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Cal-Royal 8600 Operation & Installation Manual

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CAL-ROYAL PRODUCTS Inc.
AUTOMATIC LOW ENERGY SWING DOOR OPERATOR
Operations & Installation Manual
These original installation instructions detailed within are solely for
These original installation instructions detailed within are solely for
professional Installers and not intended to be handed over to the end user.
professional Installers and not intended to be handed over to the end user.
Ver. October 31, 2020
CAL-ROYAL PRODUCTS Inc.
6605 Flotilla Street, City of Commerce, CA 90040 USA
Tel.# (323) 888-6601, FAX# (323) 888-6699
WEB SITE: CAL-ROYAL.COM
Email: sales@cal-royal.com

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Summary of Contents for Cal-Royal 8600

  • Page 1 CAL-ROYAL PRODUCTS Inc. AUTOMATIC LOW ENERGY SWING DOOR OPERATOR Operations & Installation Manual These original installation instructions detailed within are solely for These original installation instructions detailed within are solely for professional Installers and not intended to be handed over to the end user.
  • Page 2 WARRANTY 24 MONTHS FROM SHIPMENT - WARRANTY VOID IF REPAIR IS ATTEMPTED TO MOTOR GEAR OR CONTROL ASSEMBLY CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 2 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 3 HANDING OF OPERATOR 11.0 SAFETY SIGNAGE + DECALS TROUBLE SHOOTING 12.0 13.0 DAILY SAFETY CHECK LIST 14.0 ADDITIONAL INFO CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 3 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 4 Operator is inst alled in accordance with local building codes, applicable laws and ANSI 156.19 standards governing this product. manual CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 4 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 5 19.0 Closing Force optional motor close UL 325 Listed by ETL #5012330 20.0 Product Standards ANSI 156.19 Compliant CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 5 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 6 Screw end cover SEC-8600 Blank end cover BEC-8600 End cover plate Left ECPL-8600 End cover bracket Left ECBL-8600 Fixing Bolt FB-8600 Control Unit 8600 CU-8600 MH-8600 8600 Housing Motor M-8600 Motor gear box mount bracket MGBMB-8600 Gear Box GB-8600 Spindle...
  • Page 7 CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 7 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 8 • Typically, doors are hung on 4 ½” butt hinges or 3/4” (19mm) offset pivots. fastener need to CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 8 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 9 8600 Series Installation Instruction Operator Battery Back-up Connection CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 9 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 10 • If the operator label is facing 'up' to the ceiling, the handing is Right Hand Push/Pull. 5.5 PULL Arm CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 10 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 11 Note: Can be installed without removal of motor/gear box and control board if preferred. CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 11 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 12 Holes can b e made anywhere i n header to secure. A ll holes MUST be drilled into substantial support (studs, blocks, framing, etc.). CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 12 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 13 The motor/gearbox needs to be installed so that the center of the spindle is 5 ¼" ( 133mm) from the end plate. 5-1/4 (133mm) CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 13 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 14 Without arm fitted, set 3-position switch to Hold Open (II. The drive shaft w ith turn fully until hitting the in-built fixed doorstop, so charging the spring. Step 2. With door closed below at CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 14 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 15 Step 5. Press Test/Learn button to begin the learning cycle. See Learning Door Cycle. CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 15 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 16 Turn 3-position switch to automatic (I). Press Test/Learn button to begin the learning cycle. See Learning Door Cycle. CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 16 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 17 8600 Series Installation Instruction THIS PAGE LEFT INTENTIONALY BLANK CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 17 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 18 Note: The built-in mechanical doorstop should only act as a limiting device should the door be pushed past it's pre-set electroncally selected open position CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 18 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 19 The timer starts when the door starts to activate ∞ ∞ Use the “UP” and “DOWN” buttons to select the desired “Opening” time CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 19 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 20 Open to when the Push & Go feature is enabled Use the “UP” and “DOWN” buttons to select the desired Opening time ∞ CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 20 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 21 To reset the control to the original settings, push the “UP” button, then push “ENTER” button to confirm ∞ You will need to reprogram all features and settings of the control unit CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 21 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 22 Force setting ∞ lowest needed to ensure positive Latching in these conditions. ∞ Check this setting is correctly adjusted CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 22 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 23 The month and year of the Control manufacturing date will be displayed LEAVE THE BALANCE OF THIS PAGE BLANK FOR FUTURE USE CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 23 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 24 PUSH & GO ACTIVE TIME 1sec = minimum 30 steps Time door is pushed open before activation 30sec = maximum CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 24 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 25 1 = minimum POWER SHUT FORCE 1-5 steps 5 = maximum SOFTWARE VERSION X.XX Mfg. Date = Month and Year CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 25 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 26 Connected to activation switch such as motion sensor or push plate. Only active after Act1 is triggered. Or when the door is closing and before reaching the latch position. CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 26 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 27 8600 Series Installation Instruction 9.4 Safety 1 CAL-ROYAL 9.4 Safety2 CAL-ROYAL CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 27 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 28 8600 Series Installation Instruction CAL-ROYAL 9.7. Security Access Control CAL-ROYAL 9.8. Electromagnetic Lock CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 28 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 29 8600 Series Installation Instruction THIS PAGE LEFT INTENTIONALY BLANK CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 29 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 30 . Remove d rive shaft (spindle) f rom motor gear box assembly (See changing position of drive shaft) Mechanical Stop Re-attach drive shaft (spindle) to opposite side of motor gearbox assembly CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 30 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 31 Step 6. Replace control and socket screws Replace control & socket screws CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 31 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 32 Step 8. Insert spline shaft on the operator (depended on push or pull application and spindle rotation) CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 32 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 33 8600 Series Installation Instruction THIS PAGE LEFT INTENTIONALY BLANK CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 33 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 34 8600 Series Installation Instruction Section # 11 CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 34 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 35 8600 Series Installation Instruction Section # 2 CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 35 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 36 8600 Series Installation Instruction (Output) +24VDC (1200Ma Max) (Output) +12VDC (600Ma Max) CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 36 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 37 J7.2 (Output) +5V DC J7.3 (Output) SCK J7.4 (Input) PDI J7.5 (Input / (Output) RST J7.6 COM (Ground) CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 37 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 38 • • • ** always follow the safety sensor device manufacturer's detailed installation, commissioning and testing instructions ** CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 38 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 39 4” for special reveals is allowed - for all others consult factory. and doorstop position, to increase the tension spring consult factory. CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 39 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...
  • Page 40 8600 Series Installation Instruction THIS PAGE LEFT INTENTIONALY BLANK CAL-ROYAL PRODUCTS, INC. 6605 Flotilla St. Commerce CA 90040 Tel: (323) 888-6601; Fax: (323) 888-6699 40 of 40 Email: sales@cal-royal.com; Website: www.calroyal.com...