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Ego Power+ LBX6000 Repair Manual Line

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REPAIR GUIDELINE
Blower _ LBX6000
Version: 1
Issue Date: 02/15/2019

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Summary of Contents for Ego Power+ LBX6000

  • Page 1 REPAIR GUIDELINE Blower _ LBX6000 Version: 1 Issue Date: 02/15/2019...

  • Page 2: Table Of Contents

    Table of Contents LBX6000 Blower Contents Page Troubleshooting Tool list Measure the PCBA, Motor and Internal Wire Assembly 5-14 How to Replace the Ducted Set and PCBA 15-28 How to assemble the blower 29-40...

  • Page 3: Troubleshooting

    Troubleshooting LBX6000 Blower Problem Possible Cause Fault Position Test & Solution PCBA is damaged. PCBA in Handle Replace PCBA in the handle. Measure the resistance between any two of the three cables in the motor Fail to start Motor in Ducted and ducted assembly by using a Motor is damaged.

  • Page 4: Tool List

    Tool List For Repair LBX6000 Blower Tool List SPEC Remark Magnetic bits Utility knife To remove the label Heat gun Heat -shrinkable sleeves Φ7 mm Scissors To remove the shrinkable sleeve Multimeter Capacitor discharging fixture...

  • Page 5: Measure The Pcba, Motor And Internal Wire Assembly

    Part 1: Measure the PCBA, Motor and Internal Wire Assembly...
  • Page 6 Measure the PCBA, Motor and Internal Wire Assembly LBX6000 Blower 1. Following the instructions for “How to Replace the Ducted Set and PCBA” to Separate the PCBA from the blower. PCBA Measurement...
  • Page 7 Measure the PCBA, Motor and Internal Wire Assembly LBX6000 Blower 2. Find the capacitor in the PCBA and set the multimeter function to “Diode measuring”. Contact the red pen pin to the negative electric contact (the joint that connects to black wire).
  • Page 8 Measure the PCBA, Motor and Internal Wire Assembly LBX6000 Blower 4. Set the multimeter function to “Diode measuring”. 5. Connect the black pen pin and red pen pin to the both side of the fuse. Notice: If the voltage is not exceed 0.05V, means a good fuse, go to the next testing step;...
  • Page 9 Measure the PCBA, Motor and Internal Wire Assembly LBX6000 Blower Red pen 6. Contact the black pen pin to the contact (connect to the red line) of the Black connector yellow connector and red pen pin to the three contacts of the black connector (connect to the motor).
  • Page 10 Measure the PCBA, Motor and Internal Wire Assembly LBX6000 Blower 7. Contact the red pen pin to the contact with black wire of the yellow connector (connect to the internal wire assembly) and the black pen pin to the three contactors of the black connector (connect to the motor).
  • Page 11 Measure the PCBA, Motor and Internal Wire Assembly LBX6000 Blower 1. Following the instructions for “How to Replace the Ducted Set and PCBA” to disconnect the connector (Connect the motor with PCBA). Motor Measurement...
  • Page 12 Measure the PCBA, Motor and Internal Wire Assembly LBX6000 Blower 2. Set the multimeter function to “Resistance measuring”. 3. Measure the resistance between any of the two contactors. Notice: If the resistance is not infinite, means a good motor. Otherwise, replace the damaged motor.
  • Page 13 Measure the PCBA, Motor and Internal Wire Assembly LBX6000 Blower 1. There is 6 contactors in the socket. Contact the black pen pin to the 6 contactors and the red pen pin to their corresponding contactors of the two connectors.
  • Page 14 Measure the PCBA, Motor and Internal Wire Assembly LBX6000 Blower 2. Set the multimeter function to “Resistance measuring”. 3. If the resistance is infinite, the internal wire assembly is damaged and replace with a new one. Internal Wire Assembly Measurement...
  • Page 15 Part 2: How to Replace the Ducted Set and PCBA...

  • Page 16: How To Replace The Ducted Set And Pcba

    How to Replace the Ducted Set and PCBA LBX6000 Blower 1. Remove the 7 screws to separate the left handle set from the blower.
  • Page 17 How to Replace the Ducted Set and PCBA LBX6000 Blower 2. Remove the parts list below and if any part is damaged, replace it. Lock button Boost button Connect lever Switch cover Trigger Light guide Washer pole Spring Screw Description Part Number QTY.
  • Page 18 How to Replace the Ducted Set and PCBA LBX6000 Blower 3. Remove the anti-static bar and separate right handle set from the blower. Screw Anti-static bar Handle set Description Part Number QTY. Description Part Number QTY. Screw 5610021004 Handle Set...
  • Page 19 How to Replace the Ducted Set and PCBA LBX6000 Blower 4. Remove the four circular rubber gaskets. Rubber gasket Description Part Number QTY. Circular Rubber 5650519001 Gasket...
  • Page 20 How to Replace the Ducted Set and PCBA LBX6000 Blower 5. Remove the lower housing by loosening the 6 screws. Lower housing Description Part Number QTY. 3322284001 Lower Housing...
  • Page 21 How to Replace the Ducted Set and PCBA LBX6000 Blower 6. Remove the 8 tapping screws and separate the housing set. Description Part Number QTY. Description Part Number QTY. Tapping Screw 5620479001 Housing Set 2825868001...
  • Page 22 How to Replace the Ducted Set and PCBA LBX6000 Blower 7. Disassemble the housing set and remove the 2 rubber gaskets. Housing set Rubber gasket Description Part Number QTY. Rubber gasket 5650604001...
  • Page 23 How to Replace the Ducted Set and PCBA LBX6000 Blower 8. Remove the 5 heat-shrinkable tube and disconnect the 5 connectors.
  • Page 24 How to Replace the Ducted Set and PCBA LBX6000 Blower 9. Take out the main PCBA, switch PCBA, LED PCBA and internal wire assembly from the blower. If any part is broken, replace with a new one. LED PCBA Main PCBA...
  • Page 25 How to Replace the Ducted Set and PCBA LBX6000 Blower 10. Remove the four screws to disassemble the ducted set from the blower (Two screws on the back). If the motor or the fan is damaged, replace the ducted set.
  • Page 26 How to Replace the Ducted Set and PCBA LBX6000 Blower Description Part Number QTY. Switch PCBA 2830326001 LED PCBA 2830325001 Internal Wire Assembly 4860518001 Main PCBA 2830304001 Screw 5620479001 Ducted Set 2825874001 Fan Baffle 2825905001 Air Collector 3128926001 Screw 5620479001...
  • Page 27 How to Replace the Ducted Set and PCBA LBX6000 Blower 11. Remove the four screws to separate the fan baffle from air collector. Air collector Fan baffle...
  • Page 28 How to Replace the Ducted Set and PCBA LBX6000 Blower 12. If the backboard ASSY is damaged, replace with a new one. Backboard ASSY #2 Backboard ASSY #1 Backboard ASSY #3...

  • Page 29: How To Assemble The Blower

    Part 1: How to Assemble the Blower...
  • Page 30 How to Assemble the Blower LBX6000 Blower According the pictures in this chapter to assemble the blower.
  • Page 31 How to Assemble the Blower LBX6000 Blower...
  • Page 32 How to Assemble the Blower LBX6000 Blower Capacitor Plate Notice: Before connect the 5 connectors, don’t forget to add the 5 heat-shrinkable tube and using the fixed capacitor plate with glue.
  • Page 33 How to Assemble the Blower LBX6000 Blower Rubber gasket...
  • Page 34 How to Assemble the Blower LBX6000 Blower...
  • Page 35 How to Assemble the Blower LBX6000 Blower Rubber gasket...
  • Page 36 How to Assemble the Blower LBX6000 Blower...
  • Page 37 How to Assemble the Blower LBX6000 Blower Washer...
  • Page 38 How to Assemble the Blower LBX6000 Blower...
  • Page 39 How to Assemble the Blower LBX6000 Blower...
  • Page 40 How to Assemble the Blower LBX6000 Blower THE END Upon continuous product improvement, please using the latest SBOM & Parts list to order spare parts if necessary.

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