EGO Power Plus CSX5000 - CHAIN SAW Manual

Safety Information

READ ALL INSTRUCTIONS!

READ OPERATOR'S MANUAL

To ensure safety and reliability, all repairs should be performed by a qualified service technician.

Be sure to read and understand all safety instructions in this Operator's Manual, including all safety alert symbols such as "DANGER," "WARNING," and "CAUTION" before using this tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.

SAFETY SYMBOLS

The operation of any power tools can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields.

	Safety Alert		To reduce the risk of injury, user must read and understand operator's manual before using this product.
	Wear Eye Protection		Wear Ear Protection
	Wear Head Protection		Wear Protective Gloves
	Beware of chain saw kickback and avoid contact with bar tip		Guide Bar Tip Kickback
	The information of guide bar Guaranteed sound power level. Noise emission to the		Always use chain saw two-handed
	environment according to the European community's Directive.		Waste electrical products should not be disposed of with household waste. Take to an authorized recycler.
	This product is in accordance with applicable EC directives.		This product is in accordance with applicable UK legislation.
	Bluetooth ®		Direct Current
mm	Millimeter	n 0	No Load Speed
V	Voltage	../min	Per Minute
IPX5	Protection against water jets

NOTE: The Bluetooth ® word mark and logos are registered trademarks owned by Bluetooth SIG, inc. and any use of such marks by EGO is under license.

SPECIFICATIONS

Rated Voltage		56V
Max. Chain Speed		30 m/s
Chain Pitch		8.255 mm / 0.325"
Chain Gauge		1.3 mm
Guide Bar Length		50 cm
Saw Chain Model		AC2035 (Recommend)
		AC1635, AC1835 (Compatible)
Saw Chain & Guide Bar Model		AK2035 (Recommend)
		AK1635, AK1835 (Compatible)
Chain Oil Tank Capacity		250 ml
Weight (without battery pack, saw chain, guide bar, side cover, oil and chain sheath)		4.3 kg
Recommended Operating Temperature		-15°C-40°C
Recommended Storage Temperature		-20°C-70°C
Recommended Charging Temperature		5°C-40°C
Measured sound power level LWA		102 dB(A) K=2.3 dB(A)
Sound pressure level at working position LPA		92 dB(A) K=3 dB(A)
Guaranteed sound power level LWA (according to 2000/14/EC)		104 dB(A)
Vibration ah	Front handle	3.3 m/s2 K=1.5 m/s2
	Rear handle	1.74 m/s2 K=1.5 m/s2

• The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another;
• The declared vibration total value may also be used in a preliminary assessment of exposure.

NOTICE: The vibration emission during actual use of the power tool can differ from the declared value in which the tool is used; In order to protect the operator, user should wear gloves and ear protectors in the actual conditions of use.

DESCRIPTION

KNOW YOUR CHAIN SAW (Fig. A1)
PACKING LIST(FIG.A1)

1. Saw Chain
2. Chain-kickback Brake Paddle
3. Front Handle
4. LCD Screen
5. Speed Level
6. Bluetooth Icon
7. Headlight Icon
8. Brake Icon
9. High-temperature Indicator
10. Fuel-gauge Circle
11. Load Current Level
12. Low Oil Indicator
13. Headlight/Bluetooth Button
14. Oil-feeding Button
15. Oil Output Level
16. Lock-off Button
17. Trigger Switch
18. Rear Handle
19. Chain Speed Shifter
20. Battery Release Button
21. Oil-Inspection Window
22. Oil-Tank Cap
23. Guide Bar
24. Lubricating Hole
25. Chain-tensioning Bolt
26. Side Cover
27. Lock Nuts
28. Bucking Spikes
29. LED Headlight
30. Chain Sheath
31. Multi-wrench

ASSEMBLY

ASSEMBLING/REPLACING THE BAR AND CHAIN

Adjust the chain-kickback brake handle in the braking position before assembly.

1. Position the chain saw power head on its side with the side cover facing upwards (Fig. B).
   
2. Remove the side cover by turning the two lock nuts counterclockwise.
3. Turn the chain-tensioning bolt counterclockwise to loosen the chain tension.
4. Lay the saw chain in a loop on a flat surface and straighten any kinks (Fig. C).
   
5. Place the chain drive links into the guide bar groove and make the chain a loop at the back of the guide bar (Fig. D).
   
6. Hold the chain in position on the guide bar and place the loop around the sprocket of the saw (Fig. E1).
   NOTICE: When looping the saw chain onto the guide bar, make sure that after mounting the guide bar onto the saw, the cutter orientation matches the cutter icon and rotation direction arrow on the housing. If they face in opposite directions, reassemble the saw chain onto the guide bar with the cutters facing the same direction (Fig. E2).
   
   

   B-1	Lock Nuts	D-2	Guide Bar Groove
   B-2	Chain-tensioning Bolt	E-1	Drive Sprocket
   D-1	Chain Drive Links

7. Replace the side cover onto the chain saw housing and fully tighten both lock nuts.
8. Rotate the chain by hand to check whether the chain is properly assembled without binding. Otherwise, reassemble the chain and bar.
   NOTICE: To extend the guide bar life, invert the bar occasionally.

ADJUSTING THE CHAIN TENSION

• Stop the motor and remove the battery pack before adjusting the chain tension. Turn the chain-tensioning bolt clockwise or counterclockwise to adjust chain tension (Fig. F) until the chain seats snugly against the guide bar with the drive links in the guide bar groove.
  
• A cold chain is correctly tensioned when there is no slack on the underside of the guide bar and the chain is snug, but it can be turned by hand without binding. The chain must be re-tensioned whenever the flats on the drive links do not sit in the bar groove.
• During normal saw operation, the temperature the chain will increase. The drive links of a correctly tensioned warm chain will hang approximately 1.3 mm out of the bar groove (Fig. G).
  NOTICE: New chains tend to stretch; check chain tension frequently and tension as required.
  NOTICE: A chain tensioned while it is warm may be too tight upon cooling. Check the cold tension before next use.
  

OPERATION

Do not allow familiarity with this product to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.

Do not use any attachments or accessories not recommended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.

To prevent accidental starting that could cause serious personal injury, always remove the battery pack from the tool when assembling parts, making adjustments, cleaning, or when not in use.
Before each use, inspect the entire product for damaged, missing, or loose parts, such as screws, nuts, bolts, caps, etc. Securely tighten all fasteners and caps and do not operate this product until all missing or damaged parts are replaced.

APPLICATIONS
The product may be used in rain.
You may use this product for basic felling, limbing, pruning, and woodcutting of lumber and trees.
NOTICE: The machine is to be used only for its prescribed purposes. Any other use is deemed to be a case of misuse.

FILLING BAR AND CHAIN LUBRICANT

Do not smoke or bring any fire or flame near the oil or the chain saw. Oil may spill and cause a fire.
NOTICE: The chain saw is not filled with oil at the time of purchase. It is essential to fill the tank with oil before use. The chain is automatically lubricated with chain oil during operation.

1. Position the chain saw on its side with the tank cap facing upwards.
2. Clean the oil tank cap and the area around it to ensure that no dirt falls into the oil tank.
3. Lift up the semicircular plate and rotate the oil tank cap counterclockwise to remove it (Fig. H).
   
4. Carefully pour the bar and chain oil into the tank. Fill to the bottom of the fill neck.
5. Wipe off any excessive oil and replace the cap.
   NOTICE: Check the oil level frequently and fill when the oil level falls below the minimum line. Never operate the chain saw if the oil is not visible.

ATTACHING/DETACHING THE BATTERY PACK
NOTE: The fuel-gauge circle on the LCD screen indicates the battery-charge level (Fig. A1). The circle will flash when the battery charge near depletion. Fully charge your battery pack before first use.
Use only with EGO's battery packs and chargers listed in Fig. A2.
Fully charge before first use.

To Attach
Align the battery ribs with the mounting slots and press the battery pack down until you hear a "click" (Fig. I).

To Detach
Depress the battery-release button and pull the battery pack out (Fig. J).

STARTING/STOPPING THE CHAIN SAW
NOTICE: Before starting the chain saw, check for the oil level, saw teeth sharpness and properly working kickback brake paddle. Besides, balanced footing and proper distance away from the ground are needed.

To Start (Fig. K)

1. Pull the chain-kickback brake paddle towards the front handle to the operating position (Fig. K).
2. Firmly grasp the front handle with theleft hand and the rear handle with the right hand.
   
   To avoid injury, always use the chain saw with the right hand grasping the gripping area of the rear handle (Fig. L).
   
3. Press and hold the lock-off button with the thumb of your right hand, then squeeze the trigger switch with the fingers of your right hand to start the saw (Fig. L).

   L-1	Gripping Area

4. Release the lock-off button and continue to squeeze the trigger switch for continued operation.
5. The further the trigger switch is depressed, the greater the chain speed. Adjust the speed to suit the task at hand.

Do not attempt to start the saw when the saw chain is in a cut.

To Stop

1. Move the chain saw away from cutting area, and then release the trigger switch to stop the chain saw.
2. Push the chain-kickback brake paddle forward to the brake position to engage the chain brake (Fig. K).
   
   Always remove the battery pack from the machine during work breaks and after finishing work.

CHANGING SPEED MODE (FIG. M)
This machine features three speed modes. Each speed mode limits the maximum speed of the chain saw. The speed mode will change with every press of the chain speed shifter.
The speed level on the LCD screen will display the active speed mode: one bar for low speed, two bars for medium speed, and three bars for high speed. The low speed mode (ECO) provides better control of the machine and longer operating time per charge.

NOTE: When using EGO battery pack rated 4.0Ah or less, only the ECO mode is available. And use of EGO battery pack rated less than 6.0Ah will not allow you to achieve high speed. For best performance, we strongly recommend use of EGO battery packs that are 6.0Ah (e.g., BA3360T) or more.
NOTE: The chain saw features chain speed memory function. The next time the chain saw is turned on, the previously used speed mode will be activated.
NOTE: The LCD screen lights up when trigger switch is pulled or when the oil-feeding button or headlight/Bluetooth button is pressed. By default, the LCD screen automatically turns off after about 1 second of inactivity.
NOTE: Pressing the chain speed shifter will not turn on the LCD screen.

LOAD LEVEL (Fig. M)
The load level on the right side of the LCD screen shows the current load on the machine. The higher number of bars indicates the higher load and the lower number of bars indicates the lower load.
This feature is primarily intended for experienced gaspowered chain saw users that may not have the "feel" of how the battery-powered saw behaves under different loads. It helps users monitoring workload so as to avoid long time operation under heavy load, which can make the chain saw stops during operation because of getting too hot.

HIGH-TEMPERATURE INDICATOR (Fig. M)
The high-temperature indicator lights up when the machine temperature exceeds 194°F (90°C) or the battery temperature exceeds 158°F (70°C) during operation. The temperature-protection circuit will immediately shut off the machine to prevent overheating damage. Release the trigger and wait until the overheated machine or battery cools down and high-temperature indicator turns off, then restart the machine.

BRAKE ICON (Fig. M)
The brake icon appears on the LCD screen when the brake paddle is in brake position.
The brake icon will be flashing when the omni-directional chain brake system stops the saw. See the next chapter for detailed information.

OMNI-DIRECTIONAL CHAIN BRAKE SYSTEM (Fig. N1 and Fig. N2)
The omni-directional chain brake system is not intended to act as a substitute to the standard/traditional chain brake. The user should never rely on this feature during operation of the chain saw to protect against kickback. Always follow safety instructions related to kickback mitigation found in the warning section of this manual.
When the omni-directional chain brake system is activated and stops the saw, the brake icon will be flashing on the LCD screen (Fig. M). Release the trigger switch, remove the saw chain and guide bar from the wood, then restart the chain saw.
NOTE: The sensors will only detect sudden motion of the saw in the plane of the guide bar (fig. N1). The sensors will not detect any sudden motion of the saw sideways (fig. N2) (i.e., perpendicular to the plane of the guide bar).

OIL OUTPUT LEVEL AND LOW OIL INDICATOR (Fig. M)
The machine automatically lubricates the chain. This chain saw allows you to change the oil output rate with every press of the oil-feeding button.
NOTE: The oil output rate can only be changed when the saw chain is not running.
The oil output level on the LCD screen will display the oil output rate. One bar for low output rate, two bars for medium output rate, and three bars for high output rate. Choose a higher output rate for faster chain speed. If the saw chain gets dry during work, stop the motor and choose a higher oil output rate.
When the oil level is low, the low oil indicator above the oil output bars will appear on the LCD screen and only low output rate will be available. Stop the chain saw and refill the oil tank following the chapter FILLING OIL TANK WITH BAR AND CHAIN LUBRICANT.
After filling the oil tank, run the chain saw for about 10 seconds to allow the automatic lubrication system to start working and the indicator will disappear from the LCD screen.
NOTICE: If the indicator is still on the LCD screen after performing the above steps, the system may be damaged. Stop using the chain saw and contact an EGO authorized service center for repair.

LED HEADLIGHT (Fig. O)
The LED headlight is located in the front of the chain saw housing. The headlight provides illumination for increased visibility and features 2 brightness levels. To turn on the headlight, press the headlight/Bluetooth button (Fig. M) one time. The headlight will turn on in low brightness level and the low brightness headlight icon will appear on the LCD screen. Press the headlight/ Bluetooth button again to switch to high brightness level and the high brightness headlight icon will appear on the LCD screen.
To turn off the headlight, press the headlight/Bluetooth button the third time and the headlight icon will disappear from the LCD screen.

COMMUNICATION TECHNOLOGY
For information on our full range of connected products and services, including connection instructions, please scan QR Code below or visit www.egopowerplus.eu/connect.

PROPER GRIP ON HANDLES (FIG. P1)

• Wear non-slip gloves for maximum grip and protection.
• With the saw on a firm, flat surface, hold the saw firmly with both hands.
• Always grasp the front handle with the left hand and the rear handle with the right hand.
• The fingers should encircle the handle, with the thumb wrapped under the front handle.

Never use a left-handed (cross-handed) grip, or any stance which would place your body or arm across the chain line.

Do not operate the trigger switch with your left hand and hold the front handle with your right hand. Never allow any part of your body to be in the chain line while operating a chain saw (Fig. P2).

PROPER CUTTING STANCE (FIG. Q)

• Both feet should be on solid ground, with weight evenly spread between them.
• The left arm should be straight, with the elbow locked. This helps to withstand the forces generated by kickback.
• Your body should always be to the left of the chain line.

INSTRUCTIONS CONCERNING THE PROPER TECHNIQUES FOR BASIC FELLING, LIMBING, AND CROSS-CUTTING

Always be sure of your footing and hold the chain saw firmly with both hands while the motor is running.

When the saw chain is stopped due to pinching during cutting, release the trigger switch; remove the saw chain and guide bar from the wood, then restart the chain saw.

Do not pull the saw chain with hand when it is bound by the sawdust. Serious injury could result if the chain saw starts accidentally. Press the saw chain against the wood, move the chain saw back and forth to discharge the debris. Always remove the battery pack before cleaning. Wear heavy protective gloves when handling the saw chain.

Never start the chain saw when it is in contact with the wood. Always allow the chain saw reach full speed before applying the saw to the wood.

FELLING A TREE

• When bucking and felling operations are being performed by two or more persons at the same time, the felling operation should be separated from the bucking operation by a distance of at least twice the height of the tree being felled. Trees should not be felled in a manner that would endanger any person, strike any utility line or cause any property damage. If the tree does make contact with any utility line, the utility company should be notified immediately.
• The chain saw operator should stand on the uphill side of the terrain, as the tree is likely to roll or slide downhill after it is felled.
• An escape path should be planned and cleared as necessary before cuts are started. The escape path should extend back and diagonally to the rear of the expected line of fall as Fig. R shown.
  

  R-1	Felling Direction
  R-2	Safety Retreat Path

• Before felling is started, consider the natural lean of the tree, the location of larger branches and the wind direction to judge which way the tree will fall.
• Remove dirt, stones, loose bark, nails, staples and wire from the tree.

Notching undercut
Make the notch 1/3 the diameter of the tree, perpendicular to the direction of falls as Fig. S shown. Make the lower horizontal notching cut first. This will help to avoid pinching either the saw chain or the guide bar when the second notch is being made.

Felling back cut

• Make the felling back cut at least 50 mm higher than the horizontal notching cut as Fig. S shown. Keep the felling back cut parallel to the horizontal notching cut. Make the felling back cut so enough wood is left to act as a hinge. The hinge wood keeps the tree from twisting and falling in the wrong direction. Do not cut through the hinge.
• As the felling gets close to the hinge, the tree should begin to fall. If there is any chance that the tree may not fall in desired direction or it may rock back and bind the saw chain, stop cutting before the felling back cut is complete and use wedges of wood, plastic or aluminium to open the cut and drop the tree along the desired line of fall.
• When the tree begins to fall remove the chain saw from the cut, stop the motor, put the chain saw down, then use the retreat path planned. Be alert for overhead limbs falling and watch your footing.

Limbing a tree
Limbing is removing the branches from a fallen tree. When limbing leave larger lower limbs to support the log off the ground. Remove the small limbs in one cut as Fig. T shown. Branches under tension should be cut from the bottom up to avoid binding the chain saw.

Bucking a log
Bucking is cutting a log into lengths. It is important to make sure your footing is firm and your weight is evenly distributed on both feet. When possible, the log should be raised and supported by the use of limbs, logs or chocks. Follow the simple directions for easy cutting.
When the log is supported along its entire length as Fig. U1 shown, it is cut from the top (overbuck).
When the log is supported on one end, as Fig. U2 shown, cut 1/3 the diameter from the underside (underbuck). Then make the finished cut by overbucking to meet the first cut.
When the log is supported on both ends, as Fig. U3 shown, cut 1/3 the diameter from the top (overbuck). Then make the finished cut by underbucking the lower 2/3 to meet the first cut.
When bucking on a slope always stand on the uphill side of the log, as Fig. V shown.
When "cutting through", to maintain complete control release the cutting pressure near the end of the cut without relaxing your grip on the chain saw handles. Don't let the chain contact the ground. After completing the cut, wait for the saw chain to stop before you move the chain saw. Always stop the motor before moving from tree to tree.

MAINTENANCE

When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. To ensure safety and reliability, all repairs should be performed by a qualified service technician.

To avoid serious personal injury, always remove the battery pack from the product before inspecting, cleaning, or performing maintenance. A battery operated tool with the battery pack inserted is always on and can start accidently.

When cleaning the chain saw, DO NOT immerse it in water or other liquids.

Do not at any time let brake fluids, petrol, petroleum-based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken, or destroy plastic, which may result in serious personal injury.

CLEANING

• After each use, clean debris from the chain and guide bar with a soft brush. Wipe the chain saw surface with a clean cloth moistened with a mild soap solution.
• Remove the side cover, and then use a soft brush to remove debris from the guide bar, saw chain, sprocket and side cover.
• Remove the bottom cover about every 8 hours of operation, and then use a soft brush to remove debris inside the machine and on the cover (Fig. W).
  
• Always clean out wood chips, saw dust, and dirt from the guide bar groove when replacing the saw chain.

GUIDE BAR MAINTENANCE
When the guide bar shows signs of wear, disassemble it from the chain saw power head and reverse it for reassembly (Fig. X1). This way the wear will be distributed to maximize the guide bar life.
The bar should be cleaned every day of use and checked for wear and damage (Fig. X2). Feathering or burring of the bar rails is a normal process of bar wear. Such faults should be smoothed with a file as soon as they occur. A bar with any of the following faults should be replaced.

• Wear inside the bar rails which permits the chain to lay over sideways.
• Bent guide bar.
• Cracked or broken rails.
• Spread rails.

In addition, the guide bar has a sprocket at its tip (Fig. X3).
The sprocket must be lubricated weekly with a grease syringe to extend the guide bar life. Use a grease syringe to lubricate weekly with chain oil by means of the lubricating hole (Fig. W4). Turn the guide bar and check that the lubrication holes and chain groove are free from impurities.

NOTICE: Use EGO authorized lubricants for best results.

TRANSPORTING AND STORING
Do not store or transport the chain saw when it is running. Always remove the battery pack before storing or transporting.
Always place the guide bar sheath on the guide bar and chain before storing or transporting the chain saw. Use caution to avoid the sharp teeth of the chain.
Clean the chain saw thoroughly before storing. Store the chain saw indoors, in a dry place that is locked and/or inaccessible to children.
Keep away from corrosive agents such as garden chemicals and de-icing salts.

TROUBLESHOOTING

Always protect your hands by wearing heavy gloves when performing any maintenance on the saw chain.
Always remove the battery pack when servicing or transporting the chain saw.