ICP R4H4 Installation Instructions Manual

ICP R4H4 Installation Instructions Manual

R−410a split system heat pumps

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INSTALLATION INSTRUCTIONS
R−410A Split System Heat Pumps
These instructions must be read and understood completely before attempting installation.
NOTE: Read the entire instruction manual before starting the
installation.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory–authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes and
current editions of the National Electrical Code (NEC) NFPA 70.
In Canada, refer to current editions of the Canadian electrical code
CSA 22.1.
Recognize safety information. This is the safety–alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand these signal words; DANGER, WARNING, and
CAUTION. These words are used with the safety–alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death.
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which may result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability, or
operation.
WARNING
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF position.
There may be more than 1 disconnect switch. Lock out and
tag switch with a suitable warning label.
WARNING
!
EXPLOSION HAZARD
Failure to follow this warning could
result in death, serious personal injury,
and/or property damage.
Never use air or gases containing
oxygen for leak testing or operating
refrigerant compressors.
mixtures of air or gases containing
oxygen can lead to an explosion.
N4H4 / R4H4 / WCH4 / NXH5
! !
.
WARNING signifies hazards
Pressurized
INSTALLATION RECOMMENDATIONS
NOTE: In some cases noise in the living area has been traced to
gas pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, etc. where
unit operation sound may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate
for unit capacity.
3. Run refrigerant tubes as directly as possible by avoiding un-
necessary turns and bends.
4. Leave some slack between structure and unit to absorb vi-
bration.
5. When passing refrigerant tubes through the wall, seal open-
ing with RTV or other pliable silicon–based caulk (see Fig.
1).
6. Avoid direct tubing contact with water pipes, duct work,
floor joists, wall studs, floors, and walls.
7. Do not suspend refrigerant tubing from joists and studs with
a rigid wire or strap which comes in direct contact with
tubing (see Fig. 1).
8. Ensure that tubing insulation is pliable and completely sur-
rounds vapor tube.
9. When necessary, use hanger straps which are 1 in. wide and
conform to shape of tubing insulation (see Fig. 1).
10. Isolate hanger straps from insulation by using metal sleeves
bent to conform to shape of insulation.
OUTDOOR WALL
CAULK
INSULATION
THROUGH THE WALL
HANGER STRAP
(AROUND SUCTION
TUBE ONLY)
1" (25.4 mm)
MIN
SUSPENSION
Fig. 1 – Connecting Tubing Installation
INDOOR WALL
LIQUID TUBE
SUCTION TUBE
JOIST
INSULATION
SUCTION TUBE
LIQUID TUBE
A07588
428 01 5107 07
6/7/19

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Summary of Contents for ICP R4H4

  • Page 1 INSTALLATION INSTRUCTIONS R−410A Split System Heat Pumps N4H4 / R4H4 / WCH4 / NXH5 These instructions must be read and understood completely before attempting installation. NOTE: Read the entire instruction manual before starting the INSTALLATION RECOMMENDATIONS installation. NOTE: In some cases noise in the living area has been traced to SAFETY CONSIDERATIONS gas pulsations from improper installation of equipment.
  • Page 2: Installation

    When outdoor unit is connected to factory–approved indoor unit, Elevate unit per local climate and code requirements to provide outdoor unit contains system refrigerant charge for operation with clearance above estimated snowfall level and ensure adequate AHRI rated indoor unit when connected by 15 ft. (4.57 m) of drainage of unit.
  • Page 3 FEEDER TUBE STUB TUBE DEFROST THERMOSTAT A97517 Fig. 3 – Defrost Thermostat Location Table 1 – Accessory Usage REQUIRED FOR LOW–AMBIENT REQUIRED FOR REQUIRED FOR Accessory COOLING APPLICATIONS SEA COAST APPLICATIONS LONG LINE APPLICATIONS* (Below 555F / 12.85C) } (Within 2 miles / 3.22 km) Accumulator Standard Standard...
  • Page 4: Fire Hazard

    1. Remove plastic cap holding piston in piston body of liquid After wrapping service valve with a wet cloth, tubing set can be service valve. brazed to service valve using either silver bearing or non–silver bearing brazing material. Do not use soft solder (materials which 2.
  • Page 5: Electrical Shock Hazard

    13/16” BRASS HEX NUT 5000 4500 TEFLON® SEAL 4000 LEAK IN TEFLON® 3/4” BRASS HEX BODY 3500 SYSTEM RINGS 3000 “H” DISTRIBUTOR 2500 2000 VACUUM TIGHT 1500 TOO WET 1000 TIGHT PISTON DRY SYSTEM PISTON RETAINER A95424 A10342 MINUTES Fig. 6 – Indoor Piston Installation A95424 Fig.
  • Page 6: Compressor Crankcase Heater

    TYPICAL HEAT DISCONNECT PER N.E.C. AND/OR PUMP HP THERMOSTAT FAN COIL LOCAL CODES CONTACTOR 24 VAC HOT FIELD POWER 24 VAC COM WIRING BLUE 3 PHASE ONLY HEAT STAGE 2 FIELD GROUND COOL/HEAT WIRING STAGE 1 GROUND INDOOR FAN A94025 Fig.
  • Page 7: Sequence Of Operation

    Heating CAUTION On a call for heating, thermostat makes circuits R–Y and R–G. Circuit R–Y energizes contactor, starting outdoor fan motor and ENVIRONMENTAL HAZARD compressor. Circuit R–G energizes indoor blower relay, starting blower motor on high speed. Failure to follow this caution may result in environmental damage.
  • Page 8: Check Charge

    OUTDOOR FAN RELAY DEFROST THERMOSTAT MUST BE CLOSED BEFORE DEFROST TIMER BEGINS T1 - ENABLES DEFROST Y OUTPUT TO PRESSURE SWITCHES AND CONTACTOR TIMER.MUST BE ENERGIZED FOR DEFROST TIMER TO START C - COMMON O - REVERSING VALVE SPEEDUP THERMOSTAT INPUTS A05332 Fig.
  • Page 9 7. Refer to Table 10. Find superheat temperature located in item 6 and suction pressure. At this intersection, note suc- tion line temperature. N4H4 / R4H4 Table 5 – Additional Subcooling Required − Subcooling Delta from Rating Plate Value Outdoor Unit Tonnage...
  • Page 10 WCH4−B Table 6 – Additional Subcooling Required − Subcooling Delta from Rating Plate Value Outdoor Unit Tonnage Indoor Unit | Additional Subcooling Required WLA*184AA* WLA*244AA* WLA*304AA* WLA*364AA* WLA*424CA* WLA*484BA* WLA*604CA* WLA*244AA* WLA*244BA* WLA*304BA* WLA*364BA* WLA*424DA* WLA*484CA* WLA*604DA* WLA*244BA* WLA*254BA* WLA*364AA* WLA*364CA* WLA*434CA* WLA*484DA*...
  • Page 11 NXH5 Table 7 – Additional Subcooling Required − − Subcooling Delta from Rating Plate Value OUTDOOR UNIT TONNAGE 60, 61 Indoor Models ED*4X18B**/EA*4X18*14A* ­­ EN(A,D)4X18*14** ­­ FEM4(P ,X)18**A*+TXV ­­ F(E,S)A4X18**A* ­­ FXM4X18**A* ­­ FS(M,U)4P18**A*+TXV ­­ ED*4X24***/EA*4X24*(14,17)A* ­­ ­­ EN*4X24***** ­­ ­­...
  • Page 12 Table 8 – Required Liquid Line Temperatures _F LIQUID PRESSURE AT REQUIRED SUBCOOLING TEMPERATURE (°F) SERVICE VALVE (PSIG) Table 9 – Superheat Charging (Heat Pump Only) EVAPORATOR ENTERING AIR TEMPERATURE (°F WB) OUTDOOR TEMP (°F) – – – – – –...
  • Page 13: Final Checks

    FINAL CHECKS CARE AND MAINTENANCE IMPORTANT: Before leaving job, be sure to do the following: For continuing high performance and to minimize possible equipment failure, periodic maintenance must be performed on this 1. Ensure that all wiring is routed away from tubing and sheet equipment.
  • Page 14 NOTES: −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−− −−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−−− Specifications subject to change without notice. 428 01 5107 07 Copyright 2019 International Comfort Products Lewisburg, TN 37091 USA...

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