when nozzles are switched off Pressure hose (the total pump quantity runs back into the tank) maximum pressure for the pump is not exceeded.
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Maintenance Spray pump yield diagrams The value read during inspection readings is always in relation to the PTO shaft RPM and counter pressure. Membrane pump P200 The relation between RPM and pump capacity is given in the diagram here. (200 l/min.) Measured capacity with 1 bar: 4,7 KW;...
Page 164
Maintenance Pressure gauge inspection Checking through pressure gauge connector The section block is fitted with 1 connection nipple for pressure regulation. The pressure gauge is used for monitoring the spraying pressure is connected here. This pressure gauge is connected at the front of the sprayer.
Maintenance Spray pump The sprayer is fitted with one or two membrane pumps with a total yield of 200, 250, 400 or 500 l/min. Inspecting the spray pump The oil level in the oil tank must be checked and topped as needed. oil level Check the oil level after the pump has run for a short period of time!
Maintenance Checking the pressure tank Membrane pumps with a pump capacity of 200, 250, 400 and 500 l/ min are fitted with a pressure tank for reducing pressure fluctuation in on the spray pump the spray system. Check the air pressure in the pressure tank regularly. Air pressure in the tank = spraying pressure ...
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Maintenance Replacing pump It is recommended that the membranes be replaced after every 400 production hours, but at the latest every 2 years. membranes Checking the membranes If a white oil and water mixture can be seen on the oil level meter or if such a mixture should be encountered in the oil filler opening (membrane break!) the membranes and the oil must immediately be replaced.
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Maintenance Replacing valves Drain the pump first! Place a trough under the pump first of all. Drain the oil (mixed with water?) from the pump. Unscrew the 4 bolts from the valve lids (10). Remove the valve lids (10). ...
Maintenance Diaphragm valve Never go underneath an elevated, unsecured load Place the spray boom on thorough supports and lock the valves on the lift cylinder(s) when working under the spray boom. This ensures that they do not sag unnoticed. Electric valves automatically close when the control box (iXspray) is NDICATION switched off.
Page 170
Maintenance Checking and It is recommended to use the finest filter as far as possible. cleaning the suction Check filter If the pump capacity is reduced and filling takes longer than usual, the suction filter could be dirty. Check regularly if the suction filter is dirty. Filter bowl It is easy to see from the outside if the filter bowl is dirty as it is transparent.
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Maintenance Cleaning pressure The pressure filter is fitted with a return pipe to the main tank. Depending on how far the red valve (e) are opened more or less liquid filter will flow back to the main tank. It is recommended to use the finest filter as far as possible.
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Spray charts Spray charts The pages that follow contain the nozzle charts for the most common Spray charts spray nozzles. Take note of the following points when using the spray charts: • The pressure as given in the charts can be measured directly at the spray nozzles.
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Spray charts Spray chart for LU and XR crack nozzles and anti-drift AD crack nozzles l/ha l/min 10,0 12,0 14,0 16,0 18,0 [bar] km/h km/h km/h km/h km/h km/h km/h km/h km/h 0,28 0,32 ...01 0,36 0,39 LU120º 0,42 0,45 0,48 0,51 0,42...
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Spray charts Spray chart for air injection compact nozzles IDK and AirMix and for Turbo TeeJet nozzle TT l/ha l/min 10,0 12,0 14,0 16,0 18,0 [bar] km/h km/h km/h km/h km/h km/h km/h km/h km/h 0,28 0,32 ...01 0,36 0,39 IDK120º...
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Spray charts Spray chart for air injection nozzles ID, IDN and AI l/ha l/min 10,0 12,0 14,0 16,0 18,0 [bar] km/h km/h km/h km/h km/h km/h km/h km/h km/h 0,39 0,42 ...01 0,45 0,48 ID120º 0,51 0,55 0,60 0,64 0,48 0,54 ...015 0,59...
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Spray charts (Continued) l/ha l/min 10,0 12,0 14,0 16,0 18,0 [bar] km/h km/h km/h km/h km/h km/h km/h km/h km/h 1,61 1,80 ...05 1,97 2,13 ID120º 2,28 AI110º 2,42 2,55 2,79 3,01 3,22 1,93 2,16 ...06 2,36 2,55 ID120º 2,73 2,90 3,05 3,34...
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Trouble shooting Troubleshooting Trouble shooting table Problem Possible cause Solution Clean the filter and the hose. Blocked suction filter or suction The pump does not Check in the suction filter for air pockets, hose. suck which could point to a leak in the suction The pump sucks air.
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Accessories General The following accessories for your machine are available to adapt it to Accessories your tractor and/or are working conditions. All of the responsibilities of the manufacturer lapse and the guarantee becomes null and void if non-genuine parts are used. Electro-hydraulic All spraying section and hydraulic functions are actuated quickly and accurately via the remote electrical control.
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Accessories IsoMatch Tellus GO control Compact and complete IsoMatch Go, as a handy and more compact variant of the double- screen version, offers complete ISO control with all functions. Besides the smaller dimension with the single screen, the number of USB connections and the absence of Wlan/Wifi constitutes the biggest difference.
Page 180
Accessories Driving speed signal for a Your drawn machine issues its own driving speed signal If you use the IsoMatch power cable set to equip your non-ISO tractor non-ISO tractor with the ISOBUS communication system, it will also be issued a driving speed signal from your trailed machine.
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Accessories Sprayer control software A user licence can be purchased via the IsoMatch shop which, after the expiry of the free test period, allows your machine to work with • Task controller • external control of the spray volume • start/stop spraying control on the headland from a GPS ...
Page 182
Accessories IsoMatch Global GPS The latest development in ISOBUS communication is an extension to the IsoMatch terminal for tractors which cannot give any own antenna locational information. The GPS antenna with DGPS accuracy enables satellite navigation for parcel-specific section regulation and parcel registration.
Page 183
Accessories Boom lighting and For a better view of the spray pattern in the dark, boom lighting sets are available. beacon The boom lighting set has two lights as standard, and depending on the boom width, can be extended to four lights. An extra beacon is also available.
Page 184
Accessories iXclean Pro With the iXclean Pro option, you can electrically connect the following taps: • Electric operation of the iXclean Pro Tap suction side (A) valves • Pressure side valve (B) • Tank cleaning valve (C) Most functions can be operated on the iXspray control box, in the tractor, and by using the iXclean Comfort box on the sprayer.
Page 185
Accessories Electronic tank level gauge The iXclean Comfort system comes with an electronic tank level gauge as standard. Electronic tank level gauge Electrically driven suction If the iXclean Comfort accessory is selected electric operation of the suction valve is available as an option. valve The electric suction valve is controlled from the iXclean Comfort and the spray computer.
Page 186
Accessories Tank filling hose A tank filling hose can be supplied to fill the tank. Tank filling hose with suction baske Hose support A hose holder can be mounted on the borders for hanging hoses. Hose support Floating suction In order to regulate the suction depth a floater is available that keeps the suction basket to the set depth.
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Accessories Adjustable shock absorbers Adjustable shock absorbers are available to set the damping of the balancing system optimally to your conditions. Cleaning the set externally Immediately after spraying you must clean your machine on the parcel in the most ecological recommended manner. Hose reel With the external cleaning set (optional) the spraying agent can be rinsed from your machine from the clean water tank.
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Accessories Cabinet A cabinet is available for additional storage space. Reflector Motor vehicles with limited speed (< 40 km/h), agricultural and forestry tractors and their trailers, as well as other vehicles, must be provided with a red reflector at the rear in the form of a truncated triangle. 8-spline shaft An 8-spline shaft coupling half is available for the Russian market.
Page 189
Falling into disuse When the lifespan of the machine has finished, its separate parts must Falling into disuse be properly disposed of. Keep local legislation in mind with this! Metal parts You must deliver all metal parts to a metal recycling company. Plastic parts All plastic parts can be disposed of as unwanted garbage.
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Liability Liability Without prejudice to the other stipulations of these General Conditions Liability and the stipulations of the act on product responsibility, the seller is only responsible for damage caused by culpable breach of contract and by unlawful actions in the framework of the regulations below: 1.
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Liability Complaints The following stipulations apply, along with national legislation: • The buyer must check the equipment, accessories and spare parts upon delivery for transport damage and completeness. Any possible shortcomings must be reported without delay. • The seller will only consider complaints if the buyer reports that in writing within fourteen days after delivery by the seller.
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Kverneland Group Nieuw-Vennep BV Hoofdweg 1278 NL-2153 LR Nieuw-Vennep The Netherlands declares fully under own responsibility that the product Ixtrack T3 agricultural sprayer with accessories in all models Type SP3 Valid from Series number XRTSP3000 complies with the following applicable EU legislations: Type plate and CE marking •...
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Overview of spraying agents* Overview of spraying agents* - 20 Date: Producer Authorisation Toxicity Product name number code Copy this original for daily use Record the details of the chemicals transported in the spray tank Attach the plastic file holder with the up-to-date list in a clearly visible place...
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Index Index Symbols Assembly instructions control box 8-spline shaft coupling half safety automatic connecting steering system steering system operation Accessories Swivel steering 8-spline shaft coupling half Axle variants Adjustable shock absorbers Axle with adjustable track width Boom lighting and beacon boomguide (spray height adjustment) Cable with 7-pin plugs for ISO 11786 Check valve...
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Grease swivel pin bearings Greasing coupling shaft(s) Guarantee Daily lubrication Description of machine Determine Determine and enter spray data Hand sprayer Dimensional drawing of Ixtrack T3 Hose support Disconnect Hydrant connection machine Hydraulic braking system Winter storage Hydraulic functions Driving speed...
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Index feed cable ISOBUS connection Machine ISOBUS tractor connection adjustment ISOMatch (adapter) cable set applications IsoMatch Eye Basic setting IsoMatch GPS antenna cleaning IsoMatch Grip connecting ISOMatch InLine coupling shaft IsoMatch MultiEye description IsoMatch power cable set for non-ISO tractors disconnect IsoMatch Tellus field adjustments...
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Index adjustment Setting check Steering cylinder Person track width authorisation setting air brakes clothing Setting the l/ha application rate personal protection Site registration responsibility Software safety GEOCONTROL pictograms, sprayer control Plot Spray safety Spray booms Preface Public road safety Spray charts Pump Spray computer draining...
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Index Tractor ECU driving speed signal driving speed signal plug Transport preparing the machine safety Troubleshooting Troubleshooting table Type plate Tyre chart User clothing Hearing damage injury obligations protection responsibility Variable application rate, externally driven control 87 Variable, externally driven application rate Warning stickers explanation place...
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