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GENERAL INFORMATION
Bullard ICE pumps transfer ambient air from a clean air
environment containing at least Grade D breathable air to
workers wearing Type C or CE continuous-flow supplied air
respirator hoods, helmets or tight-fitting half or full face
masks. Bullard ICE pumps MUST be located in an environ-
ment containing at least Grade D breathable air at all times.
These pumps do NOT create Grade D breathable air.
The ambient air is filtered through a medium efficiency inlet
air filter and an inline 90 micron outlet strainer before enter-
ing the respirator's air supply hose.
Bullard ICE pumps are oil-less and have reciprocating
pistons. They produce no carbon monoxide, oil vapors, oil
mist or moisture. They do not require expensive carbon
monoxide monitors, high temperature alarms or associated
equipment. No calibration is required.
TABLE OF CONTENTS
General Information .................................................... 1
Warnings ......................................................................... 2
Breathing Air Requirements ...................................... 3
Pump Performance and Electric Motor
Specifications ................................................................ 3
Assembling the ICE Pump
Operating the ICE Pump ................................................ 4
This Manual provides detailed instructions, warnings and other information for individuals using Bullard ICE Pump Series models.
ICE Pump
The chart below describes the number of respirators each
unit will supply and its maximum outlet pressure.
Pump Model No.
ICEPUMP11-
115 V - 60 HZ
ICEPUMP11-
230V-60HZ
* Not recommended for respirator systems requiring a minimum of
60 psig to operate.
Maintaining the ICE Pump ..........................................5-6
Replacement Parts .......................................................... 7
Maintenance Service Kits .............................................. 8
Kit Assembly Instructions ............................................... 9
Air Filter Replacement Schedule .................................11
Pump Warranty ............................................................ 12
www.bullard.com
User Manual
PUMP SPECIFICATION TABLE
Maximum Number of Respirators
Hood Style
Full or Half-
Mask
One
One
One
One
ICE Pump
Maximum
Air Pres-
sure*
Approx. 60
psig (4.0 bar)
Approx. 60
psig (4.0 bar)
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Summary of Contents for Bullard ICE Series
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Page 1: Table Of Contents
Specifications ..............3 Air Filter Replacement Schedule .........11 Assembling the ICE Pump Pump Warranty ............12 Operating the ICE Pump ..........4 This Manual provides detailed instructions, warnings and other information for individuals using Bullard ICE Pump Series models. www.bullard.com... -
Page 2: Warnings
5. DO NOT modify or alter this pump in any manner. Use only approved Bullard ICE pump components and replacement parts on the pump. -
Page 3: Breathing Air Requirements
3. Check to be sure that the inlet filters, pressure gauge and � WARNING outlet couplings are all assembled tightly to the pump so that no air can escape. PROPER MOTOR SELECTION AND WIRING (IN ACCORDANCE WITH LOCAL AND NATIONAL ELECTRIC CODES) IS THE RESPONSIBILITY OF THE USER. Figure 2 www.bullard.com... -
Page 4: Operating The Ice Pump
Figure 3 ment containing a continuous supply of at least Grade D breathable air, install Bullard’s 50 foot (15 m) Inlet Extension Hose Kit (Cat. No. V50IN) to the pump’s inlet ports. See the directions shipped with the Extension Hose Kit for assembly instructions. -
Page 5: Maintaining The Ice Pump
This heat is dissipated as it 2. If using an extension cord, Bullard recommends 20 amp, 3-wire, 10 travels through the respirator’s air supply hose until it reaches AWG grounded extension cord up to 100 feet. - Page 6 TIP: If ambient air temperatures are high, place the Bullard ICE Pump in the shade. Do not lay airline hoses directly on blacktop. Also, be sure respirator assembly is approved for use with ambient air pumps at pressures less than 60 psig.
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Page 7: Replacement Parts
ICESK11 *** Item not shown. Denotes parts included in the Service Kit. ▲ Parts listed are for stock models. For specific OEM models, please consult the factory. When corresponding or ordering parts, please give complete model and serial numbers. www.bullard.com... -
Page 8: Maintenance Service Kits
-Remove the cylinder and rings. Make sure all parts are clean before reassembling. DO NOT use any chlorinated solvents to ICE Pump Service Kit (Bullard p/n ICESK11) contains most or all of clean valves, or any liquids to flush units. THE STAINLESS STEEL the following: Head Gasket, Valves, Cylinder Gasket, Piston Ring, VALVES MAY BE CLEANED WITH WATER. -
Page 9: Kit Assembly Instructions
If rod assembly does hit the head, loosen cylinders and readjust. 11. Position manifold and tighten manifold nut 1/2 to 3/4 turns beyond hand tight. 12. Retorque head screws again after running for 10 minutes. Exploded view shown for reference only. www.bullard.com... - Page 10 www.bullard.com...
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Page 11: Air Filter Replacement Schedule
Last Filter Employee Pump Replace- Respon- Pump Replace- Respon- Operating ment sible Operating ment sible Hours Date (Initial) Hours Date (Initial) 1,000 1,000 1,500 1,500 2,000 2,000 2,500 2,500 3,000 3,000 3,500 3,500 4,000 4,000 4,500 4,500 5,000 5,000 www.bullard.com... -
Page 12: Pump Warranty
Please read carefully. Bullard warrants to the original purchaser that the ICE pump will Follow the steps outlined below to return goods to Bullard for repair be free of defects in material and workmanship under normal use or replacement under warranty or for paid repairs: and service for a period of one (1) year from the date of purchase.
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