Omron Z300 V3 Setup Manual
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Omron Z300 V3 Setup Manual

Omron Z300 V3 Setup Manual

High-precision visual displacement measurement system
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Authorized Distributor:
Cat. No. Z161-E1-03B
Note: Specifications subject to change without notice.
Printed in Japan
1104-0.5M (M)
Cat. No. Z161-E1-03B
Z300 V3
High-precision Visual Displacement
Measurement System
Manual 1:
SETUP MANUAL

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  • Page 1 Cat. No. Z161-E1-03B Z300 V3 High-precision Visual Displacement Measurement System Manual 1: SETUP MANUAL Authorized Distributor: Cat. No. Z161-E1-03B Note: Specifications subject to change without notice. Printed in Japan 1104-0.5M (M)
  • Page 2 Z300 V3 High-precision Visual Displacement Measure- ment System Manual 1: Setup Manual Revised November 2004...

  • Page 4: Table Of Contents

    Features ....................21 Monitoring While Viewing the Measurement Status ....... . .22 Simple Setup Using Menus! .
  • Page 5 Specifications and Dimensions ........
  • Page 6 This manual describes the hardware for the Z300 (High-precision Visual Displacement Measure- ment System) and how to install the components, and it includes the sections described below. This is one of two manuals used to operate the Z300. Refer to the following table for the contents of each manual.

  • Page 8: Precautions

    READ AND UNDERSTAND THIS DOCUMENT ........

  • Page 9: Read And Understand This Document

    The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: •...

  • Page 10: Performance Data

    INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements.

  • Page 11: Meanings Of Signal Words

    Meanings of Signal Words The following signal words are used in this manual. Indicates a potentially hazardous situation which, if not avoided, will result in minor or WARNING moderate injury, or may result in serious injury or death. Additionally there may be significant property damage.

  • Page 12: Laser Safety

    Sensor Head is a Class 3B Laser Product according to EN60825-1 (IEC60825-1) and Class II Laser Product according to FDA (21 CFR1040.10) (see note). The Z510 Series is meant to be built into final system equipment. Pay special attention to the following precautions for the safe use of the product: Note:Europe: Class 2 and Class 3B of EN60825-1: 1994 = IEC60825-1: 1993 U.S.A.: Class II and Class IIIB of FDA (21 CFR1040.10).
  • Page 13 § Use in the U.S. When a laser product mounted on a certain device is to be used in the U.S., it has to meet the requirements set forth by the FDA (regulations for laser products set forth by the Food and Drug Administration).
  • Page 14 § Use in Countries Other than the U.S. Replace the warning label in Japanese on the sensor main body with the attached EN/IEC warning label upon use in countries other than the U.S. Attach the label in the area where the original Japanese warning label was provided.

  • Page 15: Regulations And Standards

    Warning Labels Z300-S5T Z300-S2T Z300-S10 Z300-S60 Be sure to attach correct warning labels; do not attach FDA labels by mistake. Regulations and standards The Z300 conforms to the following EC directives and EN standards. 1. EC Directives EMC Directive: No.89//336/EEC 2.

  • Page 16: Precautions For Safe Use

    (4) Use crimp terminals for wiring. Do not connect the power supply wires by just twisting stranded wire and connecting directly to the terminals. (5) Use the wire and crimp terminals of the proper sizes as specified in this man- ual.

  • Page 17: Precautions For Correct Use

    PRECAUTIONS Precautions for Correct Use Please observe the following precautions to prevent failure to operate, malfunctions, or undesirable effects on product performance. Components The Sensor and Console connected to the Z300-VC10V4 Controller must be products designed specifically for the Z300.
  • Page 18 Sensor Maintenance - Install the Sensor in a clean environment and keep the filter on the front panel of the Sensor free from oil and dust. If affected by oil or dust, clean the filter as follows: 1. Use a blower brush (used to clean camera lenses) to blow large dust parti- cles from the surface.
  • Page 19 0 V line in the internal circuits. 1. Do not ground the video monitor. 2. Do not ground the metallic part of the connector. 3. Secure the video monitor with plastic screws if it is being mounted to a metal- lic surface.

  • Page 20: Confirming Package Contents

    Confirming Package Contents Check the contents of the package as soon as you receive the Z300. It is extremely rare for compo- nents to be missing, but contact the nearest OMRON representative if any of the following items are missing.

  • Page 22: Features

    A Wide Variety of Useful Functions........

  • Page 23: Monitoring While Viewing The Measurement Status

    1-1 Monitoring While Viewing the Measurement Status Monitoring suited to the application is possible at every stage from installation and adjustment to operation and maintenance. For details on the display, refer to page 12 in the Operation Manual. Z300 Monitor...

  • Page 24: Simple Setup Using Menus

    Simple Setup Using Menus! Section 1-2 1-2 Simple Setup Using Menus! Set the measurement conditions on the Console according to the menus dis- played on the monitor screen. The Z300 has 2 types of menu. First, try out the Application Menu.

  • Page 25: A Wide Variety Of Useful Functions

    Not only is analog output available, but communications with external devices can also be performed via terminal blocks or RS-232C. For details on terminal block output, refer to page 150 in the Operation Manual. For details on RS-232C output, refer to page 157 in the Operation Man- ual.

  • Page 26: Wiring And Connection

    Linear Sensor Controller Connections ........

  • Page 27: Component Names And Functions

    Component Names and Functions Section 2-1 2-1 Component Names and Functions Sensor Z300-S2T Sensor Z300-S5T Sensor Z300-S10 Sensor NEAR indicator NEAR indicator FAR indicator FAR indicator Beam cover Monitor Receiver Emitter Light Emitter Receiver Z300-S60 Sensor FAR indicator NEAR indicator...
  • Page 28 - Immediately after the power supply is turned ON, one or both of these indica- tors will light or flash. - For 15 to 25 seconds after the power supply is turned ON, both indicators will be OFF indicating that the laser beam is OFF.
  • Page 29 RS-232C connector DIP Switch *Do not remove the sticker on the side. Analog Console connector Output terminals Output terminals Sensor Connector * Do not use. * Do not open. Shading indicates parts that are lifted to see the terminals underneath.
  • Page 30 Connects to external devices such as a personal computer or PLC. Turn ON according to the light density at the Sensor. If LDOFF is input via the terminal block or RS-232C, or if the Sensor is not con- nected, all of the indicators flash.

  • Page 31: System Configuration

    Waveform measurement results can also be dis- played on the monitor. The mode used for this type of operation is called "Visual Mode." If the DIP switch on the Controller is set to VISUAL, the Z300 goes into Visual Mode when the power supply is turned ON.
  • Page 32 CHECK When Using the Z300-S60 - When using the Extension Cable, set the length of the Extension Cable in SYS/ Environment. This reduces errors due to the extended cable length. For details, refer to page 140 in the Operation Manual...
  • Page 33 The Z300 can be used without a monitor but with a Linear Sensor Controller connected. In this case, the Z300's menus cannot be used. The way in which the Z300's analog outputs are used is set at the Linear Sensor Controller.

  • Page 34: Connecting Peripheral Devices

    The various connectors on the Controller are capped when the Controller is shipped. When a connector is not being used, leave the cap in place or replace the cap to protect against dust, dirt, and static electricity. Connecting a Console Connect the console Z300-KP to the Controller's console connector.
  • Page 35 Connect the sensor to the Controller's sensor connector. Three ferrite cores (supplied with the sensor) must be attached to the sensor cable. Two ferrite cores can be connected within 100 mm from the sensor and within 100 mm from the controller's connector, respectively.

  • Page 36: Power Supply And Ground

    2-4-1 Crimp Terminals and Cables The terminal block uses M3 terminal screws. Use appropriate crimp terminals for M3 screws as shown below. Tighten the screws to a torque of between 0.5 and 0.6 N•m. After wiring, confirm that the wiring is correct.
  • Page 37 - Wire the Power Supply Unit independently of other devices. In particular, keep the power supply wired separately from inductive loads. - Keep the power supply wiring as short as possible. (10 m max.) - If UL recognition is required, use a UL class II power supply.

  • Page 38: Terminal Block Connections

    2-5 Terminal Block Connections 2-5-1 Crimp Terminals and Cables The terminal block uses M3 terminal screws. Use appropriate crimp terminals for M3 screws as shown below. Tighten the screws to a torque of between 0.5 and 0.6 N•m. Notice Cover the terminal blocks with the Terminal Block Protection Covers. Uncov- ered terminal blocks can result in electric shock.
  • Page 39 Do not exceed the maximum load current specified for the Controller. ON Current/ON Voltage This refers to the current or voltage values needed to shift from the OFF→ON state. The ON voltage value is the potential difference between each of the input termi- nals and COM IN.
  • Page 40 DO 4 DO 6 DO 0 DO 10 DO 12 DO 14 DO 8 (∗2) (∗3) Output terminals CHECK There are 3 types of COM OUT (*1 to *3) for each output terminal. Connect with reference to the table at right.
  • Page 41 ON the Z300's power supply before turning ON the RESET terminal. CHECK - The initial status of the output terminals is OFF. The terminals, however, may turn ON for approximately 0.5 s when the power is turned ON. Be sure to allow for this when connecting to an external device.

  • Page 42: Rs-232C Connections

    RS-232C Wiring Section 2-6 2-6 RS-232C Connections 2-6-1 Connector The Z300 uses 9-pin D-SUB female connectors. Use a compatible connector. Recommended Plug and Hood Model Manufacturer Plug: XM2A-0901 OMRON Corp. Hood: XM2S-0911 Pin No. Signal Name Protective frame FG(GND) ground...
  • Page 43 RS-232C Wiring Section 2-6 2-6-2 Wiring Only use a shielded RS-232C cable. The maximum cable length is 15 m. Standard Wiring Z300 External device Signal Pin No. Pin No. Signal ∗ SD(TXD) SD(TXD) ∗ RD(RXD) RD(RXD) ∗ RS(RTS) RS(RTS) ∗...

  • Page 44: Linear Sensor Controller Connections

    Analog output terminal for voltage output in the range -5 to 5 V. Connected to input devices as a ground for analog output. CHECK Terminal 0 and the 4 to 20-mA terminal can be used for 1 to 5-V voltage output by connecting the 250-Ω resistor provided.
  • Page 45 Linear Sensor Controller Connections Section 2-7 2-7-3 Internal Specifications 2-7-4 Connection Examples for the Linear Sensor Controller Connecting to the Linear Sensor Digital Panel Meter (K3TS)
  • Page 46 Linear Sensor Controller Connections Section 2-7 Connecting to the Linear Sensor Controller (K3AS) Connecting to the Scaling Meter (K3TJ) K3TJ-A116R...
  • Page 47 Linear Sensor Controller Connections Section 2-7 Connecting to the Digital Panel Meter (K3NX) Connecting to the Linear Sensor Interface Unit (CQM1-LSE) 4 to 20mA ZERO ZRES +24V +24V 4to20mA -5to5V CQM1-LSE01 24 VDC...

  • Page 48: Installation

    Mounting the Controller ........

  • Page 49: Mounting The Controller

    OMRON's PFP-M End Plate Mounting the Controller Hook the Controller into the DIN Track as shown in the diagram and then press in at the bottom until the Controller locks into place. Removing the Controller Use a flat-bladed screwdriver to pull the hook down and then pull out the Con- troller from the bottom.
  • Page 50 Mounting the Controller Section 3-1 3-1-2 Surface Mounting Use the holes and dimensions shown in the following diagram. (Unit: mm) Four, M4 185±0.2...

  • Page 51: Mounting The Sensor

    Mounting the Sensor Section 3-2 3-2 Mounting the Sensor Up to 2 Sensors can be connected per Controller. When using the Z300 in Non- visual Mode, however, only 1 Sensor can be connected. WARNING Do not to expose your eyes to the laser radiation either directly or indi- rectly (i.e., after reflection from a mirror or shiny surface).
  • Page 52 51.7 Two, M4 Measurement center Connector Mounting Hole Emission axis Cutout Dimensions Reference plane Vinyl-insulated round cable 6.8 dia. Standard length 2m High-precision Model: Z300-S5T (Unit: mm) Three, 4.5-dia. holes Emission axis Measurement center Three, M4 Reception axis Reference plane 16.9...
  • Page 53 Unit: mm Three, 4.5-dia. holes Measurement center Emission axis Three, M4 Reception axis Reference plane 16.9 45.1 Vinyl-insulated round cable 6.8 dia. Connector Standard length 2m Mounting Hole Cutout Dimensions Super Long-range Model: Z300-S60 Unit: mm Three, 4.5-dia. holes Reception axis...
  • Page 54 Super-precision Model: Z300-S2T Unit: mm Two, 4.5-dia. holes Reception axis Measurement center Two, Emission axis 18.1 Reference plane Mounting Hole Vinyl-insulated round cable 6.8 dia. Cutout Dimensions Connector Standard length 2m High-precision Model: Z300-S5T Unit: mm 98.5 10.3 67.6 Emission axis Three, 4.5-dia.
  • Page 55 3-2-3 Mounting Orientation Boundaries between Different Colors and Textures If there are parts of the workpiece where the color or texture are significantly dif- ferent, measurement errors can be reduced by mounting the Sensor in the way shown below, i.e., so that the plane containing the emission axis and the recep- tion axis is parallel to the boundary between the contrasting sections of the workpiece.
  • Page 56 Section 3-2 Mounting Near Walls Errors will occur if light reflected off a wall surface is received by the Sensor. If it is not possible to mount the Sensor away from the wall, mount in the way shown below, i.e., so that the plane containing the emission axis and the reception axis is parallel to the wall surface.
  • Page 57 When measuring rotating workpieces, the influence of position displacement and blurring of the rotating workpiece can be minimized by mounting the Sensor so that the plane containing the emission axis and the reception axis is parallel to the axis of rotation.
  • Page 58 3-2-4 Mounting Distance After selecting the Sensor mounting status in the menu item Environment, mount the Sensor in a location where the status can be measured correctly. For more details, refer to page 140 in the Operation Manual. When using Non-visual Mode, refer to page 55.
  • Page 59 Mounting the Sensor Section 3-2 Long-range Model: Z300-S10 Emission axis Reception axis 20mm Workpiece Super Long-range Model: Z300-S60 Reception axis Emission axis 350mm Workpiece...
  • Page 60 12.5û 12.5û Reception axis Emission axis 16mm Workpiece CHECK It is recommended that Sensor mounting is performed while monitoring the amount of received light in the menu item Check position. For details, refer to page 118 in the Operation Manual.
  • Page 61 Mounting the Sensor Section 3-2 3-2-5 Mutual Interference When using 2 or more Sensors mounted adjacently, mutual interference will not occur as long as the spots (shown below) for other Sensors are outside the shaded areas. Z300-S2T (Unit: mm) 18.9 21.1...
  • Page 62 Mounting the Sensor Section 3-2 Z300-S10 (Unit: mm) Z300-S60 (Unit: mm)

  • Page 64: Non-Visual Mode

    4-2-1 Switching to Non-visual Mode........4-2-2 Selecting the Sensor Setting Status .

  • Page 65: Restrictions

    Section 4-1 4-1 Restrictions If the DIP switch setting is changed to NON VISUAL, the Controller's settings can be changed using the DIP switch without having to connect a monitor or a console. Notice Turn OFF the power supply before changing the DIP switch settings.

  • Page 66: Dip Switch Settings

    Analog output response time Notice Turn OFF the power supply before changing the DIP switch settings. 4-2-1 Switching to Non-visual Mode Set when a Linear Sensor Controller is connected instead of a monitor and console. Making this setting enables the other DIP switch settings.

  • Page 67: Selecting The Sensor Setting Status

    Section 4-2 4-2-2 Selecting the Sensor Setting Status The analog output appropriate for the mounting status is set. Measurement at close to the actual dimensions is possible immediately after mounting. Adjust the mounting position while monitoring the values of the Linear Sensor Controller connected.
  • Page 68 Mirror Reflection Z300-S2T Z300-S5T Analog output Analog output 26mA 26mA (6V) (6V) 20mA 20mA (5V) (5V) Measurement Measurement distance distance [15]* (mm) (mm) (0V) (0V) [16]* [17]* (-5V) (-5V) *Figures in [ ] are for measurement with the beam cover attached.
  • Page 69 DIP Switch Settings Section 4-2 Z300-S10 12.5 26mA Analog output (6V) 20mA (5V) Measurement distance (mm) (0V) (-5V)

  • Page 70: Setting The Sensor's Sensitivity

    The response time is a measure of the speed with which analog displacement output responds to a discrete change in the displacement amount. It is the time taken for the output level to change from 10% to 90% of the total change in level when rising or falling.

  • Page 71: Selecting The Output Method For Measurement Failure

    Section 4-2 4-2-5 Selecting the Output Method for Measurement Failure Select the way outputs operate when measurement is not possible due, for example, to excessive or insufficient light density. Select the output method while monitoring the values of the Linear Sensor Controller connected.

  • Page 72: Maintenance

    SECTION 5 Maintenance This section explains maintenance procedures for ensuring the Z300's performance.
  • Page 73 - Use a blower brush (used to clean camera lenses) to blow large dust parti- cles from the surface. Do not blow the dust away with your mouth. - Use a soft cloth (for lenses) with a small amount of alcohol to remove the remaining dust.

  • Page 74: Troubleshooting

    SECTION 6 Troubleshooting This section provides information on hardware errors that may occur with the Z300. Refer to this section before requesting service from your OMRON representative.
  • Page 75 Connection Errors Section 6-1 Troubleshooting This section provides information on hardware errors and remedies to be taken. Refer to this section before requesting service from your OMRON representa- tive. 6-1 Connection Errors 6-1-1 The Power Indicator is Not Lit. The Power Supply is not connected properly.
  • Page 76 The Z300's communications specifications do not match those of the external device. The Z300 is not in RUN mode. 6-3-2 The Unit Operates Well Initially, But After a While There is No Response from the Z300. The reception buffer on the external device (e.g., personal computer) is full.

  • Page 78: Appendix

    Specifications and Dimensions ........

  • Page 79: Specifications And Dimensions

    Specifications and Dimensions Section 7-1 7-1 Specifications and Dimensions 7-1-1 Sensor Z300-S2T 42.8 12.5dia. Z300-S5T 42.8 12.5dia.
  • Page 80 Sensor Section 7-1 Z300-S10 42.8 12.5dia. Z300-S60 42.8 12.5dia.
  • Page 81 Sampling period 540µs (See note 10.) Lights if the workpiece is close to the measurement center or is on the near side of the measurement center and inside the measurement region. NEAR indicator Flashes if the workpiece is outside the measurement region or if the density is excessive or insufficient.
  • Page 82 Defined at 1/e (13.5%) of the density at the light center. Light may, however, be present outside this range and if the reflection factor of the light around the work- piece is high compared to the workpiece, measurement may be affected.
  • Page 83 10mA max. Noise resistance 1,500 Vp-p; Pulse width: 0.1µs/1µs;Rising edge: 1-ns pulse Vibration resistance 10 to 150 Hz (double amplitude: 0.1 mm) for 8 min each in X, Y, and Z directions Shock resistance 200m/s , 3 times each in 6 directions Ambient temperature Operating: 0 to +50°C (with no icing or condensation)
  • Page 84 21 output points: DO0 to DO20 Monitor interface 1 channel (for pin jack or overscan monitor) —— The full scale for output can be divided into a maximum of 40,000 gradations. Analog output resolu- Resolution (See note 2.) *0.25 mV (±5V) tion 0.4µA (4 to 20µA)
  • Page 85 TRIG SHIFT CONSOLE 2000 General Specifications Vibration resistance 10 to 150 Hz; single-amplitude: 0.15 mm, 4 times for 8 minutes each in 3 directions Shock resistance 196m/s ; 3 times each in 6 directions Ambient temperature Operating: 0 to 50°C (with no icing or condensation) Storage: -25 to 65°C (with no icing or condensation)
  • Page 86 Section 7-1 7-1-4 Cable F150-VM (Unit: mm) General Specifications Vibration resistance 10 to 150 Hz; single-amplitude: 0.15 mm, 4 times for 8 minutes each in 3 directions Shock resistance 196m/s ; 3 times each in 6 directions Ambient temperature Operating: 0 to 50°C (with no icing or condensation) Storage: -25 to 65°C (with no icing or condensation)
  • Page 87 Supply voltage 20.4 to 26.4 VDC (including ripple) Current consumption 700 mA max. Vibration resistance 10 to 150 Hz; single-amplitude: 0.1 mm; maximum acceleration: 15 m/s , 10 times for 8 minutes each in 3 directions Shock resistance 150 m/s , 3 times each in 6 directions Ambient temperature Operating: 0 to 50°C (with no icing or condensation)
  • Page 88 Power supply voltage 85 to 264 V AC, 50/60 Hz Power consumption 20 W max. Vibration resistance 5 to 100 Hz in 3 directions, 10 minutes x 6 for each sweep At a double-amplitude of 0.16 mm or an acceleration of 7.35 m/s...

  • Page 89: Laser Product Classifications

    Class 3B Direct intrabeam viewing may be hazardous. It is not hazardous to view the pulse laser radiation that does not focus due to scattered reflection and the power that allows safe viewing under certain con- ditions is less than 0.5 W.
  • Page 90 With respect to the requirements of remote interlock connector, key control, emission warning and attenuator, Class 3B laser products not exceeding five times the AEL of Class 2 in the wavelength range of 400 to 700 nm are to be treated as Class 3A laser products.
  • Page 91 With respect to the requirements of remote interlock connector, key control, emission warning and attenuator, Class 3B laser products not exceeding five times the AEL of Class 2 in the wavelength range of 400 to 700 nm are to be treated as Class 3A laser products.
  • Page 92 IIIa IIIb Performance (all laser products) Protective R (see note 2) R (see note 2) R (see note 2) R (see note 2) R (see note 2) R (see note 2) housing Safety interlock (see notes 3,4) (see notes 3,4)
  • Page 93 Note 1: Based on highest level accessible during operation. Note 2: Required wherever & whenever human access to laser radiation above Class I limits is not needed for product to perform its function. Note 3: Required for protective housings opened during operation or maintenance, if human access thus gained is not always necessary when housing is open.
  • Page 94 With respect to the requirements of remote interlock connector, key control, beam attenuator, and emission indicator, Class 3B laser products not exceeding five times the AEL of Class 2 in the wavelength range of 400 to 700 nm are to be treated as Class 3A laser products.
  • Page 95 Laser Product Classifications Section 7-2 ANSI Z136.1:1993 "American National Standard for the Safety Use of Lasers" Control measures Classification Engineering Controls Protective Housing Without Protective Housing LSO shall establish Alternate Controls Interlocks on Protective ✩ ✩ ✩ ✩ Housing Service Access Panel ✩...

  • Page 96: Index

    High-precision Model, 50 Z300-S2T, 51, 53, 59, 60, 66, 67, 78, 80 Z300-S5T, 51, 53, 59, 60, 66, 67, 78, 80 Z300-S10, 52, 54, 58, 59, 61, 67, 68, 79, 80 K3AS, 45 Z300-S60, 52, 58, 61, 67, 79, 80...

  • Page 97: Revision History

    Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. Z161-E1-03B Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.
  • Page 98 Regional Headquarters OMRON EUROPE B.V. Sensor Business Unit Carl-Benz Str. 4, D-71154 Nufringen, Germany Tel:(49)7032-811-0/Fax:(49)7032-811-199 OMRON ELECTRONICS LLC 1 East Commerce Drive, Schaumburg, IL 60173 U.S.A. Tel:(1)847-843-7900/Fax:(1)847-843-8568 OMRON ASIA PACIFIC PTE. LTD. 83 Clemenceau Avenue, #11-01, UE Square, 239920 Singapore Tel: (65)6835-3011/Fax: (65)6835-2711 OMRON CHINA CO., LTD.

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