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Fully Framed Accessory KD
Assembly Instructions
Fasteners & Tools Needed
8676- Steel mandrel aluminum rivet
8709-Screw
8619- Steel rivet
8702 machine screw
8617- coat rod hook
8671–Aluminum Rivet for number plate
8721- Plastic drawer glide screw
6FFCBBOLT-
8624 lag bolt
You will need these tools to assemble the accessories
into locker. Rivet gun, drill with #3 Philips bit, (note
multiple bit lengths may be required short and long to
be able to reach installation locations.) flat blade and
Philips head screwdrivers, stepladder, tape Measure,
awl, safety glasses, gloves, rubber mallet.
www.pencoproducts.com
Page 1 of 44
Table of Contents
Step 1.........................Channel Base Installation
Step 2.. .................................Shelf Installation
Step 3..........................Security Box Installation
Step 4.................................L Shelf Installation
Step 5.....................Center Partition Installation
Step 6............................ Side shelf Installation
Step 7....................Inner Compartment Installation
Step 8............................Footlocker Installation
Step 9.............................Metal Seat Installation
Step10......................Wooden Bench Installation
Step 11.....................Document Sleeve Installation
Step 12.............................Cell Tray Installation
Step 13...................................Feet Installation
Step 14............................6" Drawer Installation
Step 15.........12" Side by Side Drawer Installation
Step 16............................Coat Rod Installation
Step 17 ..............Garment Separator Installation
Step 18.............Front Cover Channel Installation
Step 19 .................................Door Installation
PENCO PRODUCTS, INC
|
800-562-1000
|
Fax: 800-248-1555
1820 Stonehenge Drive, Greenville, NC 27858
|
general@pencoproducts.com
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Summary of Contents for PENCO STADIUM FULLY FRAMED LOCKER 054
- Page 1 Philips head screwdrivers, stepladder, tape Measure, awl, safety glasses, gloves, rubber mallet. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 2 Page 2 of 44 Assembly Instructions Channel Base Installation Step-1A- Install channel base by aligning it in the proper location and adding four bolts (6FFCBBOLT) one in each corner. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 3 Note mounting rails hole position is approximately 13.5 inches from the outside top. The shelf will sit at approximately 13 inches down from the outside top. 8709 screw PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
- Page 4 Number plate holes should be facing locker opening. Note- Do not rivet shelf to the support rails until after security box installation, as the same holes are used. 8676 rivet PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
- Page 5 Attach to the frame using two 8676 rivets as shown. The side is on the inside of the frame. Note- This is done inside the locker on the shelf. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 6 Page 6 of 44 Assembly Instructions Step-3D Position door/frame and side to proper location and install 8676 rivet into bottom slot of side and into vertical frame. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
- Page 7 The locker side is on the inside of the frame. Note-If installing an L shelf do not rivet holes on the second security box side though the shelf, as the L shelf shares those holes. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 8 Fully Framed Accessory KD Page 8 of 44 Assembly Instructions PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 9 Assembly Instructions Step-3G Anchor door and frame to shelf using two Step-3H- (Optional) Place 8676 rivet into the first 8676 rivets as shown. side as shown. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 10 8676 rivets to height (12 inches down from shelf) using one 8709 hold in proper location. screw into each vertical upright. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
- Page 11 Fully Framed Accessory KD Page 11 of 44 Assembly Instructions Repeat this process again for additional shelves. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 12 If side shelves are used the center partition needs to be in the correct orientation for installation. Flat side of center partition goes with side shelves. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
- Page 13 If a lower shelf is used, install with rivets or nut and bolt. If no lower shelf is used then install with self-tapping screws. (There are no guide holes on locker bottoms.) PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 14 Step-6A Install side shelf support rail at the proper proper location. height location using one screw into each vertical upright. Holes on center partition are at 6” intervals. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
- Page 15 Step-7A Place door guide in the inner compartment door at the top and bottom. Hold it in place at the bottom until the door is located in the correct position on the L or half shelf. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 16 Step-7B Insert the 8676 rivets into the door guides in Step-7C Install doorknob with 8702 machine screw the top and bottom locking the door in place. on the backside of the door. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 17 8632 bolt and 7672 front in the provided holes and install nuts 8672 on nuts to hold it in place as shown. each bolt. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
- Page 18 Fully Framed Accessory KD Page 18 of 44 Assembly Instructions PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 19 Rail height for footlocker is 13.9 inches from the outside bottom corner to the top of the rail. Two mounting rails required one on each side. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 20 8709 screws. Step-8C- Insert two 8676 rivets through support rails and into front panel as shown. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
- Page 21 Fully Framed Accessory KD Page 21 of 44 Assembly Instructions Step-8D- Next install the seat assembly using four rivets into the horizontal rails at the proper locations. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
- Page 22 Fully Framed Accessory KD Page 22 of 44 Assembly Instructions Step-8E- Now install the rubber bumpers on the seat and at proper height on the vertical posts. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
- Page 23 Page 23 of 44 Assembly Instructions Step-8F- Now install the side channels using 8676 rivets on to the support rails as shown. Go to Step-18 for front cover channel installation. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
- Page 24 If you have channel base rail height needs adjustment according to the channel base height. Step-9B- Rivet seat to mounting rails in each corner as shown. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
- Page 25 Fully Framed Accessory KD Page 25 of 44 Assembly Instructions PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 26 One in each corner on the wooden bench through the support rails. Predrill those marked holes. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
- Page 27 Assembly Instructions Document Sleeve Installation Step-11A- Install document sleeve by aligning in desired location and orientation and install with four rivets or nut and bolt as shown. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
- Page 28 Page 28 of 44 Assembly Instructions Cell Tray Installation 12A- Install cell tray by placing in desired position and rivet or nut and bolt as shown. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 29 Step-13A Install feet into threaded corners as shown. Position locker and make level by turning in or out each foot. Once level then tighten nut against locker bottom to hold in place. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 30 8721 screws in each rail. Step-14 Install shelf at desired location for first drawer. (See shelf installation) 6A install mounting rails for drawer using the 8709 screws provided. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 31 The back hole should line up with the mounting rail back hole as shown. Step-14E Install mounting rails for next drawer using the 8709 screws provided. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 32 Assembly Instructions Step-14F Install drawer guide rails using two rivets attached to mounting rails. Note plastic glides are attached prior to riveting drawer rails (see step 16B). PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
- Page 33 Fully Framed Accessory KD Page 33 of 44 Assembly Instructions Step-14G Insert drawer onto the glide rails. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 34 Next insert drawer onto the glide rails. Step-15C Install divider using rivets and screws. (Note it is critical to get this in the correct location for proper fit of side-by-side drawers.) PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 35 Then attach using two 8721 screws in each rail. Step-15D Install mounting rail for drawer using the 8709 screws provided. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
- Page 36 Step-15G Install guide rail to divider using rivets. attached to mounting rail and divider. Note plastic glides are attached prior to riveting drawer rails (see step 17E). Step-15F Insert drawer onto the glide rails. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
- Page 37 Step-15H Install divider using rivets. (Note it is Step-15I Install mounting rail for drawer using the critical to get this in the correct location for proper fit 8709 screws provided of side-by-side drawers.) PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
- Page 38 Step-15J Install drawer guide rails using two rivets Step-15K Insert drawer onto the glide rails. attached to mounting rail and divider. Note plastic glides are attached prior to riveting drawer rails (see step 17E). PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
- Page 39 If a center partition or L shaped half shelf is used, install them prior to coat rod installation if the coat rods are full width. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 40 Garment Separator Installation Step-17A Install garment separator with six nuts and bolts as shown. Four nuts and bolts are required for half width garment separators. Half width installation PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
- Page 41 Fully Framed Accessory KD Page 41 of 44 Assembly Instructions PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 42 Page 42 of 44 Assembly Instructions Step-18A- Front cover channel installation. Place front cover channel in the correct position and then attach using two 8709 screws. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 43 Align doors at the top with the hinge cutout just under the screw that holds the locker top. If you have a single door install rivets on right side using process below. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555 general@pencoproducts.com...
- Page 44 Step-19B Install number plate using 8671 rivets as shown. Door assembly is now complete. Anchor lockers to the floor and wall so they are plumb and level before use to ensure proper function. PENCO PRODUCTS, INC 1820 Stonehenge Drive, Greenville, NC 27858 www.pencoproducts.com 800-562-1000 Fax: 800-248-1555...
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