Cal-Royal CRP PV010 Installation Instructions

Installation Instructions
3/4" Intermediate Pivot
Door leaf
Frame
leaf
Left hand
installation
Pivot
cap
1.
Prepare and mortise hinge stile of door and hinge side jamb to receive pivot set. Determine pivot
location using dimensions on reverse side. The pivots are handed and must match hand of door.
To determine hand of door and proper pivot position, see diagrams above. Install top and bottom
pivot sets before installing intermediate pivot.
2. Locate, drill, and tap M6x20 mounting holes for metal door or metal frame. Locate and drill
pilot holes for ST5.5x38 wood screws for wood door or wood frame. Then hang door.
3. Install pivot leafs with screws provided.
Open door about 90°.
4. The door weight should be balanced between bottom and intermediate pivots. Refer to diagram
above. To adjust intermediate pivot:
A. Use Allen wrench to remove pivot cap from frame leaf.
B. Insert Allen wrench into pivot pin height adjuster.
C. Turn clockwise until pivot pin makes contact with steel ball inside door leaf.
D. Adjust carefully to balance the weight of the door.
5. Re-install pivot cap.
!
Improper pivot set installation can lead to personal injury or property damage. Follow
all instructions carefully.
PV010
Right hand
installation shown;
left hand opposite
Right hand
Pivot pin height
installation
adjuster
CAUTION
!
It is very important for installer to verify that center line of top pivot point lines up
with center line of top and bottom pivot points before final installation. Both
door and frame pivot leafs located from face of door. Intermediate pivot
should be evenly spaced between top and bottom pivots. Heel edge of
door must be beveled 1/8" (3mm) in 2" (51mm).
Frame Leaf
Reference line
9/16"
14 mm
Face of door
7/16"
11 mm
C L
3/4"
19 mm
5/16"
8 mm
Right hand installation shown;
left hand opposite
NOTE
Door Leaf
1-1/16"
27 mm
C L
3/8"
10 mm
3/4"
19 mm
5/16"
Face
8 mm
of door
CAL-ROYAL PRODUCTS, INC.
6605 Flotilla St. City of Commerce, CA 90040 | (800) 876-9258 | www.cal-royal.com