CLMD16 User’s Manual Revision History Revision Description 1.0 – 1.3 Internal Review Re-formatted document as necessary to render HTML version Added additional H-Bridge figures, Initial Release Corrected “J3” connector pin descriptions Added Revision History table, revised Footer styles, added new switching element quantities Added “Toggle Mode”...
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___________________________________________________________ Switching Application ........................27 Counters ............................27 Timer ............................29 Flash ............................. 29 Latch ............................. 30 Toggle ............................31 Logic ............................. 32 Alarm Output ..........................33 Group Switching ........................... 33 Available Signals .......................... 34 Configuring the CLMD16 ........................34 General Tab ..........................
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CLMD16 User’s Manual Technical Support ..........................79 Maretron (2 Year) Limited Warranty ....................80 Warranty Return Procedure: ......................81 Table of Appendices Appendix A – NMEA 2000 Interfacing………………………………………………………………… A1 Table of Figures Figure 1 - Hardware Description Front View ..................4 Figure 2 - Hardware Description Bottom View ...................
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___________________________________________________________ Figure 38 - Product Manual QR Code ....................80 Notices: All illustrations are for reference purposes only. Nothing contained in this document shall replace or modify the requirements of industry standards applicable to installation, including without limitation, those of the American Boat and Yacht Council (ABYC), the National Electric Code (NEC), and/or the National Fire Protection Association (NFPA).
The CLMD16 handles resistive DC loads like lights or inductive DC loads like pumps and motors as well as capacitive loads. The Maretron CLMD16 is designed to operate within the harsh demands of the marine environment. However, no piece of marine electronic equipment can function properly unless installed, configured, and maintained in the correct manner.
___________________________________________________________ CLMD16 Features • 16 Total Output Breakers o 12x12A, 4x25A Breaker Maximum Current Ratings (resistive, capacitive, and inductive load capable) o Short Circuit Protected o Up to 32VDC Switching Voltage o Voltage back feed protection [back-to-back Field Effect Transistor (FET)] for all breaker outputs o All Breaker Outputs Support Soft Start o Parallel Breaker Capability.
3) Maretron N2KView software running on a Maretron TSM-Series Vessel Monitoring and Control Touchscreen Computer 4) Maretron N2KView Mobile app running on an Android or iOS tablet or phone** 5) Maretron DSM-Series NMEA 2000 Multi-function Color Graphic Display 6) Any NMEA 2000-connected switch, such as an Maretron MPower CKM-Series...
Installing the Maretron CLMD16 involves the following steps. Unpacking the Box When unpacking the box containing the Maretron CLMD16, you should find the following items: 1 – CLMD16 – 16 Channel DC Load Controller Module 1 – CLMD16 ‘J1’, ‘J2’ & J3’ Connector Kits (CLMD16R Only) 1 –...
___________________________________________________________ Figure 3 - Required Connections Main DC (+) Connection The unit’s main DC (+) connection is made using commonly available components not included with the CLMD16. Connect a source of DC (+) with a ring terminal to the 5/16”-18 stud on the front of the device and torque the connection within the specified range of 30 –...
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CLMD16 User’s Manual Table 1 - Main DC (+) Load Calculation Table Example In Column A, list the loads maximum operating In Column B, list the loads maximum operating current that must be available for continuous duty current for loads that are for intermittent use or use during normal operation considering possible would not be used in a continuous duty manor.
The J1-J3 receptacles on the CLMD16 unit were designed to accept Deutsch brand DTP, DT, and DRC series plugs. If needed, Maretron can supply optional pre-made 2m harnesses for the J1 and J2 connections and a 2m wiring kit for the J3 connection.
___________________________________________________________ Connecting J1-J3 Using Maretron Accessory Cable Assemblies (CLMD16R) If you opt to use the premade cable assemblies, you will need to splice the ends of the cable assemblies or connect them to a terminal block See Figure 6 for a depiction of a terminal block connection.
These connectors are known as DeviceNet or NMEA 2000 micro-C connectors. Connect the CLMD16 to a NMEA 2000 network using a Maretron NMEA 2000 cable (or compatible cable) by connecting the female end of the cable to one of the male NMEA 2000 connectors on the CLMD16 (note the key on the male connector and keyway on the female connector).
CLMD16 User’s Manual The label can be printed using a standard 8 ½ x 11 paper size Laser Printer. The label is not compatible to be printed on with inkjet printers. Instructions for printing CLMD16 Label On the top of the first page of the CLMD16 Documentation Form is a depiction of a CLMD16. Anywhere where a field is blue in color, text can be applied.
___________________________________________________________ Module Documentation Form. Figure 9 - Preparing Label Template Once the label template is ready to print, place the label sheet into a compatible laser printer and ensure to print ‘Actual Size’ page 2 only. It is recommended to print a test page to ensure the printer’s settings are correct before printing on the actual label.
CLMD16 User’s Manual including sensing time, unlatching time, mechanical operating time, and arcing time. In the CLMD16, this is replaced by configurable parameters. The Electronic Circuit Breaker performs the following protective functions: • Overload Protection (long time delay trip function) •...
___________________________________________________________ The breakers in the CLMD16 are configurable so that nuisance tripping is avoided where the start- up current may be more than those experienced in a continuous duty cycle. The system installer / configurator will need to know the current rating of the load, the maximum start-up peak current, and duration allowed for the peak in order to correctly configure the ECB settings.
CLMD16 User’s Manual WARNING Use of a breaker in a PWM mode (duty cycle less than 100%) for control of inductive loads such as motors and transformers is prohibited, and may damage the CLMD16. Soft Turn On / Off If a breaker is configured as PWM type, Soft Turn On/Off can be enabled. Soft Turn On/Off applies a 1 second ramp for the breaker to ‘ramp’...
___________________________________________________________ Figure 12 - Paralleled Breakers Connection Recommendation Please note that the maximum current rating when multiple breakers are paralleled is typically, 180% of the single channel rating. (Example: 18A maximum for two 10A breakers in parallel). When two breakers are configured in parallel, the lowest-numbered breaker controls the pair For example, if breakers #1 and #2 are configured to operate in parallel, commands that control breaker #1 will control the state of both paralleled breakers.
CLMD16 User’s Manual rather than become high impedance. The connection to DC (-) when Off passively brakes DC motors by removing electrical fields that naturally occur when a motor coasts to stop. Figure 13 - Full Bridge Operation Concept Page 23 Revision 2.1...
___________________________________________________________ Load Shedding Load shedding is a way to extend the time the system can keep working when the battery voltage is getting low. As the battery voltage drops, the CLMD16 will turn off low priority loads. This is based on 3 priority levels.
CLMD16 User’s Manual There are three load shedding levels: • Low • Medium • High (default) Each channel has a load shedding priority which is user configurable. The Medium and Low load shedding priorities have a user-configurable deactivation threshold and an activation threshold voltage level.
___________________________________________________________ The input monitor also implements configurable hysteresis values. This is where the state of the input intentionally lags behind the actual input’s value relative to the configured High or Low threshold value that may already be met. The purpose of hysteresis is to allow for a buffer to be applied onto either end of configured High or Low level thresholds.
CLMD16 User’s Manual Reference Ground For maximum accuracy using voltage sensing or resistive inputs (Inputs 1-10), the CLMD16’s reference ground (Pin 12 ‘J3’ connector) must be used as the ground reference for the input where applicable. For example, if a resistance-to-ground tank sender is being applied to resistive inputs (input #9 or 10) the reference ground of the tank sender(s) shall be the supplied CLMD16 reference ground.
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___________________________________________________________ of the button (less than Hold Period) will cause Counter Active (and thus the breaker power) to toggle state. Holding the button longer than this will cause the dimming level to cycle from the configured min set point to the configured max set point and then back from the max set point to the min set point and repeat this loop behavior until you release the button.
CLMD16 User’s Manual Timer The CLMD16 provides sixteen instances of a timer function. The Timer function provides the Switching Application the ability to postpone the activation of load output channels upon receiving channel activation commands up to 65,535 seconds for each. This is not to be confused with the Soft Start function as the Timer function does not contribute to the load PWM output.
___________________________________________________________ The Flash function has the following input signals: • Input – the flashing function is enabled as long as this signal is asserted (ON) The Flash function has the following output signals: • Flash Output – while the input signal is asserted this signal will be enabled allowing for the configurable parameters to take control of the Flash Output function.
CLMD16 User’s Manual Set/Reset Latch The truth table of a Set/Reset Latch is as shown in Table Table 8 - Latch Function Truth Table Set Input Reset Latch Output Input Previous State Undefined Toggle The switching application provides sixteen instances of a toggle. Each toggle maintains its logic state until the single input signal to the toggle transitions from a On to Off.
___________________________________________________________ Table 9 - Toggle Function Truth Table Toggle Input Previous Toggle Output Toggle Output 1→0 1→0 0→1 0→1 Logic The switching application provides forty-eight instances of three-input logic operations. The Logic (Combinatorial Logic) function provides the Switching Application the ability to take up to three signals and logically combine them using Boolean logic to create a logical signal.
CLMD16 User’s Manual Table 10 - Logic Function Truth Table Example Input A Input B Input C Output Functions of more than three variables may be constructed by using the output of one logic element as the input to a second logic element, and so on. The Logic Output signals are numbered 1 through 48.
There are several configurable items within the CLMD16, which are detailed in the remainder of this section. The CLMD16 is configured using Maretron N2KAnalyzer V3 software. The following subsections describe the configurable parameters in the CLMD16.
Figure 15 - General Configuration Tab Dialog Box Label This text box allows you to assign a text label to the device. This label is visible in Maretron analysis and supported display products and allows you to easily identify the particular device.
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___________________________________________________________ sections is present for each of the breakers in the unit. Label This text box allows you to configure a text label for the breaker to identify it (for example, “RUNNING LIGHTS” or “HATCH”). For each breaker, set this to a value which describes the breaker so that you can easily identify it in display devices.
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CLMD16 User’s Manual Default State This allows you to configure the state of the breaker when the CLMD16 is powered on. You can set this to one of the following values: • OFF – the breaker will be OFF after the CLMD16 is powered on •...
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___________________________________________________________ Short Time Pickup This parameter allows you to configure the Short Time Pickup for the breaker. This can be set in the range of 1.5 to 6.0 with a resolution of 0.1. This parameter is a multiplier of the current rating. For example, if the current rating for the breaker is set to 6 A and the Short Time Pickup parameter is set to a value of 4, then the short time pickup current will be 24 A (6A * 4).
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CLMD16 User’s Manual Short Time Trip When lit, this read-only field indicates that the breaker has tripped due to the short time trip feature. Long Time Trip When lit, this read-only field indicates that the breaker has tripped due to the long time trip feature. Thermal Protection When lit, this read-only field indicates that the breaker has been turned off due to the thermal protection feature.
___________________________________________________________ Control Tab The Control tab allows you to toggle the configured Network Input channels of the CLMD16. Each On / Off control number corresponds with Network Input numbers 1-16. When a Network Input is turned on in this dialog, the associated circuit that the Network Input is configured to control will be controlled.
CLMD16 User’s Manual Alarm Tab The Alarm tab allows you to select an internal signal to be used to control the alarm outputs of the CLMD16. You may select from the list of signals in Table 11 - Available Signal Table. See Figure 17 for Alarm Tab detail.
___________________________________________________________ Advanced Tab The Advanced tab is used to configure and observe parameters that do not normally require changing. See figures Figure 18 & Figure 19 for Advanced Tab detail. Figure 18 - Advanced Configuration Tab (Upper Portion) Dialog Box Revision 2.1 Page 42...
CLMD16 User’s Manual Figure 19 - Advanced Configuration Tab (Lower Portion) Dialog Box Device Instance This parameter allows you to configure the NMEA 2000 device instance used by the device. This value is also used as the data instance in the 127501 Binary Status Report messages transmitted by the device and can be seen on the General Tab as well as the Inputs Tab labeled as “Instance”.
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___________________________________________________________ in the CLMD16 located near the 12 Amp channels 1,2, and 3. Temp 25A Group These four read-only fields (a, b, c, and d) display the temperature measured by the four temperature sensors in the CLMD16 located near the 25 Amp Group channels. Temp MCU These two read-only fields (a and b) display the temperature measured by the two temperature sensors in the CLMD16 located near the system microcontroller.
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CLMD16 User’s Manual current through the CLMD16 is more than the 125 Amp specification. Runtime Metrics Run Time This read-only field displays the total amount of time the CLMD16 has been operational since it was last powered on. Commissioned Time This read-only field displays the total amount of the time the CLMD16 has been operational since it was built Page 45...
___________________________________________________________ Counter Tab The CLMD16 has sixteen counter elements. See: Figure 20 for Counter Tab detail. Please refer to “Counters” on page 27 for details on the implementation of this function. Figure 20 - Counter Configuration Tab Dialog Box Increment Signal This parameter allows you to select a signal to cause the counter to increment in value.
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CLMD16 User’s Manual select from the list of signals in Table 11 - Available Signal Table. When One Button Smooth Scroll Counter Type is selected the Decrement Signal is ignored as a control input. Reset Signal This parameter allows you to select a signal to cause the counter to reset to a chosen value as selected in the Min Set Point field.
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___________________________________________________________ the value to which the counter is set when the Reset input is asserted high Max Set Point This parameter allows you to configure the maximum value that the counter can reach. Press Step Size This parameter allows you to configure the step size by which to increment or decrement the counter when the increment or decrement input is pressed.
CLMD16 User’s Manual Flash Tab The CLMD16 has sixteen flash elements. See: Figure 21 for Flash Tab detail. Please refer to “Flash” on page 29 for details on the implementation of this function. Figure 21 - Flash Configuration Tab Dialog Box On Period This parameter allows you to configure the time period during which the Flash output signal will be asserted high (ON) for each flash cycle.
___________________________________________________________ Number of Cycles This parameter allows you to configure the number of cycles that the Flash element will run once the input signal is turned on. If the Flash input is turned off before this number of cycles has been run, then the Flash output signal will stop changing.
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CLMD16 User’s Manual Groups 1 through 4 This parameter allows to configure which breakers operate in parallel. Group 1 You may choose from the following: • No Parallel Outputs – All four breakers operate independently. • 1 & 2 – Breakers 1 and 2 operate in parallel, while breakers 11 and 12 operate independently.
CLMD16 User’s Manual Figure 24 - Inputs Configuration Tab (Resistive Input and Current Loop Channels Dialog Box) Input # (n) Label This box allows you to configure a text label to identify the input signal, (for example, “HIGH WATER ALARM” or “BILGE BLOWERS”). It is suggested that a descriptive name is chosen so that you can easily identify it on display devices.
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___________________________________________________________ • LOW When the input is set to Low, the corresponding field in the 127501 Binary Status Report message will be set to ON when the input signal level is less than the Low Threshold. • HIGH When the input is set to High the corresponding field in the 127501 Binary Status Report message will be set to On when the input signal level is greater than the High Threshold.
CLMD16 User’s Manual Low Threshold This numeric field allows you to program a voltage, resistance, or current value such that when the detected value on the input signal transitions from below this value to above this value, the state of the signal shall change from LOW to FLOAT.
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Label Type a description of the tank being monitored in the field marked Label. Maretron display products will display this label text when you are selecting data to display. If the channel is disabled, no further configuration is required.
CLMD16 User’s Manual Data Damping Period You can configure a damping parameter to smooth the tank level or pressure/ vacuum readings or make them more responsive. The data damping is configurable between 0.2 – 25.0 seconds. The default data damping for a channel is 3s. Realtime Resistance (Resistive Channels Only) This read-only field shows the resistance currently being measured on the applicable resistive input...
___________________________________________________________ Figure 26 - Current Loop Manual Table Calibration Tank, Initial Window Dialog Box Fluid Density To convert the pressure measured the channel must know the density of the fluid being measured. This control allows you to program the channel with the proper fluid density. You may choose from Diesel Fuel 20, Diesel Fuel 60, Fresh Water, or you may enter a different numeric density value appropriate to the fluid whose depth is being measured.
CLMD16 User’s Manual Step Fill Table In the Step Fill Table method, you start with an empty tank, and then fill the tank with fluid, stopping at intermediate points to enter the amount of fluid put into the tank thus far, ending once the tank is full.
___________________________________________________________ Figure 28 - Current Loop Step Fill Tank Calibration Dialog Box 3) Enter ‘0’ into the Current Level text box, and press ‘Step’. You have now entered the first point of the table. 4) Partially fill the tank. Enter the amount of fluid pumped into the tank into the ‘Current Level’...
CLMD16 User’s Manual Latch Tab The CLMD16 provides sixteen latches for use in the development of switching applications. Each latch element consists of a single SET-RESET latch. Please refer to ‘Latch’ on page 30 for details on the implementation of this function. See Figure 30 for Latch Tab detail. Figure 30 - Latch Configuration Tab Dialog Box Set Signal This parameter allows you to select the internal signal to be connected to the SET input of the latch...
___________________________________________________________ Load Shedding Tab The CLMD16 can implement load shedding, which allows specified loads to be turned off when the DC supply voltage drops below configured levels. Please refer to ‘ Revision 2.1 Page 62...
CLMD16 User’s Manual Load Shedding’ on page 24 for details on the implementation of load shedding. See Figure 31 for Load Shedding tab detail. Figure 31 - Load Shedding Configuration Tab Dialog Box Channel (x) Priority This programmable parameter allows you to specify the priority level of the breaker channel. You may select from one of the following values: •...
___________________________________________________________ Medium Priority Deactivate Loads Below This programmable parameter allows you to specify a voltage value such that when the DC supply voltage drops below this level, channels with MEDIUM priority will be disabled. Medium Priority Activate Loads Above This programmable parameter allows you to specify a voltage value such that when the DC supply voltage rises above this level, channels with MEDIUM priority will be enabled.
CLMD16 User’s Manual Figure 32- Logic Confirmation Tab Dialog Box Input A This signal is connected to the first input of the lookup table for this logic element. You may select from the list of signals in Table 11 - Available Signal Table. Input B This signal is connected to the second input of the lookup table for this logic element.
___________________________________________________________ Lookup Table The lookup table consists of eight rows, one for each possible combination of values for the three input signals. Set the value in the Output row of the table to the desired output signal value corresponding to the A, B, and C signal values for that row. Timer Tab The CLMD16 provides sixteen timer elements for use in constructing switching applications.
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CLMD16 User’s Manual Delay Signal This parameter allows you to select the internal signal to connect to the input of the timer element. You may select from the list of signals in Table 11 - Available Signal Table. Delay Type This parameter allows you to select the type of delay implemented by this timer function.
___________________________________________________________ Toggle Tab The CLMD16 provides sixteen toggle flip-flop elements for use in developing switching applications. Please refer to Toggle on page 31 for details on the implementation of this function. See Figure 34 for Toggle Tab detail. Figure 34 - Toggle Configuration Tab Dialog Box Toggle Signal This parameter allows you to select the internal signal to connect to the input of the timer element.
CLMD16 User’s Manual Discrete I/O Tab When a device transmitting the NMEA 2000 127501 Binary Status Report PGN is part of the installation, it can be configured to create an input signal for the CLMD16. Up to thirty-two Discrete I/O signals can be programmed. See Figure 35 for Discrete I/O Tab detail.
___________________________________________________________ 127501 Binary Status Report PGN that is desired to be used an a Discrete I/O input to the CLMD16. Group Switching Tab This tab is where Group Switching feature is configured. Inputs to the Group Switching application can be any instance / channel indicator of NMEA 2000 PGN 127501 Binary Status Report. The Group Switching feature can support up to 4 input sequences for any instance and channel / indicator of an 127501 Binary Status Report PGN.
CLMD16 User’s Manual Report PGN that is desired to be used as the Group Switching input. Indicator This parameter allows you to configure the Channel / Indicator of the NMEA 2000 127501 Binary Status Report PGN that is desired to be used as the Group Switching input related to the configured Input’s Data Instance Sequence Count This parameter enables ‘Count Detection’...
___________________________________________________________ Figure 37 - Installation Description Tab Dialog Box This device, along with all other certified NMEA devices, has two user-programmable installation description fields. You may program these fields with information specific to the device, such as date installed, the initials/name of the installer, the physical location of the device, etc. This configuration option will allow you to program the values of these fields.
CLMD16 User’s Manual Operating the CLMD16 LED Indicators The CLMD16 has four LED indicators to show system status. DIAG This LED is used to indicate the state of operation of the touch controls. It can be in one of the following states: •...
___________________________________________________________ Breaker Status LED Indicators Each breaker in the CLMD16 has a green LED indicator that is located on the correspondingly numbered switch on the touch panel. This LED can be in one of the following states: • Dark: the breaker is turned OFF •...
CLMD16 User’s Manual Maintenance Regular maintenance is important to ensure continued proper operation of the Maretron CLMD16. Perform the following tasks periodically: • Clean the unit with a soft cloth. Do not use chemical cleaners as they may remove paint or markings or may corrode the CLMD16 enclosure or seals.
• If you are controlling the load via N2KView software, breaker/switch ensure that you have a switch control license for the software. • Please refer to the CLMD16 product page on the Maretron Any other problems website for additional troubleshooting suggestions. Technical Specifications As Carling is constantly improving its products, all specifications are subject to change without notice.
CLMD16 User’s Manual NMEA 2000 Parameter Group Numbers (PGNs) Description PGN # PGN Name Default Rate Periodic Data PGNs 127500 Load Controller Connection State & 1 time / 1.5s and on Control status change 127501 Binary Status Report Default:1 time / 15s and on status change (Configurable Frequency) 127505...
Test for impaired function -24V, -36V Electrostatic Discharge (ESD) ISO 13766:2006 +/- 8 kV (Direct), +/- 15 kV (Air) Technical Support If you require technical support for Maretron products, you can reach us in any of the following ways: Telephone: 1-866-550-9100 Fax: 1-602-861-1777 E-mail:marine.support@carlingtech.com...
Maretron (2 Year) Limited Warranty Carling Technologies warrants the Maretron ® CLMD16 to be free from defects in materials and workmanship for two (2) years from the date of original purchase. If within the applicable period any such products shall be proved to Carling’s satisfaction to fail to meet the above limited warranty, such products shall be repaired or replaced at Carling’s option.
Carling reserves the right to modify or replace, at its sole discretion, without prior notification, the warranty listed above. To obtain a copy of the then current warranty policy for Maretron ® products, please go to the following web page: http://www.maretron.com/company/warranty.php...
___________________________________________________________ Appendix A – NMEA 2000 Interfacing This appendix is intended to relate specific characteristics of the CLMD16 to how they are communicated via NMEA 2000 messages in order to help ascertain whether the messaging implemented by the CLMD16 is compatible with other NMEA 2000 products. It is not a complete description of the messages.
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CLMD16 User’s Manual PGN 127501 – Binary Status Report The CLMD16 uses this PGN to transmit the state of each of the breakers and connected switch inputs. The state of the breakers may be controlled by issuing a 126208 NMEA Command for this message addressed to this device.
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___________________________________________________________ PGN 127505 – Fluid Level The CLMD16 uses this PGN to indicate the attached tank’s fluid instance, fluid type, fluid level, and tank capacity. Field 1: Fluid Instance – This field is used to identify the tank number and ranges between 0 and 15.
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CLMD16 User’s Manual 5: Sequence ID – This field is transmitted with a value of 255. Page 85 Revision 2.1...
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