EGO Power Plus CSX3000 - CHAIN SAW Manual

Safety Information

READ ALL INSTRUCTIONS!

READ OPERATOR'S MANUAL

SAFETY SYMBOL
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols and the explanations with them deserve your careful attention and understanding. The symbol warnings do not, by themselves, eliminate any danger. The instructions and warnings they give are no substitutes for proper accident prevention measures.

Be sure to read and understand all safety instructions in this Operator's Manual, including all safety alert symbols such as "DANGER," "WARNING," and "CAUTION" before using this tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury.

SYMBOL MEANING
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate it.

SAFETY SYMBOLS

	Safety Alert		To reduce the risk of injury, user must read and understand operator's manual before using this product.
	Wear heavy-duty work gloves made of durable material.		Wear snug-fitting clothing. Do not wear a scarf, necktie or jewelry.
	Wear non-slip safety footwear.		Wear close-fitting safety glasses, earplugs or ear muffs and a safety hard hat with chin strap.
	Be Aware of Kickback- Contact of the guide bar tip with any object should be avoided		Two Handed Hold- Always use two hands when operating the chain saw.
	Guide Bar Tip Kickback- Tip contact can cause the guide bar to move suddenly upward and backward, which can cause serious injury.		The information of guide bar.
	This product is in accordance with applicable UK legislation.		Waste electrical products should not be disposed of with household waste. Take to an authorized recycler.
	Guaranteed sound power level.	V	Volt
	This product is in accordance with applicable EC directives.		Direct Current
IPX5	Protection against water jets

SPECIFICATIONS

Voltage		56 V
Recommended Operating Temperature:		-15°C-40°C
Recommended Storage Temperature:		-40°C-70°C
Optimum Charging Temperature		5°C-40°C
Cutting Length		300 mm
Chain speed		20 m/s
Chain Pitch		3/8" (9.5mm)
Chain Gauge		1.1 mm
Saw Chain Type		AC1200(Recommend) AC1400/AC1401 (Compatible) AC1600/AC1601 (Compatible)
Guide Bar Type		AG1200(Recommend) AG1400/AG1401 (Compatible) AG1600/AG1601 (Compatible)
Chain Pitch		3/8" (9.5 mm)
Chain Gauge		1.1 mm
Specified number of drive sprocket teeth		6
Chain Oil Tank Capacity		250 ml
Weight (without battery pack, chain sheath)		3.5 kg
Measured sound power level LWA		98.8 dB(A) K=3 dB(A)
Sound pressure level at working position LPA		88.1 dB(A) K=3 dB(A)
Guaranteed sound power level LWA (according to 2000/14/EC)		102 dB(A)
Vibration ah	Front Handle	1.73 m/s 2 K= 1.5 m/s
	Main Handle	2.21 m/s 2 K= 1.5 m/s

• The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another;
• The declared vibration total value may also be used in a preliminary assessment of exposure.

NOTICE: The vibration emission during actual use of the power tool can differ from the declared value in which the tool is used; In order to protect the operator, user should wear gloves and ear protectors in the actual conditions of use.

DESCRIPTION

KNOW YOUR CHAIN SAW (Fig. A1)
PACKING LIST (FIG. A1)

1. Saw Chain
2. Kickback Brake Paddle
3. Locking Tongue
4. Main Handle
5. Variable-Speed Trigger
6. Eyelet
7. Battery Indicator
8. Low Oil-Indicator
9. Front Handle
10. Oil Tank Cap
11. Guide Bar
12. Lubricating Hole
13. Sprocket
14. Tensioning Screw
15. ON-OFF Safety switch
16. Guide Bolt
17. Bar Nut
18. Side Cover Assembly
19. Oil-Flow Adjustment Screw Cover
20. Dust Removel Cover
21. Ejection Mechanism
22. Electric Contacts
23. Battery Realese Button
24. Belt Hook
25. Buckle
26. Strap
27. Strop
28. Ring 1
29. Saw Hook
30. Power Plug
31. Ring 2
32. Chain Sheath
33. Combi-Wrench

ASSEMBLY

ASSEMBLING/ DISASSEMBLING THE BAR AND CHAIN

Always disconnect the power plug, and wear protective gloves before you assemble or do maintenance on the product.

Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Be sure to order the bar and the saw chain listed in this manual. Failure to follow it may result in serious injury.
Save all warnings and instructions for future reference.

1. Ensure the kickback brake paddle is set to position.
2. Unscrew the bar nut (A-17) anticlockwise to take off the side cover assembly (A-18).
3. Lay the saw chain in a loop on a flat surface and straighten any kinks (Fig. B1).
   
4. Place the drive links (B-1) into the groove (B-2) on guide bar and make the chain a loop at the back of the guide bar (Fig. B2).
   
5. Hold the chain in position on the guide bar and place the loop around thechain sprocket (B-3) of the power head and check the following items (Fig. B3):
   
   1. Chain drive links are seated in the teeth ofchain sprocket (B-3).
   2. Tensioning screw (B-4) and guide bolt (B-5) locates in the slot of guide bar. Tensioning pin (B-6) is engaged in the hole of guide bar.
      NOTICE: Make sure that the direction of the arrows on the saw chain teeth is always facing forward (Fig. B3).
6. Refer to the section "TENSIONING THE SAW CHAIN" to ensure the chain is properly assembled without binding.
7. Align two guide rods (B-7) of the side cover assembly with respective holes (B-8) in the saw, then fit the side cover assembly (Fig. B4).
   
8. Tighten the bar nut.

NOTICE: If the guide bar needs to be replaced, disassemble the side cover assembly and reassemble it with the new guide bar as Fig. C shown.

OPERATION

Before each use, inspect the entire product for damaged, missing, or loose parts such as screws, nuts, bolts, etc. Securely tighten all fasteners and caps and do not operate this product until all missing or damaged parts are replace.

Some national regulation can restrict the use of the machine.

When tired, ill or under the influence of alcohol or other drugs, please do not operate the machine.
NOTE: If the machine is out of control, such as kickback, please turn off the power immediately.

APPLICATION
The product may be used in rain.

• This chain saw is designed specifically for in-tree surgery and maintenance.
  
  This saw should only be used by persons who are specially trained in tree maintenance work.
  NOTICE: Recommendation that the first-time user should, as a minimum, practice cutting logs on a saw-horse or cradle.

TENSIONING THE SAW CHAIN

Never touch or adjust the chain while the motor is running. The saw chain is very sharp; always wear protective gloves when performing maintenance to the chain.
The saw chain expands or contracts during normal saw operation. Chain tension changes as a result. Check chain tension regularly during operation and readjust if necessary.

1. Switch off the chainsaw, engage the chain brake and disconnect the power plug.
2. Loosen the bar nut, so that the guide bar can move freely for future adjustment.
3. Hold the bar nose up, and adjust the tension screw until the following points apply:
   1. Chain sag in the center of the bar is around: 1 - 2 mm (Fig. D).
      
   2. Disengage the chain brake, ensure chain can be pulled along the bar with two fingers.
      NOTICE: Carefully perform this step to avoid personal injuries, Due to this DC motor contains magnetic material, compare with conventional gasoline chain saw, when you run the saw chain by two fingers, you'd feel a certain amount of resistance. It is not as smooth as you do with gasoline chain saw.
4. Hold the bar nose up and tighten the bar nut.
   NOTICE: If chain sag in the center of the bar is not 1 - 2 mm, readjust chain tension.

FILLING OILTANK

1. Disconnect the battery pack from the chain saw.
2. Position the chain saw on its side on a firm, flat surface, so that the oil-tank cap is facing upwards. Open the oil-tank cap. if it is too tight, use the slot-head of the combi- wrench (provided) to loosen it (Fig. E).
   
3. Carefully pour the oil into the oil tank. Fill to the bottom of the fill neck. Wipe off any excess oil and close it.

NOTICE:

• The chain saw is not filled with oil at the time of purchase. It is essential to fill the tank with oil before use. The chain is automatically lubricated with chain oil during operation.
• It is specially designed to provide low friction and faster cuts.
• Never use oil or other lubricants not specifically designed for use on the bar and chain. This can lead to a clogged oil system, which may cause premature wear of the bar and chain.

ADJUSTING OIL-FLOW (Fig. F)

• This saw is equipped with an Oil-Flow Adjustment Screw (F-1), located on the bottom of the tool, it is used to adjust the oil flow for lubricating the chain, bar and cutting system. Increasing or reducing the oil-flow in the direction of arrows as marked on the housing.

LED INDICATOR ON THE CHAIN SAW
The chain saw is equipped with 2 LED indicators to indicate oil status and the charge level of the battery pack(s).

ATTACHING THE BATTERY HOLSTER TO THE CLIMBING HARNESS
This chainsaw comes with a battery holster, it is used to carry the battery pack and allows to be attached to the climbing harness (not provided).
NOTICE: Fastening the battery holster firmly onto the climbing harness, prior to wear the climbing harness.

The climbing harness with quick-release function need to be prepared to prevent the emergency occurs.

1. Seek a preferable point for hanging this battery holster on the climbing harness, hang the battery holster on the climbing harness by using thebelt hook (G-1) (Fig. G1).
   
2. Wrap the belt around the climbing harness to fix battery holster in place (Fig. G2 & G3).
   
   
3. Attach two rings (G-2) of safety strop to the climbing harness by using two karabiners (not provided), as shown in Fig G4.
   

NOTICE:

• When climbing the tree, attaching the ring 1 & 2 of the safety strop to the climbing harness by using karabiners(not provided) (Fig. G5).
  
• When the tool is in use, detach the ring 2 from the climbing harness, hold the saw by two hands to perform your cutting (Fig. G6).
  

SECURING THE SAW TO BATTERY HOLSTER
Attach the saw hook (H-2) of safety strop to the eyelet (H-1) (Fig. H).

INSTALLING/REMOVING BATTERY PACK
NOTICE: Fully charge the battery pack before its first use.

To Install (Fig. I1)
Align the ribs of the battery pack with the mounting slots then slide the battery pack into the battery holster until it snaps into position.

To Remove (Fig. I2)
Press the battery release button with your thumb to remove the battery pack.

STARTING/STOPPING THE CHAIN SAW
To Start

1. Align the " " marks on the power plug(J-2) and the chain saw 's electric socket (J-1), then insert the plug into the chain saw until the GREEN seal on the plug COMPLETELY disappears into the socket (Fig. J1).
   
2. Push the "ON/OFF" switch to position "ON" (Fig. J2).
   
3. Pull the kickback brake paddle towards the main handle to the position.
4. Move the locking tongue (J-3) forwards and then press the variable-speed trigger (J-4). The more you pull up the variable-speed trigger, the higher rotating speed the saw chain is (Fig. J3).
   

To Stop

1. Release the variable-speed trigger to stop the chain saw.
   NOTICE: The saw chain will continue to rotate for a short while after the variable-speed trigger is released. Take care to avoid contact after releasing the variable-speed trigger and when setting down the chain saw.
2. Push the kickback brake paddle forward to the brake position " ".
3. Turn the "ON-OFF" switch to position "OFF".

Always disconnect the power plug from the chain saw during work breaks and after finishing work.

PREPARATION FOR CUTTING
Proper Grip On Handles (Fig. K)

• ◾ Wear non-slip gloves for maximum grip and protection.
• ◾ Always grasp the front handle with the left hand and the main handle with the right hand.
• ◾ The fingers should encircle the handle, with the thumb wrapped under the front handle.

Never use a left-handed (cross-handed) grip, or any stance which would place your body or arm across the chain line.

Do not operate the trigger switch with your left hand and hold the front handle with your right hand. Never allow any part of your body to be in the chain line while operating a chain saw (Fig. L).

CHECKING CHAIN LUBRICATION (Fig. M)
NOTICE: Ensure oil tank of the chain saw have been filled with proper volume of chain oil.

1. Hold the guide bar above a light colored surface.
2. Switch on the saw. You will see a clear line of oil on the light colored surface after 1 minute, if Chain lubrication is operating properly.
3. If chain oil is still not visible on the light colored surface, Refer to the section "ADJUSTING OILFLOW" to adjust it

OPERATING IN THE TREE

When working or climbing, it is recommend to use the additional support, such as foot stirrup, adjustable lanyard to prevent a swing or a cutting accident.

Brefore using it, please check following points:

• Check the wear marks on the chain sprocket (N-1), If wear marks are deeper than 0.5 mm: contact your EGO servicing dealerto replace the chain sprocket.
• Also check the braking system, if wear marks on the brake lining (N-2) are uneven, contact your EGO servicing dealer to replace the brake lining must be replaced (Fig. N).
  

  N-1

  Chain Sprocket

  N-2

  Brake Lining

• Check the guide bar see related section:

GUIDE BAR MAINTENANCE

• Check the saw chain see related section:

CHAIN MAINTENANCE

• Testing the chain brake see related section: KICKBACK SAFETY DEVICES ON THIS CHAIN SAW
• Check the controls see related section: STARTING/STOPPING THE CHAIN SAW
• Check the chain lubrication see related section: CHECKING CHAIN LUBRICATION

MAINTENANCE

CLEANING

• After each use, clean debris from the chain and guide bar with a soft brush. Wipe the chain saw surface with a clean cloth moistened with a mild soap solution.
• For deep clearing, remove the side cover assembly, take down the guide bar and saw chain and then use a soft brush to thoroughly remove debris from the guide bar, saw chain, and the drive sprocket on the chain saw power head.
• Always clean out wood chips, saw dust, and dirt from the guide bar groove when replacing the saw chain.

REMOVE DUST

1. Disconnect the power plug, allow the chain saw to cool and tighten the oil-tank cap.
2. Engage the saw brake
3. Use combi-wrench (provided) to loosen the screw of dust removal cover (O-1) to open it (Fig. O1).
   
4. Clean up the sawdust and chips accumulated in the cooling fin by using compressed dry air, blow it from the opposite side air inlet (O-2) (Fig. O2).
   

GUIDE BAR MAINTENANCE
When the guide bar shows signs of wear, disassemble it from the chain saw power head and reverse it for reassembly (Fig. P1), in which case it will distribute the wear for maximum bar life.
The bar should be cleaned (including bar rails (P-1) and lubricating hole (P-2) every day of use and checked for wear and damage (Fig. P2). Feathering or burring of the bar rails is a normal process of bar wear. Such faults should be smoothed with a file as soon as they occur. A bar with any of the following faults should be replaced.
Wear inside the bar rails which permits the chain to lay over sideways.

• Bent guide bar.
• Cracked or broken rails.
• Spread rails.

The guide bar has a sprocket at its tip. The sprocket must be lubricated weekly with a grease syringe to extend the guide bar life (Fig. P3 & P4). Turn the nose sprocket (P-3) while pumping the translucent yellow, translucent red or translucent grease into the lubricating hole (P-4) until the entire sprocket has new grease. Do not push dirt into the hole.

CHAIN MAINTENANCE
Use only low-kickback chains on this saw. This fast cutting chain will provide kickback reduction when properly maintained.
A properly sharpened saw chain cuts through wood effortlessly, even with very little pressure. Never use a dull or damaged saw chain. A dull saw chain cutter leads to increased physical strain, increased vibration load, unsatisfactory cutting results, and increased wear.
For smooth and fast cutting, the chain needs to be maintained properly. The chain requires sharpening when the wood chips are small and powdery, the chain must be forced through the wood during cutting, or the chain cuts to one side. During maintenance of your chain, consider the following:

• Improper filing angle of the side plate can increase the risk of a severe kickback.
• Depth gauge clearance. Too low increases the potential for kickback. Not low enough decreases cutting ability.
• If cutter teeth have hit hard objects, such as nails and stones, or have been abraded by mud or sand on the wood, have the chain sharpened by a qualified service technician.
  NOTICE: it is recommended to have sharpening and maintenance of the saw chain performed by authorized service centers.

TRANSPORTING AND STORING

• Do not store or transport the chain saw when it is running. Always disconnect the power plug before storing or transporting.
• Always place the guide bar sheath on the guide bar and chain before storing or transporting the chain saw. Use caution to avoid the sharp teeth of the chain.
• Clean the chain saw thoroughly before storing. Store the chain saw indoors, in a dry place that is locked and/or inaccessible to children.
• Keep away from corrosive agents such as garden chemicals and de-icing salts.

TROUBLESHOOTING