Table Of Contents - Generac Power Systems 7.5 kW PowerPact Owner's Manual

60 hz air-cooled generators

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Installation manuallines (52 pages)

Owner's manual (96 pages)

Table Of Contents

Table of Contents

Section 1: Safety Information

Introduction ..................................................................1

Read This Manual Thoroughly ....................................1

Safety Rules .................................................................1

How to Obtain Service .................................................1

General Hazards ...........................................................2

Exhaust Hazards ..........................................................3

Electrical Hazards ........................................................3

Fire Hazards .................................................................3

Explosion Hazards .......................................................4

Battery Hazards ............................................................4

Section 2: General Information

Generator Features and Components ........................7

Specifications ...............................................................8

Generator ....................................................................8

Engine .........................................................................8

Data Decals ...................................................................9

Protection Systems ...................................................10

Emissions ...................................................................10

Fuel Requirements .....................................................10

Battery Requirements ................................................10

Battery Charger ..........................................................10

Engine Oil Requirements ..........................................10

Replacement Parts .....................................................11

Accessories ................................................................11

Section 3: Operation

Site Prep Verification .................................................13

Controller Lid .............................................................13

Main Line Circuit Breaker

(Generator Disconnect) .............................................13

Control Panel ..............................................................14

Using the AUTO/OFF/MANUAL Interface .................14

Using the LED Interface ............................................14

Operating Modes ........................................................15

Alarm Response Procedures ....................................15

Clearing an Alarm/Warning Condition .......................15

Setting the Exercise Timer ........................................15

Battery Charger ..........................................................16

Manual Transfer Operation .......................................16

Transfer to Generator Power Source ........................16

Transfer Back to Utility Power Source .......................16

Owner's Manual for 7.5 kW PowerPact™

Automatic Transfer Operation ..................................16

Automatic Sequence of Operation ...........................16

Utility Failure ..............................................................16

Cranking .................................................................... 17

Cold Smart Start ........................................................ 17

Load Transfer ............................................................17

Shutting Generator Down While Under Load

or During a Utility Outage .........................................17

Generator Emergency Shutdown Switch ................ 17

Section 4: Maintenance

Maintenance ............................................................... 19

Performing Scheduled Maintenance ........................19

Clearing a Maintenance Due Condition ...................19

Service Schedule .......................................................20

Maintenance Log ........................................................ 21

Checking Engine Oil Level ........................................22

Engine Oil Recommendations ................................... 22

Changing the Oil ........................................................ 23

Changing the Engine Air Cleaner .............................23

Spark Plug ..................................................................23

Valve Clearance Adjustment ..................................... 24

Inspecting Valve Clearance .......................................24

Adjusting Valve Clearance ........................................24

Battery Maintenance ..................................................25

Attention After Submersion ......................................25

Corrosion Protection ................................................. 25

Remove From, and Return To Service Procedure ..26

Remove From Service ...............................................26

Return to Service .......................................................26

Section 5: Troubleshooting

Generator Troubleshooting ......................................27

Quick Reference Guide .............................................29

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Table of Contents

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Table Of Contents - Generac Power Systems 7.5 kW PowerPact Owner's Manual