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Omron E32 Datasheet

Fiber optic sensors

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Fiber optic sensors
E32/E3X
• wide portfolio range of fiber sensing
heads
• application oriented design for long
operational lifetime
• high precision in design and manufac-
turing for high application accuracy
• fiber and amplifier designs for easy in-
stallation and set up
E32/E3X
Features
Long operational lifetime
Ensuring that the sensors do not fail during produc-
tion and require only minimal service attention en-
hances productivity and reduces maintenance costs.
1. Models with enhanced protection and tested
resistance against harsh environments
• Tested resistance against aggressive chemicals,
extreme temperatures, low pressure (vacuum),
mechanical abuse
Easy to set up and adjust
With minimal time required for mounting the fibers
the productivity can be enhanced for machine build-
ers and the easy setting of the amplifiers simplifies
production changes for machine users.
1. Easy-teach amplifiers or manual adjusters
• Easy manual adjustment by potentiometer
• One-button auto teach for in-process dynamic
teaching, or two-point object teaching
High accuracy in smallest size
OMRON's precise manufacturing processes with in-
spection system supported alignment of the fibers
and lenses achieve minimal tolerance variations in
all standard models and allow the detection of the
smallest objects and height differences of less than
100 µm.
2. Preventing fiber breakage
• Housing construction preventing protruding
cables (e.g. square shape, side view models)
• High flex fibers with 1mm bending radius for close
wall mounting
• Robot fibers tested with more than one million
bending cycles
• Protective metal or plastic tubes
3. Operational stability
• LED power control against aging effects
• Auto-threshold control for enhanced
compensation of power decrease, e.g.
through dirt on lenses
2. Wide range of easy-to-mount fibers
• One-screw-mount fibers with hexagonal back
• Square shapes for simple surface mounting
• Side view for simple alignment
• Application-optimised housings (e.g. fork shape
for label and foil detection, tube for liquid level
detection, etc.)
• High beam axis accuracy for side view models
through precise fiber bending or angle mirror
surface treatment
• High spot evaluation precision on coaxial models
through equal fiber distribution
• Accurate distance setting through precise lens
and beam alignment
1

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Summary of Contents for Omron E32

  • Page 1 • Housing construction preventing protruding hances productivity and reduces maintenance costs. cables (e.g. square shape, side view models) • High flex fibers with 1mm bending radius for close 1. Models with enhanced protection and tested wall mounting resistance against harsh environments •...
  • Page 2 – – E32-D11N 2M dia 6 mm E32-D14L 2M E32-D14LR 2M Sensing distance measured with E3X-DA-S family in standard mode. In high resolution mode the sensing distance is approx. 30% higher. Measured with E39-R3 Specifications Item Standard High Flex E32-_C200...
  • Page 3 13x6x2.3 24.5x10x3 – E32-A03-1 2M – 20.5x2x2 – E32-A04-1 2M – Sensing distance measured with E3X-DA-S family in standard mode. In high resolution mode the sensing distance is approx. 30% higher. Specifications Item Standard High flex E32-_15 E32-A E32-E E32-_15_R...
  • Page 4 Sensing distance measured with E3X-DA-S family in standard mode. In high resolution mode the sensing distance is approx. 30% higher. Models with 40 mm sleeve instead of 90 mm sleeve are available by adding ’4’ to the order code at the end, e.g. E32-TC200B4...
  • Page 5 E32-D16 2M E32-D11L 2M E32-D21L 2M dia 3 mm E32-D12 2M Sensing distance measured with E3X-DA-S family in standard mode. In high resolution mode the sensing distance is approx. 30% higher. Measured with E39-R1 Specifications Item Through-beam Retroreflective Diffuse reflective...
  • Page 6 5 mm 3,000 Fluororesin cover E32-T51F 2M Heat resistant to 150°C Sensing distance measured with E3X-DA-S family in standard mode. In high resolution mode the sensing distance is approx. 30% higher. Specifications Item Fluororesin coating Full fluororesin cover Full fluororesin cover and heat resistance...
  • Page 7 -40°C to 150°C E32-A09H 2M 30x24x9 mm -40°C to 300°C E32-A09H2 2M Sensing distance measured with E3X-DA-S family in standard mode. In high resolution mode the sensing distance is approx. 30% higher. Specifications Item -40°C to 150°C -40°C to 200°C -40°C to 300°C...
  • Page 8 -40°C to 120°C E32-T54V 1M dia 3 -60°C to 200°C E32-T84SV 1M Sensing distance measured with E3X-DA-S family in standard mode. In high resolution mode the sensing distance is approx. 30% higher. Flange Type Size Order code 4 channel flange...
  • Page 9 E32-D11 2M E32-D21B 2M E32-D21 2M dia 1.5 mm E32-D22B 2M 15x10x3 mm E32-D15XB 2M Sensing distance measured with E3X-DA-S family in standard mode. In high resolution mode the sensing distance is approx. 30% higher. Specifications Item Square Cylindrical E32-D15XB...
  • Page 10 Sensing distance measured with E3X-DA-S family in standard mode. In high resolution mode the sensing distance is approx. 30% higher. A high flex cable version is available. Add ’R’ to the order code, e.g. E32-CC200R...
  • Page 11 4* seperate M3 heads – E32-M21 – – – E32-D36P1 2M Sensing distance measured with E3X-DA-S family in standard mode. In high resolution mode the sensing distance is approx. 30% higher. Sensing area aligned to top of housing. Specifications Item Standard High-flex E32-T16...
  • Page 12 - Limited reflective for accurate detection of shiny surfaces - Wide beam for tilt resistance tolerance of object surface Sensing distance measured with E3X-DA-S family in standard mode. In high resolution mode the sensing distance is approx. 30% higher. With amplifier E3X-DAC-S Specifications Item...
  • Page 13 - Size 60 x 40.3 x 7.5 E39-R1S - Size 42 x 22.5 x 11 E39-R3 Protective spiral tubes with 0.5 m length are available. Add '5' to order code…e.g. E39-F32A5 Fiber length 100 m on a roll - cuttable...
  • Page 14 E3X-DA-SE-S Fiber amplifier Digital fiber amplifier with one button teaching E3X-DA-SE-S allows easy one button setting and provides the best value performance ratio for standard applications. • Auto-teaching during machine operation • Digital double display for incident level and threshold •...
  • Page 15 E3X-NA/E3X-SD Fiber amplifier Digital fiber amplifier for basic applications The E3X-NA/E3X-SD is the ideal amplifier for basic fiber applications providing quick & easy adjustment. • Easy adjustment with potentiometer (E3X-NA) or up/down keys (E3X-SD) • Mutual interference prevention • Enhanced water resistance types...
  • Page 16 Select from OFF-delay, ON-delay, or one-shot timer. 1 ms to 5 s (1 to 20 ms set in 1-ms increments, 20 to 200 ms set in 10-ms increments, 200 ms to 1 s set in 100-ms increments, and 1 to 5 s set in 1 s-increments) I/O settings –...
  • Page 17 I/O settings Used for output 1: ATC error alarm output Startup operation The operation when power is turned ON can be selected: no operation, power tuning or power tuning + ATC Digital display Incident level + threshold or user specific...
  • Page 18 Fiber amplifier Fast response digital amplifier with potentiometer The E3X-NA_F provides a very fast response time and is the ideal amplifier for high speed detection applications. • Short turn on time of only 20 μs • Easy adjustment with potentiometer...
  • Page 19 Digital displays Select from the following: Incident level for channel 1 + incident level for channel 2, Incident level + threshold, incident level percentage + threshold, incident light peak level + no incident light bottom level, minimum incident light peak level + maximum no incident light bottom level,...
  • Page 20 (colour registration, allowable range) Functions Operating mode ON for match (ON for same colour as registered colour) or ON for mismatch (ON for different colour from registered colour) Timer function Timer type: OFF delay, ON delay, or one-short Timer time: 1 ms to 5 s (variable) Control outputs –...
  • Page 21 Sensing Sensing head surface (brass/nickel plating) M3 × 0.5 *Material: brass/nickel plating 2 dia. Sensing head * Note: The emitting fiber is indicated by a white line. E32-A04 6.5 dia. Two, M3 nuts and washers provided. 20.5 2,000 Four, R1.35...
  • Page 22 (45) Sensing head (brass/nickel plating) M6 × 0.75 Sensing surface Sensing head Material: aluminium 12 dia. Two, M6 nuts and washers provided. E32-D15Z E32-D12 Two, 2.2 dia. mounting holes with 2,000 4.4 dia. countersinks on both side Two, Optical fibre: two, 2.2 dia.
  • Page 23 2,000 reception fibres *1. Material: stainless steel (SUS303) *Material: stainless steel (SUS303) *3. The diameter is 6 if the fibre length exceeds 10 m. 16.5 6.5 *4. The diameter is 10 if the fibre length exceeds 10 m. E32-D32L E32-D73-S, E32-D73 2,000 Emission fibre: 1 dia.
  • Page 24 2,000 (40)*1 To the amplifier unit *1. ( ): E32-DC200F4 ( ): E32-D82F2 The 2-m section of optical fiber on the amplifier unit side is plastic *2. Material: stainless steel (SUS304) and therefore allows free cutting. E32-EC31 E32-D211, E32-D211R Two fibre attachments (E39-F9) Two hexagonal nuts Two fibre attachments (E39-F9)
  • Page 25 Two, 1-dia. optical fiber Attachments (E39-F9) E32-EL24-1 7.5 dia. cylinder countersinking 16.5 E32-ET21R Material: Aluminium and brass/nickel plating Two hexagonal nuts Two toothed washers 1 dia. Sensing head: M3 x 0.5* E32-T21R: 0.5 dia. Optical fibre: 2.2 dia. 3 dia.
  • Page 26 Sensing head* *Material: ABS 2,000 E32-L24L *1. One set of silicon tubes is black and the other set is grey. Use this difference to distinguish between the emission and reception sides. *2. Material: stainless steel (SUS303) Sensing distance Two, 3.2 dia. lenses...
  • Page 27 2,000 (45) M4 × 0.7 M2.6 × 0.45 1 dia. (sensing surface) Sensing surface *Material: stainless steel (SUS304) Four, M4 nuts and washers provided. E32-T15X E32-T12, E32-T12R Two, 2.2 dia. mounting holes with 4.4 dia. countersinks 2,000 on both sides 2.4 dia.
  • Page 28 E32-T21 Optical *1. Material: heat-resistant ABS axis Two hexagonal nuts *2. Provided with stickers with slits of width 0.5 and 1 mm (2 of each). Two toothed washers 0.9 dia. Sensing head: M3 x 0.5* E32-T16J, E32-T16JR Optical fibre: 1 dia.
  • Page 29 0.5 dia. 2,000 *1. Material: stainless steel (SUS303) 1 dia. Sensing head Fibre attachment (E39-F9) *3. The diameter is 6 mm if the fibre length exceeds 10 m. Material: stainless steel E32-T81F-S PFA cover 6 dia. Protective tube PFA tube 4 dia.
  • Page 30 1.2 dia. max. (SUS304) Sensing head: M4 x 0.7 Optical fibre: 2.2 dia. (coarse thread) * E39-F3A M2 x 2 allen-head set screw (for securing the fiber) 2,000 ( 40: E32-TC200B4) 6 dia. 4 dia. * Material: brass/nickel plating Lens surface E32-TC200E 2.1 dia.
  • Page 31 Four, 6 dia. Four, Four, A R0.8 (See note.) Four, 0.8 E39-F32A, E39-F32B M3 x 0.5; depth: 4 Head connector *1 (4.6 dia.) End cap *1 3 dia. 6 dia. Tube *2 *1. Material: brass/nickel plating *2. Material: stainless steel (SUS304) E39-F32C M4 x 0.7;...
  • Page 32 44.3 Mounting Bracket (E39-L143) Two, 3.2 dia. holes SUS304 stainless steel E3X-NA amplifiers (manual adjuster) - exemplary drawing for M8 connector version Sensitivity Indicator 8-turn sensitivity adjuster Operation Mode Selector Use to switch between Light ON and Dark ON modes.
  • Page 33 E3X-DA_AT-S Advanced amplifiers Robot applications E32-T14LR 2M Miniature E3X-DA_-S Advanced amplifiers E32-D22R 2M Miniature E32-T15X 2M Square shape E3X-DA_SE-S Easy usage amplifiers E32-D24 Miniature E32-T15XB 2M Robot applications E3X-DAC_-S Advanced amplifiers E32-D24R 2M Miniature E32-T15Y 2M Square shape E3X-MDA_ Advanced amplifiers...
  • Page 34 • Insert a fiber into the Fiber Cutter and determine the length of the fiber to be cut. lows: • Press down the Fiber Cutter in a single stroke to cut the fi- Screw-mounting Model Cylindrical Model ber. • Cut a thin fiber as follows:...
  • Page 35 • The bending radius of the stainless steel tube should be as Protective Spiral Tubes large as possible. The smaller the bending radius be- 1. Insert a fiber to the protective spiral tube from the head con- comes, the shorter the sensing distance will be. nector side (screwed) of the tube.
  • Page 36 • Mounting the End Plate (PFP-M) • Connecting and Disconnecting Connectors An End Plate should be used if there is a possibility of the Amplifier Unit moving, e.g., due to vibration. If a Mobile Console is going to be Mounting Connectors mounted, connect the End Plate in the direction shown in the follow- 1.
  • Page 37 • Fiber Connection 2. Disconnecting Fibers Remove the protective cover and raise the lock button to pull out the The E3X Amplifier Unit has a lock button for easy connection of the fibers. Fiber Unit. Connect or disconnect the fibers using the following pro- cedures: 1.
  • Page 40 Cat. No. E56E-EN-01A In the interest of product improvement, specifications are subject to change without notice. OMRON EUROPE B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands Phone: +31 23 568 13 00 Fax: +31 23 568 13 88 www.industrial.omron.eu...

This manual is also suitable for:

E3x