Transponder-coded safety switch with guard locking (40 pages)
Summary of Contents for EUCHNER CTM-LBI-BP Series
Page 1
Operating Instructions Transponder-Coded Safety Switch with Guard Locking CTM-LBI-BP/BR Unicode/Multicode with Control of Guard Locking via Control Input IMP...
Operating Instructions Transponder-Coded Safety Switch CTM-LBI-BP/BR Contents About this document ..................... 4 1.1. Scope ............................4 1.2. Target group ..........................4 1.3. Key to symbols ..........................4 1.4. Supplementary documents ......................4 Correct use ......................5 Description of the safety function ................6 Exclusion of liability and warranty ................. 8 General safety precautions ...................
Page 3
Operating Instructions Transponder-Coded Safety Switch CTM-LBI-BP/BR Connection of a single CTM-BP/BR (separate operation) ........19 Connection of several devices in a chain (series connection) ........ 21 11.1. Series connection with wiring in the control cabinet .................21 11.2. Series connection with Y-distributors ....................21 11.2.1.
These operating instructions are not valid for safety switches CTM-LBI-BP/BR-..-..D-… with control of guard locking via IO- Link. The MAN20001661 operating instructions are valid for these devices. Important! Make sure to use the operating instructions valid for your product version. Please contact the EUCHNER support team if you have any questions. 1.2.
EN 60204-1 Ì The safety switch is allowed to be operated only in conjunction with the intended EUCHNER actuators and the related con- nection components from EUCHNER. If different actuators or other connection components are used, EUCHNER provides no warranty for safe function.
Operating Instructions Transponder-Coded Safety Switch CTM-LBI-BP/BR 3. Description of the safety function Devices from this series feature the following safety functions: Monitoring of guard locking and the position of the guard (interlocking device with guard locking according to EN ISO 14119) Safety function (see chapter 6.5. Switching states on page 11): Ì...
Page 7
Operating Instructions Transponder-Coded Safety Switch CTM-LBI-BP/BR Control of guard locking for variants with IMP/IMM connection If the device is used as guard locking for personnel protection, control of guard locking must be regarded as a safety function. The safety level of guard locking control is determined by the device PFH D and by the external control (e.g.
Prior to use, read the operating instructions and keep these in a safe place. Ensure the operating instructions are always available during mounting, setup and servicing. You can download the operating instructions from www.euchner.com. (translation of the original operating instructions) 2525462-07-04/24...
Operating Instructions Transponder-Coded Safety Switch CTM-LBI-BP/BR 6. Function The device permits the locking of movable guards. Safety switch The system consists of the following components: coded actuator (transponder) and switch. Transponder-coded actuator Whether the device learns the complete actuator code (unicode) or not (multicode) depends on the respective version.
Operating Instructions Transponder-Coded Safety Switch CTM-LBI-BP/BR 6.3.3. Guard locking signal OL The guard locking signal is present if the guard locking is active. 6.3.4. Status signal OM The status signal is present if the device’s safety outputs are switched. 6.3.5. Locking element signal OLS The locking element signal is present if the locking element is stuck and guard locking cannot be released.
Operating Instructions Transponder-Coded Safety Switch CTM-LBI-BP/BR 6.5. Switching states The detailed switching states for your switch can be found in chapter 15. Status and error messages on page 29. All safety outputs, signals and display LEDs are described there. Guard closed and locked Guard closed and not locked Guard being opened Guard open...
Operating Instructions Transponder-Coded Safety Switch CTM-LBI-BP/BR 7. Manual release Important! All release functions latch when the device is electrically isolated. Ì Guard locking remains released when the release function is reset. Ì Some situations require the guard locking to be released manually (e.g. malfunctions or an emergency). A function test must be performed after release.
Operating Instructions Transponder-Coded Safety Switch CTM-LBI-BP/BR 8. Mounting CAUTION Safety switches must not be bypassed (bridging of contacts), turned away, removed or otherwise rendered ineffective. Observe EN ISO 14119:2013, section 7, for information about reducing the possibilities for bypassing Ì an interlocking device. NOTICE Risk of damage to equipment and malfunctions as a result of incorrect installation.
Observe the EMC instructions in the manuals from the respective manufacturer. Important! If the device does not appear to function when the operating voltage is applied (e.g. the green STATE LED does not flash), the safety switch must be returned to EUCHNER. (translation of the original operating instructions) 2525462-07-04/24...
Operating Instructions Transponder-Coded Safety Switch CTM-LBI-BP/BR 9.1. Notes about Important! This device is intended to be used with a Class 2 power source in accordance with UL1310. Ì As an alternative an LV/C (Limited Voltage/Current) power source with the following properties can be used: This device shall be used with a suitable isolating source in conjunction with a fuse in accordance with UL248.
Risk of damage to equipment or malfunctions as a result of incorrect connecting cables. Use connection components and connecting cables from EUCHNER. Ì If other connection components are used, the requirements in the following table apply. EUCHNER Ì provides no warranty for safe function in case of failure to comply with these requirements.
Electronics and solenoid operating voltage, 0 V DC Solenoid control input, 24 V DC 1) Only for standard EUCHNER connecting cable 2) Monitoring output Ox can assume the function OD (door position) or OL (guard locking). More detailed information about your device is available at www.euchner.com.
With series connection: always connect inputs FI1A and FI1B directly to a power supply unit or to outputs FO1A and FO1B Ì of another EUCHNER BR device. Pulsed signals must not be present at inputs FI1A and FI1B. A detailed example of connecting and setting the parameters of the control system is available for many devices at www.euchner.com, in the area Downloads/Applications/CTM.
The user is responsible for safe integration into the overall system. Detailed application examples can be found at www.euchner.com. Simply enter the order number of your switch in the search box. You will find all available connection examples for the device in Downloads.
Page 20
Operating Instructions Transponder-Coded Safety Switch CTM-LBI-BP/BR 24V DC 24V DC Actuator Monitoring Outputs Read Head Door Monitoring Diagnostic Safety Outputs OD/C FO1A FO1B Connected load BR evaluation via PLC Fig. 2: Connection example with control input IMM (principle of operation) (translation of the original operating instructions) 2525462-07-04/24...
The user is responsible for safe integration into the overall system. Detailed application examples can be found at www.euchner.com. Simply enter the order number of your switch in the search box. You will find all available connection exam- ples for the device in Downloads.
FO1A/FO1B individual switches 0.34 mm² Contact EUCHNER in the following cases: If you connect more than 3 switches in series. Ì If you plan to use a different cable design (cross-section, material, etc.) Ì...
Operating Instructions Transponder-Coded Safety Switch CTM-LBI-BP/BR 11.2.3. Connector assignment of Y-distributor for series connection without O-Link communication Important! The switch chain must always be terminated with strapping plug 097645. Ì All guard locking solenoids are always controlled simultaneously on the use of these Y-distributors in a Ì...
Page 24
Operating Instructions Transponder-Coded Safety Switch CTM-LBI-BP/BR Fig. 3: Connection example for series connection with control of guard locking via control input IMP (principle of operation) (translation of the original operating instructions) 2525462-07-04/24...
Operating Instructions Transponder-Coded Safety Switch CTM-LBI-BP/BR 12. Using communication data A BR/IO-Link Gateway is required to use the device’s communication data and forward them to a higher-level bus system. The following devices are suitable: GWY-CB-1-BR-IO (BR/IO-Link Gateway) Ì ESM-CB (safety relay with integrated BR/IO-Link Gateway) Ì...
Operating Instructions Transponder-Coded Safety Switch CTM-LBI-BP/BR 12.3.2. Acyclical data (device data and events) After one of the commands listed below is sent, the requested data are provided via the IO-Link Gateway. The reply message always consists of 8 bytes in big endian format. Example: reply message in response to the command Send device ID number/serial number: 06 02 77 67 00 01 17 00 In this example, the device’s ID number is 161639 and its serial number is 279.
Operating Instructions Transponder-Coded Safety Switch CTM-LBI-BP/BR 13. Setup 13.1. Teaching-in actuator (only for unicode evaluation) The actuator must be allocated to the safety switch using a teach-in function before the system forms a functional unit. During a teach-in operation, the safety outputs are switched off, i.e. the system is in the safe state. The teach-in operation starts automatically after the operating voltage is switched on.
Operating Instructions Transponder-Coded Safety Switch CTM-LBI-BP/BR 13.2. Functional check WARNING Danger of fatal injury as a result of faults in installation and the functional check. Before carrying out the functional check, make sure that there are no persons in the danger area. Ì...
LOCK yellow STATE LOCK Important! If you do not find the displayed device status in the following tables, this indicates an internal device fault. Contact EUCHNER. LED not illuminated LED illuminated 1 x LED illuminated, briefly goes off 1 x inverse...
Operating Instructions Transponder-Coded Safety Switch CTM-LBI-BP/BR 15.2. Status messages LED indicator Safety Door outputs Guard position FO1A/ locking Status STATE LOCK signal FO1B signal OL green yellow Self-test after operating voltage is switched on. 5 Hz (5 s) No communication with the BR/IO-Link Gateway. quickly Door is closed and locked.
0x62 Observe the specified temperature range (see chapter 16. Technical data on page 33). Device temperature too low. 0x63 Internal fault Restart the device. On repeated occurrence, contact 0x01 Internal device fault EUCHNER. 2525462-07-04/24 (translation of the original operating instructions)
Via the acyclical data of IO-Link communication page 26 Reset for acknowledging error messages does not delete the configuration. Important! Contact EUCHNER if the fault display is not reset after briefly disconnecting the power supply. (translation of the original operating instructions) 2525462-07-04/24...
1 x 10 operating cycles Ambient temperature at U = 24 V °C Actuator approach speed m/min Actuating/extraction/retention force Device dependent, see www.euchner.com Locking force F 1,300 Locking force F /1.3 = 1,000 Weight Approx. 0.16 Connection (depending on version) 1 plug connector M12, 8-pin/1 plug connector M12, 12-pin/connecting cable with flying lead, 5 m, 8 x 0.25 mm²...
This can usually be set up in the control systems by parameter assignment. If parameter assignment is not possible for your control system or if shorter test pulses are required, contact the EUCHNER support team. The test pulses are output only if the safety outputs are switched on.
Supplier‘s Declaration of Conformity 47 CFR § 2.1077 Compliance Information Unique Identifier: CTM-LBI-BR series CTM-IBI-BR series CTM-CBI-BR series CTM-L2-BR series CTM-I2-BR series CTM-C2-BR series CTM-LBI-BP series CTM-IBI-BP series CTM-CBI-BP series CTM-L2-BP series CTM-I2-BP series CTM-C2-BP series CTM-L2-AS1B series CTM-I2-AS1B series CTM-LBI-AS1B series CTM-IBI-AS1B series Responsible Party –...
Operating Instructions Transponder-Coded Safety Switch CTM-LBI-BP/BR 16.4. Technical data for actuator A-B-A1-A1-… Value Parameter Unit min. typ. max. Material - Housing Ultradur black - Ball holder Stainless steel - Elastomer Fluorinated rubber (FKM) Resistance Resistant to chemicals and oil Food safe DIN EN 1672-2, EN ISO 14159, PAH category 3 Weight 0.0194...
Operating Instructions Transponder-Coded Safety Switch CTM-LBI-BP/BR 16.5. Technical data for actuator A-B-A5-A1-… Value Parameter Unit min. typ. max. Material - Housing Ultradur black - Ball holder Stainless steel - Elastomer Resistance Resistant to chemicals and oil Weight 0.0194 Ambient temperature °C Degree of protection IP65/IP67/IP69/IP69K...
20. Declaration of conformity The product complies with the requirements according to Machinery Directive 2006/42/EC. The EU declaration of conformity can be found at www.euchner.com. Enter the order number of your device in the search box. The document is available under Downloads.
Need help?
Do you have a question about the CTM-LBI-BP Series and is the answer not in the manual?
Questions and answers