unicraft WK Series Operating Instructions Manual

Workshop crane

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Operating Instructions
Workshop crane
WK 1002 LP
WK 2003
WK 2002 LP
WK 2003

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Summary of Contents for unicraft WK Series

  • Page 1 Operating Instructions Workshop crane WK 1002 LP WK 2003 WK 2002 LP WK 2003...
  • Page 2: Table Of Contents

    4 Technical Data ............7 Fax: 0049 (0) 951 - 96555-55 4.1 Type plate ............7 5 Transport, packaging, storage.......7 E-Mail: info@unicraft.de 5.1 Transport ............7 Internet: www.unicraft.de 5.2 Packaging ............8 5.3 Storage ............... 8 6 Description of device ..........8 7 Assembly ..............9...
  • Page 3: Introduction

    Introduction Introduction 1.3 Limitation of liability All information and notes in these operating instructions You have made a good choice by purchasing the UNI- were summarised while taking applicable standards and CRAFT Workshop Crane. rules, the state-of-the-art technology and our long-term knowledge and experiences into consideration.
  • Page 4: Obligations Of The Operating Company

    Safety Obligations of the operating company If the workshop crane is used in the commercial sector, the operator of the workshop crane is subject to the legal DANGER! obligations for occupational safety. Therefore, the safety This combination of symbol and signal words indi- instructions in this operating manual as well as the cates an imminently dangerous situation which may safety, accident prevention and environmental protection...
  • Page 5: Requirements To Staff

    Safety 2.3 Requirements to staff 2.4 Personal protective equipment The personal protective equipment serves to protect per- Qualifications sons against impairments of safety and health while wor- king. The staff member has to wear personal protective The different tasks described in this manual represent equipment while performing different tasks on and with different requirements for the qualifications of the per- the machine which are indicated in the individual para-...
  • Page 6: Safety Information For Operating Personnel

    Intended Use 2.6 Safety information for operating personnel The safety labels must not be removed. Damaged, mis- sing or unrecognizable safety labelss can lead to mal- No operational mode which could compromise the safety functions, personal injury and property damage. They of den Werkstatt-Kran may be undertaken.
  • Page 7: Residual Risks

    Technical Data 3.2 Residual risks 4.1 Type plate Even if all safety regulations are observed, residual risks remain when operating the workshop crane as described below. All persons working with the workshop crane must be aware of these residual risks and follow the instructions that prevent these residual risks from leading to acci- dents or damage: - During operation there is a risk of crushing the up-...
  • Page 8: Packaging

    Description of device Description of device General risks during internal transport CAUTION: DANGER OF TIPPING! The device may be lifted unsecured by a maximum of 2cm. Employees must be outside the danger zone, the reach of loads. Warn employees and, if necessary, advise employees of the hazard.
  • Page 9: Assembly

    Assembly 7.1 WK 2003 1 Crane arm support beam 2 Crane arm boom Step 1: Mount the wheels on the base of the unit. 3 Load hook Step 2: Screw the main beam to the unit base. 4 Hydraulic cylinder Step 3: Bolt the auxiliary beams to the implement base 5 Auxiliary beam and to the main beam.
  • Page 10 Assembly Step 1 Step 2 Step 4 Step 3 Fig. 5: Assembly WK 2003 WK-Series | Version 1.01...
  • Page 11 Assembly Step 5 Step 6 Disengagement Step 7 Step 8 Fig. 6: Assembly WK 2003 WK-Series | Version 1.01...
  • Page 12: Wk 1002 Lp

    Assembly 7.2 WK 1002 LP Step 1 Step 2 Step 3 Step 4 Step 6 Step 5 Fig. 7: Assembly WK 1002 LP Steps 1-6 WK-Series | Version 1.01...
  • Page 13 Assembly Step 8 Step 7 Fig. 8: Assembly WK 1002 LP Steps 7 and 8 Step 1: Fit the wheels, the auxiliary beams (5) and the adjustment screws (10) to the base (8). Step 2: Fix the trolley supports (7) to the base (8). Step 3: Screw the transport handle (9) to the main carrier (3).
  • Page 14: Wk 2002 Lp

    Assembly 7.3 WK 2002 LP Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Fig. 9: Assembly WK 2002 LP Steps 1-6 WK-Series | Version 1.01...
  • Page 15: Before Commissioning

    Before commissioning Step 7 Step 8 Step 9 Fig. 10: Assembly WK 2002 LP Steps 7-9 Before commissioning Step 1: Mount the wheels on the unit base (8). Step 2: Mount the chassis supports (7) to the base (8) with the bolts M18x110. All work for commissioning the workshop crane may only Step 3: Fix the adjusting screws (10) to the base (8).
  • Page 16: Operation

    Operation Operation Wear head protection! DANGER! Danger to life due to falling of the Use protective gloves! load! Falling loads can cause serious injury or death. - Avoid overload. Check that the load never exceeds the maximum load indicated on the nameplate. Wear safety boots! - Never step under suspended loads, stay there or work under suspended loads.
  • Page 17: Move The Load

    Care, maintenance and repair 10 Care, maintenance and repair NOTE! 10.1 Pflege durch Reinigung The load capacity of the crane always depends on the set arm length. The listed locking positions pro- Der Werkstattkran ist stets in einem sauberen Zustand vide information about the load-bearing capacity as a function of the crane's arm length.
  • Page 18: Testing The Workshop Crane

    Testing the Workshop Crane Inspect the oil level Wear measurement and renewal of the load hook Step 1: Open the oil filler plug and check the oil level. The oil should reach down to the lower edge of the oil filler neck when the lifting cylinder is com- pletely lowered.
  • Page 19: Inspection And Maintenance Plan

    Inspection and maintenance plan 12 Inspection and maintenance plan 13 Disposal, recycling of used devices Please take care in your own interest and in the interest Time inter- Description of the environment that all component parts of the ma- chine are only disposed of in the intended and permitted way.
  • Page 20: Spare Parts

    Spare parts 14 Spare parts Example The load chain for the workshop crane WK 2003 bestellt werden. must be ordered. The load chain has the num- DANGER! ber 37 in the spare parts drawing. Danger of injury by the use of wrong spare parts! By ordering spare parts, send a copy of the spare parts Dangers may result for the user and damages as well...
  • Page 21: Spare Parts Drawings

    Spare parts 14.2 Spare parts drawings In case of service, the following drawings shall help to identify the necessary spare parts. If necessary, send a copy of the parts drawing with the marked components to your authorised dealer. Spare parts drawing WK 2003 Fig.
  • Page 22 Spare parts Spare parts drawing WK 1002 LP Fig. 13: Spare parts drawing WK 1002 LP WK-Series | Version 1.01...
  • Page 23 Spare parts Spare parts drawing WK 2002 LP Fig. 14: Spare parts drawing WK 2002 LP WK-Series | Version 1.01...
  • Page 24: Ec-Declaration Of Conformity

    According to machine directive 2006/42/EC Annex II 1.A Manufacturer/distributing company: Stürmer Maschinen GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt herewith declares that the following product Product group: Unicraft® Werkstatttechnik Designation of the machine: WK 2003 WK 1002 LP WK 2002 LP Item number: 6201420...
  • Page 25: Wartungsplan

    Wartungsplan 16 Wartungsplan Maintenance Plan monthly 3 Months Requi- yearly yearly rement Date Operating Employees Signature hours WK-Series | Version 1.01...
  • Page 26 www.unicraft.de...

This manual is also suitable for:

Wk 1002 lpWk 2003Wk 2002 lp620142162014226201423

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