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KIP 600 Service Manual

KIP 600 Service Manual

Wide format mono/color document scanner
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KIP 600
Wide Format Mono/Color
Document Scanner
SERVICE MANUAL
Version A.1
K110sm0e1.doc

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Summary of Contents for KIP 600

  • Page 1 KIP 600 Wide Format Mono/Color Document Scanner SERVICE MANUAL Version A.1 K110sm0e1.doc...
  • Page 2 Technical Bulletins or Engineering Change Orders. Read this service manual and these TBs / ECOs to understand the KIP 600 adequately, and you will be able to maintain the product quality for a long period of time.

  • Page 3: Table Of Contents

    Chapter 1 Introduction page 1. 1 Features 1- 2 1. 2 Specifications 1- 3 1. 3 Appearance 1- 4 1. 3. 1 Front 1- 4 1. 3. 2 Rear 1- 5 1. 3. 3 Operation Panel 1- 6 1. 4 Specifications for Originals 1- 7 K110sm1e1.doc...

  • Page 4: Features

    The KIP 600’s 600dpi CIS enables clear and high quality color / monochrome images. Space-saving The KIP 600 is a single footprint component to fit on most of your preferred space. Energy-saving The KIP 600 has Power Saving Mode for reduced power use.

  • Page 5: Specifications

    USB 2.0 (Maximum: 5VDC) Input power Voltage: 100-240VAC Current: 1A Frequency: 50/60Hz NOTE The KIP 600 accepts the inlet voltages of 100 to 240VAC without additional voltage transform. Power consumption 60W maximum Environmental conditions 10-32 degrees centigrade, 20-85%RH (Non condensing)

  • Page 6: Appearance

    1. 3 Appearance 1. 3. 1 Front Part Name Function Top Cover Scan originals. Opened when cleaning or misfeed. Original Tray Receives an ejected original. Original Table Used to place an original. Original Guide Guides an original to the scanner straight. Lever Locks Top Cover.

  • Page 7: Rear

    1. 3. 2 Rear Part Name Function USB Terminal Connects to the printer through a USB cable. (Maximum: 5VDC) Main Power Switch Turns the KIP 600 on / off. AC Inlet Connects the power cord. K110sm1e1.doc...

  • Page 8: Operation Panel

    Not lighting: ready to start scanning the placed original ERROR LED Lighting: some significant errors may occur Blinking: • an original is left on the KIP 600’s startup • the STOP key is pressed during scan • an original is misfed EJECT Key Ejects the original.

  • Page 9: Specifications For Originals

    1. 4 Specifications for Originals Scan originals must satisfy the following specifications. Thickness 0.05-0.65mm Width 11” - 36” Length 8.5” - 100+ ft Reference A thicker original than 0.65mm (Max. 1.6mm) is available to scan. However we will not guaranteed the image quality or original feeding for such originals. Do not scan the following kinds of originals.
  • Page 10 Accessories List 2- 4 2. 4 Connecting Power Cord 2- 5 2. 5 Connecting USB Cable 2- 7 2. 6 Installing Accessories 2- 8 2. 7 Turning on the KIP 600 2-11 2. 8 Initializing the KIP 600 2-12 K110sm2e1.doc...

  • Page 11: Installation Requirements

    Frequency 50 / 60Hz. The KIP 600 can be supplied with any voltage between 100V to 240V. If the voltage is within this range, please connect to the outlet simply. (No setting has to be changed.) 2. Make sure to connect the power plug to the outlet that is provided with the Ground Terminal.

  • Page 12: Unpacking

    • If the KIP 600 is very much cooled down having been kept in a cold warehouse for a long time, carry it to the room you will install and then leave it in that room for 6 hours or longer before removing its packages.

  • Page 13: Accessories List

    2. 3 Accessories List The following parts are the accessories for the KIP 600. Check the all contents. Part Name Number of article USB Cable Original Tray Eject Guide Calibration Sheet (in Calibration Sheet Box, 2 types) User’s Manual (CD) User’s Manual...

  • Page 14: Connecting Power Cord

    • Be sure to ground the machine. • Use a dedicated outlet for the KIP 600. Many loads on a single outlet may cause overheating and result in a fire. • The outlet must satisfy the following conditions; 100-240VAC, 50/60Hz, 1A or higher 1.
  • Page 15 3. Plug the power cord to a dedicated outlet. K110sm2e1.doc...

  • Page 16: Connecting Usb Cable

    2. 5 Connecting USB Cable The KIP 600 should be connected with a supported KIP printer through a USB cable for any operation. Use the accessory USB cable for this. NOTE You can purchase another USB Cable separately. Make sure that the cable satisfies the following specifications.

  • Page 17: Installing Accessories

    2. 6 Installing Accessories 1. Attach Original Trays (1) to the notches on the rear. 2. Pull Levers (2) up to open Top Cover (3). CAUTION Be careful not to catch a finger in Top Cover. 3. Remove the protecting films. K110sm2e1.doc...
  • Page 18 4. Attach Eject Guides (4) to Top Cover. NOTE Insert Eject Guide tabs to the notches on the front of Top Cover. Slide Eject Guide (4) until it stops. notch K110sm2e1.doc...
  • Page 19 5. Move Top Cover (3) backward to unlock it, and firmly close it. CAUTION Be careful not to catch a finger in Top Cover. 2-10 K110sm2e1.doc...

  • Page 20: Turning On The Kip

    READY READY ERROR ERROR EJECT EJECT STOP STOP 3. Press the Power Button (4). READY ERROR EJECT STOP 4. The Power Button (4) and READY LED (2) lights when the KIP 600 is ready. READY ERROR EJECT STOP 2-11 K110sm2e1.doc...
  • Page 21 2. 8 Initializing the KIP 600 After the setup, the KIP 600 requires initialization. This provides a clearer and more accurate scan image. Initialize the KIP 600 using Utility Software. See [Chapter 8 Utility Software] for installing and operating Utility Software.
  • Page 22 Chapter 3 Scan Process page 3. 1 Data flow in scan and copy 3- 2 3. 2 Positioning process of Image Blocks 3- 3 K110sm3e1.doc...
  • Page 23 It outputs the image data to the IPS through the USB 2.0. 4. The IPS outputs the image data to the KIP printer through the Interface 8 on copy, or it outputs to the Network PC through the LAN cable on Scan to File.
  • Page 24 3. 2 Positioning process of Image Block The KIP 600 reads the image of original with 5 - CIS (Contact Image Sensor). As these CIS are arranged in 2 rows, there occurs a vertical gap of image among the image blocks.
  • Page 25 The Data Controller PCB removes the vertical gap among the Image Block according to the positioning setting (Y offset) specified through the Utility. The image data before the positioning process The image data after the positioning process (Y offset) K110sm3e1.doc...
  • Page 26 Also the Data Controller PCB removes the duplication of image pixels among the Image Blocks according to the positioning setting (X overlap) specified through the Utility. The image data after the positioning process (Y offset) The image data after the positioning process (X overlap) K110sm3e1.doc...
  • Page 27 Chapter 4 Electrical page 4. 1 4- 2 4. 2 Sensor 4- 3 4. 3 4- 4 4. 4 Motor 4- 5 4. 5 Switch, Inlet 4- 6 K110sm4e1.doc...

  • Page 28: Pcb

    Function Main PCB Makes several image processes to digital data sent from CIS Controller Board. Sends the processed image data to a KIP printer. CIS Controller Board 3SB-2CCBF Converts analogue data read by CIS to digital data DC Power Supply...

  • Page 29: Sensor

    4. 2 Sensor Item Name Type Function Cover Sensor LG217L-3 Detects whether Top Cover is opened. Sensor PS117ND1 Detects original misfeed. Sensor PS117ND1 Detects the insertion of original. Detects original widths A4 (Landscape), A3, 11” and 12”. Sensor PS117ND1 Detects original widths A2, 17” and 18”. Sensor PS117ND1 Detects original widths A1, 22”...

  • Page 30: Cis

    4. 3 Item Name Type Function CIS Unit CIPS218CF601 Reads the image of original and send analog data to the CIS Controller Board K110sm4e1.doc...

  • Page 31: Motor

    4. 4 Motor Item Name Type Function Motor Transports originals. K110sm4e1.doc...

  • Page 32: Switch, Inlet

    4. 5 Switch, Inlet Item Name Type Function Power Switch AJ7201BF Supplies / shuts AC power. AC Inlet FN9222R-3-06 Receives AC power. USB Terminal K110sm4e1.doc...
  • Page 33 Chapter 5 Mechanical page 5. 1 Outer Cover 5- 2 5. 1. 1 Removing Top Cover 5- 2 5. 1. 2 Removing Shield Cover N 5- 4 5. 1. 3 Removing Side Cover L 5- 5 5. 1. 4 Removing Operation Panel Assembly 5- 5 5.

  • Page 34: Removing Top Cover

    5. 1 Outer Covers 5. 1. 1 Removing Top Cover 1. Remove Original Trays (1). 2. Remove 4 screws (2: 4x8) on the front. 3. Remove 6 Flush Head Screws (3: 4x8) on the rear. K110sm5e1.doc...
  • Page 35 4. Remove Top Cover (4). K110sm5e1.doc...

  • Page 36: Removing Shield Cover N

    5. 1. 2 Removing Shield Cover N 1. Remove Top Cover. See [5.1.1 Removing Top Cover]. 2. Remove 3 screws (1: 3x4). 2. Remove 4 screws (2: 4x8) and remove Plate Guide unit (3). 3. Remove Shield Cover N (4). K110sm5e1.doc...

  • Page 37: Removing Side Cover L

    5. 1. 3 Removing Side Cover L 1. Remove Top Cover. See [5.1.1 Removing Top Cover]. 2. Remove 2 screws (1: 4x8) and remove Side Cover L (2). 5. 1. 4 Removing Operation Panel Assembly 1. Remove Top Cover. See [5.1.1 Removing Top Cover]. 2.

  • Page 38: Removing Front Covers

    5. 1. 5 Removing Front Covers 1. Remove Top Cover, Side Cover L and Operation Panel Assembly. See [5.1.1 Removing Top Cover], [5.1.3 Removing Side Cover L], and [5.1.4 Removing Operation Panel Assembly]. 2. Remove Original Guides (1). 3. Remove 6 screws (2: 4x6) and remove Original Table (3).
  • Page 39 4. Remove 2 screws of each side (4: 3x6). 5. Pull Levers (5) upward to lift up Upper Unit. 6. Remove Front Cover (6). K110sm5e1.doc...

  • Page 40: Base Unit

    5. 2 Base Unit 5. 2. 1 Replacing DC Power Supply 1. Remove Top Cover, Side Cover L, Operation Panel Assembly and Front Covers. See [5.1.1 Removing Top Cover], [5.1.3 Removing Side Cover L], [5.1.4 Removing Operation Panel Assembly] and [5.1.5 Removing Front Covers] 2.

  • Page 41: Replacing Motor

    5. 2. 2 Replacing Motor 1. Remove Top Cover, Side Cover L, Operation Panel Assembly and Front Covers. See [5.1.1 Removing Top Cover], [5.1.3 Removing Side Cover L], [5.1.4 Removing Operation Panel Assembly] and [5.1.5 Removing Front Covers] 2. Disconnect the harness from Motor (1). K110sm5e2.doc...
  • Page 42 3. Remove 2 screws (2) to remove Motor (1). Replace it with a new one. NOTE It is possible to adjust the tension of Belt 60S2M284 (3) by moving Motor right and left. (Screws (2) must be loosed at this time.) Prepare a Tension Gage (4) and a Scale (5) like the following photo, and adjust the tension so that the bend of belt becomes 3mm when 150gf +/-50g is given.

  • Page 43: Replacing Belt 60S2M250 And Belt 60S2M284

    5. 2. 3 Replacing Belt 60S2M250 and Belt 60S2M284 1. Remove Top Cover, Side Cover L, Operation Panel Assembly and Front Covers. See [5.1.1 Removing Top Cover], [5.1.3 Removing Side Cover L], [5.1.4 Removing Operation Panel Assembly] and [5.1.5 Removing Front Covers] 2.
  • Page 44 3. Remove Belt 60S2M250 (3). Replace it with a new one. NOTE It is possible to adjust the tension of Belt 60S2M250 (3) by moving the Tension Pulleys (2) up and down. (Screws (1) must be loosed at this time.) Prepare a Tension Gage (4) and a Scale (5) like the following photo, and adjust the tension so that the bend of belt becomes 3mm when 150gf +/-50g is given.
  • Page 45 4. Loosen 2 screws (7). Slide Motor Pulley to the direction of the arrow to release Belt 60S2M284 (8). 5. Remove Belt 60S2M284 (8). Replace it with a new one. NOTE It is possible to adjust the tension of Belt 60S2M284 (8) by moving Motor right and left. (Screws (7) must be loosed at this time.) Adjust the tension so that the bend of belt becomes 3mm when 150gf +/-50g is given.

  • Page 46: Replacing Drive Roller 1 And Drive Roller 2

    5. 2. 4 Replacing Drive Roller 1 and Drive Roller 2 1. Remove Top Cover, Side Cover L and Operation Panel Assembly. See [5.1.1 Removing Top Cover], [5.1.3 Removing Side Cover L] and [5.1.4 Removing Operation Panel Assembly]. 2. Pull Levers (1) upward to lift up Upper Unit. 3.
  • Page 47 5. Remove Belt 60S2M250 (6). NOTE It is possible to adjust the tension of Belt 60S2M250 (6) by moving the Tension Pulleys (5) up and down. (Screws (4) must be loosed at this time.) Prepare a Tension Gage (7) and a Scale (8) like the following photo, and adjust the tension so that the bend of belt becomes 3mm when 150gf +/-50g is given.
  • Page 48 6. Remove 2 screws (11: 3x12) and remove Pulley Assemblies (9) (10). NOTE Reinstall Pulley Assemblies (9) (10) in place correctly. 7. Remove POM Washer (12). NOTE POM Washer is installed on Drive Roller 1 shaft. Reinstall it on the right shaft. 8.
  • Page 49 9. Remove the Pan Head Screw (14: 4x8). Remove P4 Pivot Washer (15) and P4 Twin Link 1 (16). 10. Remove the Pan Head Screw (17: 4x8). Remove P4 Pivot Washer (18) and P4 Twin Link 1 (19). 11. Remove 2 POM Washers (20). 12.
  • Page 50 13. Remove each of Retaining Ring-E (22: E6), Polyslider Washer (23) and Bearing (24) on the right. 14. Remove the Pan Head Screw (25: 4x8). Remove P4 Pivot Washer (26) and P4 Twin Link 1 (27). 15. Remove the Pan Head Screw (28: 4x8). Remove P4 Pivot Washer (29) and P4 Twin Link 1 (30).
  • Page 51 17. Remove P4 Sheet Guide (32). NOTE When reinstalling, fit 2 notches on P4 Sheet Guide (32) to both Drive Roller shafts. notch 18. Remove 6 screws (33: 3x6). 5-19 K110sm5e3.doc...
  • Page 52 19. Remove P2 Sheet Guide (34). 20. Each 2 Holder (35) holds Drive Roller 1 and Drive Roller 2. Remove 2 screws (36) fixing each Holder. 21 Remove 4 Holders (35). 5-20 K110sm5e3.doc...
  • Page 53 22. Press Brackets (37) down to release Drive Roller 1 (38). Slide Drive Roller 1 (38) left and remove it. Replace it with a new one. NOTE The longer thin end of Drive Roller 1 should be placed at the left. Left Right 5-21...
  • Page 54 23. Press Brackets (39) down to release Drive Roller 2 (40). Slide Drive Roller 2 (40) left and remove it. Replace it with a new one. NOTE (1) The longer thin end of Drive Roller 2 should be placed at the left. Left Right (2) Reinstall Drive Roller 1 (38) and Drive Roller 2 (40) in place correctly.
  • Page 55 5. 3 Upper Unit 5. 3. 1 Replacing Main PCB 1. Remove Top Cover and Shield Cover N. See [5.1.1 Removing Top Cover] and [5.1.2 Removing Shield Cover N]. 2. Disconnect harnesses (2) from Main PCB (1). Disconnect USB cable (3). 5-23 K110sm5e4.doc...
  • Page 56 3. Remove 4 screws (4) and remove Main PCB (1). Replace it with a new one. 5-24 K110sm5e4.doc...
  • Page 57 5. 3. 2 Replacing Power Board 1. Remove Top Cover and Shield Cover N. See [5.1.1 Removing Top Cover] and [5.1.2 Removing Shield Cover N]. 2. Disconnect harnesses (2) from Power Board (1). 5-25 K110sm5e4.doc...
  • Page 58 3. Remove 6 screws (3) and remove Power Board (1). Replace it with a new one. 5-26 K110sm5e4.doc...
  • Page 59 5. 3. 3 Replacing CIS Controller Board 1. Remove Top Cover and Shield Cover N. See [5.1.1 Removing Top Cover] and [5.1.2 Removing Shield Cover N]. 2. Disconnect the harness (2) and Flexible Cable (3) from CIS Controller Board (1). 3.
  • Page 60 5. 3. 4 Removing Base Plate 1. Remove Top Cover and Shield Cover N. See [5.1.1 Removing Top Cover] and [5.1.2 Removing Shield Cover N]. 2. Disconnect harnesses (2) from Power Board (1). Open Wire Saddles (3) to release cables. 5-28 K110sm5e4.doc...
  • Page 61 3. Loosen Nylon Bands (4) to release USB cable (5). Disconnect USB cable (5) from Main PCB (6). 4. Remove 4 screws (7) to release Main PCB (6). 5-29 K110sm5e4.doc...
  • Page 62 5. Disconnect Flexible Cables (8) from all CIS Controller Boards (9). NOTE (1) When reinstalling, Insert Flexible Cable (8) completely to CIS Controller Board terminal. Not doing so may cause defect imaging. Be sure to handle Flexible Cables with great care. They are easily damaged. 5-30 K110sm5e4.doc...
  • Page 63 NOTE (Continued) (2) Flexible Cables are fixed with tapes. Carefully remove the tapes to release Flexible Cables. The tapes will be reused when reinstalling. tape tape (3) The Flexible Cable (for the central CIS Controller Board (6)) is wired under the CIS Controller Board (6) and Main PCB (8).
  • Page 64 6. Remove 8 screws (11) and remove Base Plate (12). 5-32 K110sm5e4.doc...
  • Page 65 5. 3. 5 Replacing Sensor 1. Remove Top Cover, Shield Cover N and Base Plate. See [5.1.1 Removing Top Cover], [5.1.2 Removing Shield Cover N] and [5.3.4 Removing Base Plate]. 2. Disconnect the harness from Sensor (1) (2) (3). 5-33 K110sm5e5.doc...
  • Page 66 NOTE Sensor (2) is located on the back of Base Plate. 3. Remove the screw (4) and remove Cover Sensor LG217L-3 (2) and Sensor PS117ND1 (3). Replace Sensor with a new one. 2 & 3 5-34 K110sm5e5.doc...
  • Page 67 5. 3. 6 Replacing CIS Assembly and Scan Glass Assembly 1. Remove Top Cover, Shield Cover N and Base Plate. See [5.1.1 Removing Top Cover], [5.1.2 Removing Shield Cover N] and [5.3.4 Removing Base Plate]. 2. Carefully remove Flexible Cables (2) from CIS Assembly (1). 3.
  • Page 68 4. Remove 4 screws (5) and remove CIS (6) and Scan Glass Assembly (7). Replace them with new ones. NOTE (1) Clean CIS Selfoc Lens and Scan Glass if dirty. Wipe Selfoc Lens with dry cloth only. Wipe Scan Glass with neutral detergent (or alcohol) and with dry cloth. (2) When reinstalling, align CIS and Scan Glass Assembly’s end.
  • Page 69 Chapter 6 Maintenance page 6. 1 Cleaning 6- 2 6. 1. 1 Scan Glass, Feed Roller and Guide Plate 6- 2 6. 1. 2 Sensors 6- 5 6. 2 Preventive Maintenance 6- 7 K110sm6e1.doc...
  • Page 70 If Scan Glasses, Drive Rollers or Guide Plates get dusty, it may result in a poor scan image. Cleaning once a week (or as needed). CAUTION Be careful not to catch a finger in Upper Unit. 1. Press the Power Button to turn off the KIP 600 (1). READY READY ERROR...
  • Page 71 3. Gently wipe Scan Glasses (4) and Drive Rollers (5) with a soft cloth. Equal mixture of water and neutral detergent can be used. NOTE Do not use organic solvent, glass cleaner or antistatic spray. 4. Wipe Scan Glasses (4) and Drive Rollers (5) with a dry cloth. 5.
  • Page 72 6. Move Top Cover (3) backward to unlock it, and firmly close it. K110sm6e1.doc...
  • Page 73 If Sensors are dirty, the original may be detected incorrectly. Cleaning once a week (or as needed). CAUTION Be careful not to catch a finger in Upper Unit. 1. Press the Power Button to turn off the KIP 600 (1). READY READY ERROR...
  • Page 74 3. Gently wipe Sensors (4) with a dry, soft cotton cloth. NOTE Do not use water, organic solvent, glass cleaner or antistatic spray on the sensors. 4. Move Top Cover (3) backward to unlock it, and firmly close it. K110sm6e1.doc...
  • Page 75 6. 2 Preventive Maintenance Make the following maintenance to keep the machine in a good condition and to get a clear image. The following list shows which part to make maintenance, when to do and what matter to do. Cleaning As needed •...
  • Page 76 Chapter 7 Troubleshooting page 7. 1 Original Misfeed 7- 2 7. 2 Scanner Malfunction 7- 4 7. 2. 1 Scanner does not transport originals 7- 4 7. 2. 2 Scanner does not start feeding correctly placed originals 7- 4 7. 2. 3 Scanner continues feeding an original 7- 4 7.

  • Page 77: Original Misfeed

    7. 1 Original Misfeed If the Scanner carries an original incorrectly, the original should be removed by hand. CAUTION Be careful not to catch a finger in Top Cover. 1. Pull Levers (1) up to open Top Cover (2). 2. Carefully pull the original from the front remove it. If cannot, pull it from the rear.
  • Page 78 3. Move Top Cover (2) backward to unlock it, and firmly close it. K110sm7e1.doc...

  • Page 79: Scanner Malfunction

    7. 2 Scanner Malfunction 7. 2. 1 Scanner does not transport originals Cause Checking Checking Result Treatment order Sensor Is the original detected? Clean the sensors. Refer to [6.1.2 Sensors] for cleaning. Check the sensor which detects the leading edge of original.

  • Page 80: Original Is Misfed

    DC Power Supply Is the DC Power Supply on the printer Replace DC Power Supply. part normal? Main PCB Prepare another PC which can Replace Main PCB. recognize USB Scanner. correctly Does this PC recognize the KIP 600? K110sm7e1.doc...

  • Page 81: Poor Imaging

    7. 3 Poor Imaging 7. 3. 1 Completely black Cause Checking Checking Result Treatment order Calibration Can you fix the problem if you make Shading and Color Correction? (Refer to [8.4.1 Shading] and [8.4.2 Color Correction].) Cable of CIS Is the cable of each CIS connected Connect it properly, or properly? replace the cable if it is...

  • Page 82: Some Image Is Lost At The Boundary Of Image Blocks

    7. 3. 4 Some image is lost at the boundary of Image Blocks Cause Checking Checking Result Treatment order Calibration Can you fix the problem if you make Position? (Refer to [8.4.4 Position].) 7. 3. 5 Vertical image gap between Image Blocks Cause Checking Checking...
  • Page 83 Chapter 8 Utility - Service Software page 8. 1 Installation 8- 2 8. 1. 1 Installing USB Driver 8- 2 8. 1. 2 Installing Utility Software 8- 6 8. 2 Starting Utility Software 8- 8 8. 3 Displaying Scanner Information 8- 9 8.

  • Page 84: Installation

    USB Driver and Utility Software as the KIP 600 Scanner. The KIP 3000 scanner can use the KIP 600 Utility and the KIP 600 USB driver if version 1.31 or higher firmware is installed in the scanner. Please use Utility Version 0.98 or higher and Firmware Version 1.31 or higher for the KIP 600 8.
  • Page 85 3. Choose “Search for a suitable driver for my device [recommended]”. Click [Next]. Choose this. 4. Set User’s Manual CD-ROM to your optical disk drive. Select “Specify Location” and then click [Next]. Mark this. The driver is located under “Software” “driver”...
  • Page 86 5. The following message is indicated when the necessary driver is found. Click [Next]. 6. Click [Next] when the following message is indicated. 7. Complete the [Found New Hardware Wizard] clicking [Finish]. K110sm8e1.doc...
  • Page 87 8. Open Device Manager, and confirm that [KIP K105SC] is operating properly. K110sm8e1.doc...

  • Page 88: Installing Utility Software

    8. 1. 2 Installing Utility Software 1. Set the Installation Disk to your optical disk Drive Run SETUP.EXE which is in the folder “DISK1”. (“Drivers – Scanner Utility / Utility Service Program” folder in Tech CD) 2. The Setup Program starts. Click [Next].
  • Page 89 4. The name of the program folder can be changed. Click [Next]. 5. The following message is indicated when all files have been copied. Click [Finish]. K110sm8e1.doc...

  • Page 90: Starting Utility Software

    8. 2 Starting Utility Software Start Utility Software by; “Start” _”Program” _ “105 Utility” _ “105 Utility” (Utility initial screen) K110sm8e1.doc...

  • Page 91: Displaying Scanner Information

    8. 3 Displaying Scanner Information It is possible to display the scanner information in the following way. 1. Select [Information] under [Scanner]. 2. Utility Software acquires the scanner information and displays it. K110sm8e1.doc...

  • Page 92: Scanner Adjustment

    Before Calibration After Calibration (Uneven inputs) (Even inputs) [Necessary situation] Shading is required when; • Initialization (on the KIP 600’s setup) • Periodic field maintenance (every 48,000m) • After replacing; (1) CIS Assembly (2) Scan Glass Assembly (3) CIS Controller Board...
  • Page 93 [Operation] 1. Connect the KIP 600 and the PC directly with a USB 2.0 Cable. 2. Start Utility Software. 3. Select [Calibration] under [Adjust]. 4. At first it is required to calibrate all pixels. Select [All] and then click [Execute].
  • Page 94 5. Set the Calibration Sheet in the KIP 600 accessory to the KIP 600. NOTE One corner of the Calibration Sheet is cut off. Set the Calibration Sheet so that this corner is on the left and on the front side of the machine.
  • Page 95 7. As it is necessary to check the result of Calibration, click [Confirm] 8. The scan image of the Calibration Sheet is displayed. Scan image of Calibration sheet 8-13 K110sm8e2.doc...
  • Page 96 9. Scrolling the image horizontally, check whether the density is even or not. If the density is even at every place, finish the Calibration clicking [Close]. There may be some place of which density is different from others as the following image. As this pixel is “defective”, it is necessary to calibrate it individually in the next step.
  • Page 97 10. If you will calibrate an individual pixel, select [Specified part]. 11. Move the pointer onto the scan image, and you will find a kind of red cursor. Defective pixel 8-15 K110sm8e2.doc...
  • Page 98 12. Move the red cursor so that its vertical line matches the defective pixel and then click the left button of mouse. The defective pixel is selected by this operation. If there are some more defective pixels, select them in the same way. 13.

  • Page 99: Color Correction

    (1) CIS Assembly (2) Scan Glass Assembly (3) CIS Controller Board (4) Main Board [Operation] 1. Connect the KIP 600 and the PC directly with a USB 2.0 Cable. 2. Start Utility Software. 3. Select [Color Correction] under [Adjust]. 8-17 K110sm8e3.doc...
  • Page 100 4. Click [Scan]. You will be asked to set the original. 5. Set the Color Correction Sheet in the KIP 600 accessory to the KIP 600. 6. Click [OK] after setting the original, and the scanner reads the Color Correction Sheet.
  • Page 101 7. The scan image of the Color Correction Sheet is displayed. Reference You can enlarge the scan image by dragging with the right button of mouse. Press the F2 Key when you would like to go back to the reduced image. 8.
  • Page 102 9. Click [Set] to validate the checking points. 10. Color Correction is completed. If you want to check the result, click [Confirm]. 8-20 K110sm8e3.doc...

  • Page 103: Feed Distance

    8. 4. 3 Feed Distance [Purpose of adjustment] The lengths between actual original image and scan image may become different each other if you replace the Feed Roller. This is caused by the mechanical play that each Feed Roller has. Actual original image Scan image “Feed Distance”...
  • Page 104 There are some number of “c point X” and “d point X” on the Target Sheet. You can select any one, but better adjustment can be expected if you measure a longer distance. 2. Connect the KIP 600 and the PC directly with the USB 2.0 Cable. 3. Start Utility Software. 8-22...
  • Page 105 4. Select [Adjust Feed Distance] under [Adjust]. The Adjust Feed Distance Dialog is displayed. NOTE We recommend you to record the current setting value of Feed Distance for the safety before starting the adjustment from the next step. Click [Current value], and the current setting value is indicated. Current setting value 8-23 K110sm8e3.doc...
  • Page 106 5. At first, input the actual distance between “a point” and “c point” in [Actual Distance], which you have measured at the former step “1”. Actual distance between “a” and “b” 6. Set the Target Sheet to the scanner unit and then click [Scan]. 7.
  • Page 107 8. The scan image of the Target Sheet is indicated in the screen of K105 Utility Software. Scan image of Target Sheet Reference You can enlarge the scan image by dragging with the right button of mouse. Press the F2 Key when you would like to go back to the reduced image. 9.
  • Page 108 10. Click the input window of [Theoretical Distance]. A red cursor appears on the screen. 11. Click the mouse once at the measuring point. Click the mouse at the measuring point. 8-26 K110sm8e3.doc...
  • Page 109 12. Similarly indicate the enlarged image of “c point” and click the mouse at the measuring point. Click the mouse at the measuring point. 13. Some value is indicated in [Theoretical Distance] according to 2 measuring points you specified at both steps “9” and “10”. This value means the distance between “a point”...
  • Page 110 14. Click [Calculate]. The program automatically calculates the best compensation value considering the difference of “Actual Distance” and “Theoretical Distance”. The calculated compensation value (motor speed) is indicated in [Feed Adjustment Value]. 15. Click [Set], and the calculated Feed Adjustment Value is validated. 8-28 K110sm8e3.doc...
  • Page 111 16. It is necessary to check the balance of original feeding between left and right after validating the new setting. (Left side means “a-c points” side, and right side means “b-d points” side.) Repeat the former steps from “3” to “12” also for the right side (between “b point” and “d point”), and compare the values of Feed Adjustment Value between left (a-c points) and right (b-d points).
  • Page 112 8. 4. 4 Position [Purpose of adjustment] The scanner reads the image of original with 5 - CIS (Contact Image Sensor). As these CIS are arranged in 2 rows, there occurs a vertical gap of image among the image blocks. Also the reading area of these 5 pieces of CIS overlaps each other some degree.
  • Page 113 Also you need to check whether or not the Feed Distance is proper after replacing the following part. (Please record the current setting value before the replacement and then input the same value after the replacement.) (1) Main Board [Operation] 1.
  • Page 114 NOTE We recommend you to record the current setting values of Position for the safety before starting the adjustment from the next step. Click [Current value], and the current setting values are indicated. Current setting values 4. Click [Default Value], and all setting value become default condition. Default setting values 8-32 K110sm8e3.doc...
  • Page 115 5. Click [Set] to decide the setting values. 6. Set the Target Sheet to the scanner unit and then click [Scan]. 8-33 K110sm8e3.doc...
  • Page 116 7. A dialog to specify the scan settings is indicated. Simply click [Scan] to scan the Target Sheet. (You do not have to change any setting this time.) 8. The scan image of the Target Sheet is displayed on Utility Software. Reference You can enlarge the scan image by dragging with the right button of mouse.
  • Page 117 9. There will be 4 border lines of Image Blocks where you can find “vertical gap of image” and “Duplication of image”. Border line of Image Blocks Border lines Image Blocks You can integrate these Image Blocks correctly by specifying the same image included in both Image Blocks.
  • Page 118 10. You need to adjust the position of 2-3 block and 3-4 block first and then that of 1-2 block and 4-5 block. Click the input window “X Overlap” (or “Y Offset”) of “2-3” (or “3-4”). A red cursor appears on the screen. Clock the input window 11.
  • Page 119 12. Move the red cursor onto the found image on one Image Block, and specify it clicking on it. Click on this image. 8-37 K110sm8e3.doc...
  • Page 120 13. Also move the red cursor onto the same image on another Image Block, and specify it clicking on it. Click on this image. 8-38 K110sm8e3.doc...
  • Page 121 14. Utility Software automatically calculates the best value for each “X Overlap” and “Y Offset”. Click [Check]. Setting value is automatically calculated. 15. Click [Set] to decide the setting value. A dialog pops up to requesting reload of document. Click [OK]. 8-39 K110sm8e3.doc...
  • Page 122 16. After deciding the new setting value, please scan the Target Sheet again and check the concerning border of Image Blocks. Confirm that the “vertical gap of image” and “duplication of image” are removed. (Before adjustment) (After adjustment) NOTE If the scan image still has small “vertical gap” or “duplication”, change the setting value little by little with the key board.
  • Page 123 17. Repeating the former steps from 10 to 15, adjust the positions of 2-3 block and 3-4 block first. Adjust them first. 8-41 K110sm8e3.doc...
  • Page 124 18. Then adjust the positions of 1-2 block and 4-5 block. Adjust them later. 8-42 K110sm8e3.doc...
  • Page 125 8. 5 Firmware update It is possible to install the new KIP 600 Firmware from Utility Software. The KIP 600 must have version KIP600_120.x or higher firmware. Please find the most recent version on the website. 1. Select [Update Firmware] under [Scanner].
  • Page 126 4. Confirm that the file name you will install is displayed. Click [Start]. File name 5. New Firmware is sent to the KIP 600. Please wait data transfer completes. 6. A dialog is displayed, which request you to turn off the KIP 600. Turn off the machine. 8-44 K110sm8e3.doc...
  • Page 127 7. Click [Exit] finally. 8-45 K110sm8e3.doc...

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