Omron F3SP-U3P-TGR User Manual

Omron F3SP-U3P-TGR User Manual

F3sp-u3p-tgr series single beam safety control unit safety level 2
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Cat. No. E04E-EN-01
F3SP-U3P-TGR Series
Single Beam
Safety Control Unit
Safety Level 2
USER´S MANUAL

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Summary of Contents for Omron F3SP-U3P-TGR

  • Page 1 Cat. No. E04E-EN-01 F3SP-U3P-TGR Series Single Beam Safety Control Unit Safety Level 2 USER´S MANUAL...
  • Page 2 F3SP-U3P-TGR User's manual Cat. No. E04E-EN-01 F3SP-U3P-TGR series Single beam safety control unit, safety level 2, from 1 to 2 pairs of photocells E3FS USER'S MANUAL...
  • Page 4 F3SP-U3P-TGR User's manual The device conforms with the EC requirements in compliance with the following standards: -Low Voltage Directive 73/23/EEC -EMC Directive 89/336/EEC -Machinery Directive 89/392/EEC -IEC 61496-1: 1997 -IEC 61496-2 ed.2 IEC 2001 (CDV draft 8) -DIN V VDE 0801: 1990 and...
  • Page 5: Table Of Contents

    STARTING THE OVERRIDE FUNCTION............20 MUTING RESTRICTIONS ( )..........21 MUTING FUNCTION LED DIAGNOSTIC............... 22 FINAL CHECKS................23 10 ROUTINE MAINTENANCE OPERATIONS......... 23 11 GENERAL INFORMATION AND USEFUL DATA...... 24 12 TECHNICAL DATA..............25 13 OVERALL DIMENSIONS............. 26...
  • Page 6: Before Using The Device

    Be sure to conduct inspection regularly. Please refer to sec.10 and the safety PES instruction manual. Omron Europe and Techno-GR refuses to accept any responsibility for damage to persons or object due to the incorrect use / installation of the control unit and safety PES.
  • Page 7: General Information And Main Applications

    This version of the single beam safety control unit has the ‘muting’ function integrated, by means of this function it is possible to connect or disconnect one or more pairs of photocells in order to allow - for instance - the material passage without stopping the machine.
  • Page 8 F3SP-U3P-TGR User's manual The unit has been designed in accordance to the following standards: IEC 61496-1: 1997. Safety machinery: electro-sensitive protective devices - General requirements and test. FDIS IEC 61496-2: 1997. Safety machinery: electro-sensitive protective devices Particular requirements for system using...
  • Page 9: Operation

    14) which he can carry out the following operations: The two external buttons that have to be connected are for: • TEST : This is used to check if the whole system works effectively. By pressing the TEST button (opening of the contact), this simulates the interruption of one or more safety PESs.
  • Page 10: Precautions And Installation Criteria

    CALCULATION OF THE MINIMUM INSTALLATION DISTANCE. The safety distance ‘S’ must be sufficient to guarantee that the dangerous area cannot be reached by the operator up to the moment in which the machine with moving part stops. The safety distance must be calculated according EN999 (European Standards.
  • Page 11: Reflective Surfaces

    Always maintain the safety distance between the safety PES and a hazardous part of a machine. REFLECTIVE SURFACES. In case that reflective surface exist, the distance must be sufficient to avoid the possibility of passive reflections. <Top View> reflective material...
  • Page 12: Connections

    CONNECTIONS. REFERENCES ON THE TERMINAL BOARD. TERMINAL BLOCK ASSIGNMENT TERMIN OUTER CONNECTION Connect to the 24 Vdc power supply, 1 to 24Vcc and 2 to 1 - 2 0Vcc Connect the muting signaller LMS. Connect to the ground of plant.
  • Page 13: Pin Overview

    F3SP-U3P-TGR User's manual PIN OVERVIEW...
  • Page 14: Wiring Example

    F3SP-U3P-TGR User's manual WIRING EXAMPLE. Connection of 2 safety PES to the control unit. Muting MAIN SUPPLY A - B 24 V TOP VIEW EXTERNAL FUSE F39- F3SP-U3P-TGR control unit 10 11 12 13 14 15 16 Safety output 2...
  • Page 15 EN 60742 (double insulation) or with equal insulation, for instance VDE 0551. • It is necessary to protect the control unit with an outer fuse having a nominal interruption current equal to 1 A. • The TEST and RESET pushbuttons must be positioned in such a way that the operator can see the protected area when he restarts, or carries out a test or override operation.
  • Page 16: Alignment Procedure

    • Turn off the power supplying the control unit. • Open the TEST pushbutton. • Power the control unit. • Align the photocells by observing the LEDs on the control unit: If the alignment of the relevant pair of photocell is correct, the corresponding LED will turn on.
  • Page 17: Operating Procedures

    Automatic reset, all 2 sensors in muting, the maximum duration of the muting is of sixty seconds. infinite muting duration: this feature must be used carefully because it’s against the norm. Using this, the user must know that it works under its sole responsibility. CONFIGURATION OF THE NUMBER OF PHOTOCELLS.
  • Page 18: Muting Function

    If its presence is detected, the unit will enable the muting function and if its presence is not detected the unit will ignore any request for muting. It is important to note that if the muting indicator is connected during the F3SP-U3P-TGR is powered on, it will not be recognised and the muting function will not be enabled.
  • Page 19: Installation Criteria

    1. The muting sensors must recognise the material (pallets, vehicles, etc.) in all its length. 2. The sensors must be arranged in such a way that the material is recognised even when it must be lifted for the relevant processing.
  • Page 20 This distance must not allow to activate both sensors and the muting with the accidental passage of a person. To allow the muting function only for the first photocells it’s necessary to set the unit with the dip-switch number 3 in ON.
  • Page 21: Override

    Let’s suppose that a pallet has stopped before one or more used optical devices; the conveyor belt cannot be started again because the control unit - after having detected one or more interrupted rays - will not close the safety outputs, thus making it impossible to free the controlled area.
  • Page 22: Muting Restrictions (Muting Function)

    MUTE_A 30 ms MUTE_B MUTE_STATE ∞ / 60 s It is not possible to carry out a muting request, if the barrier is in the opened relay state.
  • Page 23: Led Diagnostic

    REEN LED passed, if blinking an error occurred. • R BREAK : if switched on, the unit has detected an object or an ED LED error has occurred - which can be possibly recovered by pressing the reset button -; in this condition, the safety outputs are opened.
  • Page 24: Final Checks

    4.1. • Check that it is not possible for a person to stop between the beams and the dangerous parts of the machine. • Make sure that there is no outer damage to the unit and/or the outer electrical connections.
  • Page 25: General Information And Useful Data

    If you believe not to have the sufficient competence to correctly install the safety devices apply to our advisory service or request the installation. We recommend to leave free space on the cover side to allow a possible easy access to the inner parts.
  • Page 26: Technical Data

    • Protection class of control unit: IP 20 • Protection class of photocells: IP 67 • Protection class of the cabinet containing the control-unit: IP54 at least • Weight: control unit: 300 g • Features of fuses muting signalling lamp: internal re-settable fuse 315mA 60V •...
  • Page 27: Overall Dimensions

    F3SP-U3P-TGR User's manual 13 OVERALL DIMENSIONS. Control unit F3SP-U3P-TGR...
  • Page 29 MANUFACTURER TECHNO-GR s.r.l. Via Torino, 13/15 10046 Poirino (TO) ITALY Tel: +39-011-9452041 / FAX: +39-011-9452090 GENERAL AGENCY OMRON EUROPE B.V. SENSOR BUSINNES UNIT Carl-Benz-Str. 4 71154 Nufringen GERMANY Tel : -49-7032-811-0 / FAX : -49-7032-811-199 Authorized distributor :...

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