Exmark Lazer LZS Operator's Manual

Exmark Lazer LZS Operator's Manual

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LAZER Z
®
For Serial Nos.
408,644,346 & Higher
Lazer Z (LZE, LZS, LZX) Models
Part No. 4505-491 Rev. C

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Summary of Contents for Exmark Lazer LZS

  • Page 1 LAZER Z ® For Serial Nos. 408,644,346 & Higher Lazer Z (LZE, LZS, LZX) Models Part No. 4505-491 Rev. C...
  • Page 2 To acquire a spark arrester for your unit, see your Engine Service Dealer. For all models that do not have Exmark engines, please refer to the engine manufacturer's information included with the machine. For models with Exmark engines, refer to this manual for information.
  • Page 3: Introduction

    All Exmark parts are thoroughly tested and inspected before leaving the factory, however, attention is required on your part if you are to obtain the fullest measure of satisfaction and performance.
  • Page 4: Table Of Contents

    Contents Mobil HTS Grease (Or Food-Grade Anti-seize)X-Series Only ......68 Copper-Based Anti-seize .......68 Introduction ............3 Dielectric Grease..........68 Safety ..............5 Adjustments ............69 Safety Alert Symbol ......... 5 Deck Leveling–Wing Deck Models ....69 General Safety ..........5 Pump Drive Belt Tension........71 Safety and Instructional Decals .......
  • Page 5: Safety

    Safety Safety General Safety This machine is capable of amputating hands and This machine has been designed in conformance feet and of throwing objects. Always follow all safety with the American National Standards Institute instructions to avoid serious personal injury or death. B71.4 for Commercial Turf Care Equipment–Safety •...
  • Page 6: Safety And Instructional Decals

    Exmark equipment dealer or labels. distributor or from Exmark Mfg. Co. Inc. • Replace all worn, damaged, or missing safety • Safety signs may be affixed by peeling off the signs.
  • Page 7 Safety decal109-6036 109-6036 1. Read the Operator’s manual 2. Remove the ignition key and read the instructions before servicing or performing maintenance. 3. Height of cut decal107-3069 decal112-9028 107-3069 112-9028 1. Warning-there is no rollover protection when the roll bar 1.
  • Page 8 Safety decal114-4466 114-4466 Non-RED and Non-Smart Controller Equipped Models Only 1. Main, 25A 3. Charge, 25A decal116-8283 2. PTO, 10A 4. Auxiliary, 15A 116-8283 1. Warning—read the Operator's Manual for instructions on torquing the blade bolt/nut to 55-60 ft-lb (75-81 N-m). decal115-9625 115-9625 Suspension Models...
  • Page 9 Safety decal116-8725 116-8725 LZE EFI Models Only 1. Throttle-fast 3. PTO 2. Throttle-slow 4. Check engine decal117-0346 117-0346 1. Fuel leak hazard—read the Operator's Manual; do not attempt to remove the roll bar; do not weld, drill or modify the roll bar in any way. decal116-8726 116-8726 1.
  • Page 10 Safety decal126-2055 126-2055 All Models Except Wing Deck Models 1. Wheel lug nut—torque to 95 ft-lb (129 N-m). 2. Wheel hub nut—torque to 235 ft-lb ( 319 N-m). 3. Read and understand the Operator’s manual before performing maintenance; check torque after first 100 hours and every 500 hours thereafter.
  • Page 11 Safety decal126-7875 126-7875 Kohler RED and Smart Controlled Equipped Models 1. Fuse location 4. Auxiliary, 15A 2. Relay location 5. Start relay 3. Main, 20A 6. Not used decal126-9275 126-9275 Wing Deck Models Only decal126-8597 126-8597 Wing Deck Models Only decal133-8062 133-8062 1.
  • Page 12 Safety decal135-0670 135-0670 Wing Deck Models Only 1. Crushing hazard, hand - 2. Warning - Lock the read instructions before deck wings and read decal135-1432 servicing or performing the instructions before 135-1432 maintenance. servicing or performing Wing Deck Models Only maintenance.
  • Page 13 Safety decal135-7226 135-7226 g224113 Message Display 1. Accessory—15 A 4. Engine power relay All LZE Models 2. Power—20 A 5. Fan relay All LZS/LZX Kawasaki Models except RED Equipped 3. Engine start relay 1. Fuel 6. Hour meter 2. Empty 7.
  • Page 14 Safety g224114 Message Display LZS Kohler EFI Models 1. PTO 4. Operator presence switch 2. Parking brake 5. See user’s guide for operating condition code 3. Neutral decalptosymbols PTO Switch Symbols 1. PTO–disengage 2. PTO–engage...
  • Page 15 Safety decal126-8823 126-8823 LZS Kohler EFI Models Only 1. PTO 4. Engine–start 2. Engine–off 5. Throttle-fast 3. Engine–on 6. Throttle-slow decal132-5080 132-5080 “C1” Model Only 1. Firmest position 2. Softest position...
  • Page 16 Safety decal132-0871 132-0871 This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. It is important that each operator review the slope operation instructions in the operator’s manual and review the conditions in which the machine is being operated to determine if the machine may be operated in the conditions that day and on that site.
  • Page 17 Safety decal142-2935 142-2935 1. Read the instructions before servicing or performing 5. Check the tire pressure (2 locations). maintenance. 2. Time interval 6. Grease the idler pivots; refer to the Operator's Manual for further instructions (4 locations). 3. Check the engine-oil level. 7.
  • Page 18: Specifications

    • Low fuel indicator light. • Engine Specifications: See your Engine Owner’s Electrical System Manual • Charging System: Flywheel Alternator • Engine Oil Type: Exmark 4–Cycle Premium Engine Oil • Charging Capacity: • RPM: Kohler and Kawasaki: 15 amps – All except EFI RED Equipped Units: Kohler EFI: 20 amps ◊...
  • Page 19 Specifications • Operator must be in seat when PTO is engaged, thick bolstering, two-tone cover, padded brake is disengaged, or motion control levers are flip-up armrests, integral safety switch, and moved in or engine will stop. Seat Isolation System for reduced vibration, to enhance ride of standard seat.
  • Page 20 – 96 inch deck: ◊ 16cc Parker axial piston pump ◊ 310cc Parker geroler motor • Hydraulic Oil Type: Exmark Premium Hydro Oil. • Hydraulic Oil Capacity: 52 oz (1.5 L) per side • Hydraulic Filter: P/N 116-0164 • Speeds: –...
  • Page 21 Specifications X-Series (“A5” Models): S-Series: Drive Drive Quantity Pneumatic (Air filled) Tread NPT Tractus ® 48 & 52 60 & 72 Deck Size 24 x 12.00-12 Size (60 & 72 Decks) Quantity Tread Turf Master Turf Master Important: Do Not use these tires with an Size 23 x 9.50-12 24 x 12.00-12...
  • Page 22 Specifications – 48 and 52 inch, 60R, 72R Decks: “B” Section E-Series: (cont’d.) belt with self-tensioning idler. Front Caster – 60 and 72 inch Decks: 5V Section belt with Semi-Pneumatic Pneumatic self-tensioning idler. (Air filled) – 96 Inch Deck: One 5V belt on center deck. Deck Size “A1”...
  • Page 23: Dimensions

    Specifications Dimensions Overall Length: Side Discharge Models: Overall Width 48 and 52 60 inch 72 inch Side Discharge Models: inch Deck Deck Deck Roll Bar - 79.2 inches 83.1 inches 86.1 inches 48 inch Deck 52 inch Deck (201.2 cm) (211.1 cm) (218.7 cm) Without Deck...
  • Page 24 Specifications Overall Height: Curb Weight: All Models Except “C1” Models with 48 Inch Side 1110–1160 lb Discharge Decks (503– 526 kg) Roll Bar - Up Roll Bar - Down Models with 52 Inch Side 1120–1250 lb 70.5 inches (179.1 cm) 46.8 inches (118.9 cm) Discharge Decks (508–567 kg)
  • Page 25: Torque Requirements

    Specifications Accessory Weight Table Worksheet: units should install a first under toe board kit for primary accessory weighting (scores 10-19); and a Use the table below to determine if extra weight second under toe board kit for secondary accessory is required for the unit. Identify the accessories weighting (scores 20 and higher).
  • Page 26: Product Overview

    Product Overview Product Overview Bolt Location Torque Suspension Platform Side 70-80 ft-lb (95-108 N-m) pivot 1/2 inch Mounting Rear Shock Lower 80-90 ft-lb (108-122 N-m) mounting 1/2 inch Mounting Nut Suspension Platform Rear 15-19 ft-lb (20-26 N-m) Cross Shaft 5/16 inch Retention Bolt Suspension Platform 215-265 in-lb (24-30 N-m)
  • Page 27: Operation

    Operation Operation Note: Determine the left and right sides of the machine from the normal operating position. Controls Become familiar with all the controls before starting the engine and operating the machine. Motion Control Levers The motion control levers located on each side of the console control the forward and reverse motion of the machine.
  • Page 28 Operation g223866 Figure 6 1. Fuses 4. PTO engagement switch 2. Message display 5. Throttle 3. Ignition switch 6. Choke g008593 Figure 5 Throttle Control 1. Neutral lock position 4. Forward (All Units Except RED Equipped (handles out) Units) 2. Neutral operate position 5.
  • Page 29 Operation RED Equipped Logic Display Unit Refer to the RED Equipped User’s Guide (LDU) for detailed information explaining the Operator interface allowing users to access information, reset Located on the right console. counters, modify system settings, and troubleshoot the equipment. RED Equipped Information Screen Located at the top of the LDU, above the push buttons (see Figure 9).
  • Page 30 Operation Note: Brake must be engaged, motion control When the alarm sounds, the error message will display and the LED will turn red. levers out (neutral lock position) and PTO switch disengaged to start engine. (It is not necessary for the •...
  • Page 31 Operation the battery voltage will display in the area where the The fuel shut-off valve is used to shut off the fuel hours are normally displayed. when the machine will not be used for a few days, during transport to and from the jobsite, and when Note: The LCD indicators appear when each control parked inside a building.
  • Page 32 Operation The LCD indicator will appear when the PTO WARNING switch is disengaged (see Figure 11 and Figure 12). The engine and hydraulic drive units can become Refer to the Hour Meter User’s Guide for more very hot. Touching a hot engine or hydraulic information.
  • Page 33: Before Operation

    (see item 1 in Figure 14). safely perform the job. Only use accessories and attachments approved by Exmark. In the non-latching position, the deck will • Inspect the area where the machine is to be used...
  • Page 34 Replace worn or fuel vapors have dissipated. deteriorated parts with genuine Exmark parts • Do Not refill the fuel tank or drain the when necessary. machine indoors or inside an enclosed trailer.
  • Page 35: Operating Instructions

    Operation the tank allows gasoline to expand. Overfilling WARNING may result in fuel leakage or damage to the engine Operating engine parts, especially the muffler, or emission system. become extremely hot. Severe burns can occur • Gasoline is harmful or fatal if swallowed. on contact and debris, such as leaves, grass, Long-term exposure to vapors may cause serious brush, etc.
  • Page 36 Operation • Be alert, slow down and use caution when injury or death. The operator is responsible for making turns. Do not mow in reverse unless it safe slope operation. Operating the machine on is absolutely necessary. Always look down and any slope requires extra caution.
  • Page 37 Loss of traction to the drive wheels may result in sliding and a loss of braking • Only Exmark approved accessories or attachments and steering. The machine can slide even if the may be added to the ROPS.
  • Page 38 Operation Important: Always use the seat belt with the Pull the knob and rotate 90° to hold in the unlatched position to lower the roll bar. roll bar in the operate (raised) position. Ensure that the rear part of the seat is secured with the To return to the operate position, raise the roll seat latch.
  • Page 39 Operation DANGER An uncovered discharge opening will allow objects to be thrown in an operator’s or bystander’s direction. Also, contact with the blade could occur. Thrown objects or blade contact can cause serious injury or death. Never operate the mower with the discharge deflector raised, removed, or altered unless there is a grass collection system or mulch kit in place and working properly.
  • Page 40 Operation Driving the Machine CAUTION Machine can spin very rapidly by positioning one lever too much ahead of the other. Operator may lose control of the machine, which may cause damage to the machine or injury. • Use caution when making turns. •...
  • Page 41 Operation g016947 Figure 21 g008593 Figure 20 To turn left or right, pull the motion control lever back toward neutral in the desired turn direction. 1. Neutral lock position 4. Forward (handles out) The machine will move faster the farther the 2.
  • Page 42 Operation To turn right, release pressure on the RH motion See the decal on the side of the deck lift plate for control lever and the rear of the machine will cut heights. move towards the rear and to the right. Push the deck lift pedal, release the transport lock To turn left, release pressure on the LH motion and allow the deck to lower to the cutting height.
  • Page 43 Operation g295443 Figure 24 1. Unlock cam lock 3. Lynch pin g295444 Figure 25 2. Height of cut pin 1. Top hole (-1 on decal) 2. Middle hole (0 on decal) Remove the lynch pin from the height of cut 3.
  • Page 44 Operation g035118 Figure 26 For cutting heights above 3.5 inches (90 mm) use the bottom hole. The rollers will still be effective against scalping. 1. Anti-scalp roller 2. Cutting height mounting bracket g023992 Figure 27 For Maximum Deck Flotation, place the rollers 1.
  • Page 45 Operation g253920 Figure 30 1. Bolt 3. Nut 2. Bumper Move each bumper to the desired position and g295495 Figure 29 secure them with the bolts and nuts. Torque nut Underside of Wing Deck Model to 10-12 ft-lb (14-16 N-m). Note: Only use the top or center sets of holes to 1.
  • Page 46 Operation g030096 g330350 Figure 31 1. Firmest position 3. Detents in the slots 2. Softest position To adjust the rear shock assemblies, unlock the lever, position to the desired comfort level, and lock the lever (Figure 32). Note: Make sure the left and right rear shock assemblies are always adjusted to the same positions.
  • Page 47: After Operation

    Operation After Operation General Safety • Park machine on level ground, disengage drives, set parking brake, stop engine, and remove key. Wait for all moving parts to stop before leaving the operator’s position. Allow the machine to cool before servicing, adjusting, fueling, cleaning, or storing.
  • Page 48 Operation ramp that is wider than the machine for this WARNING procedure. Back up ramps and drive forward down Loading a machine onto a trailer or truck ramps (Figure 35). increases the possibility of tip-over and could cause serious injury or death. •...
  • Page 49 Operation • Never allow children or others in or on towed equipment. • On slopes, the weight of the towed equipment may cause loss of traction, increased risk of rollover, and loss of control. Reduce the towed weight and slow down. •...
  • Page 50: Maintenance

    The use of improper components to the original equipment or failure to use can result in system failure, gasoline leakage original Exmark parts could lead to serious and possible explosion. injury or death. Unauthorized changes to the Use only approved fuel lines and fuel filters machine, engine, fuel or venting system, may for high pressure systems.
  • Page 51: Recommended Maintenance Schedule(S)

    Maintenance • Keep your hands and feet away from moving parts or hot surfaces. If possible, do not make adjustments with the engine running. • Keep all parts in good working condition and all hardware tightened, especially the blade-attachment hardware. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure...
  • Page 52: Periodic Maintenance

    “FULL” handling electrolyte. mark on the dipstick. Exmark 4-Cycle Premium • Do Not swallow electrolyte. Engine Oil is recommended; refer to the Engine Owner's manual for an appropriate API rating •...
  • Page 53 Maintenance Check the voltage of the battery with a digital CAUTION voltmeter or with the message display. If the ignition Corrosion or loose connections can cause key is turned to the “on” position for a few seconds, unwanted electrical voltage spikes at anytime the battery voltage will be displayed in the area where during the jump starting procedure.
  • Page 54: Check Mower Blades

    Maintenance off and at the same rated system voltage. These instructions are for negative ground systems only. Connect the positive (+) cable to the positive (+) terminal of the discharged battery that is wired to the starter or solenoid as shown in Figure 37. g012797 Figure 38 1.
  • Page 55 Always install the original Exmark blades, blade bushings, and blade bolts as shown.
  • Page 56: Check Safety Interlock System

    Maintenance Check Safety Interlock System Service Interval: Before each use or daily Important: It is essential that operator safety mechanisms be connected and in proper operating condition prior to use. Note: If machine does not pass any of these tests, Do Not operate. Contact an Authorized Service Dealer. Note: To prevent engine cut-outs on rough terrain, the seat has a 1/2 second time delay before the engine begins to shutdown.
  • Page 57 Maintenance Check Engine Starting Circuit Chart Note: In the Check Engine Starting Circuit Chart, the state of system item that is bold is being checked in each scenario. System Parking Brake Motion Control Levers Operator Outcome (Blades) Operator Engaged Disengaged Both levers moved in, or either Starter must in seat...
  • Page 58 Maintenance Check Shutdown Circuit Chart (continued) System Engine Parking Motion Control Operator Outcome Brake Levers (Blades) Running idle Disengaged Engaged Both levers moved in Raise off Engine must begin shutdown (1/3 throttle or of seat (but within 1 second efficient mode) don’t get off) Operator in Engine must...
  • Page 59 Maintenance Check Shutdown Circuit Chart (continued) An additional check is required for Wing Deck Models: System Engine Parking Motion Control Operator Outcome Brake Levers (Blades) Running idle Disengaged Engaged Both levers moved Operator in seat PTO must begin (1/3 throttle or and Deck out (neutral lock) shutdown within...
  • Page 60: Check Rollover Protections Systems (Roll Bar) Knobs

    Maintenance Check Rollover Protections Disengage the PTO and shut off the engine. Systems (Roll Bar) Knobs Remove and retain the clevis pins and hairpins from each wing deck storage location. Service Interval: Before each use or daily Be sure that all persons are clear of the deck wings. Check that both the mounting hardware and the Press and hold the top of the deck control switch;...
  • Page 61 Maintenance g351363 Figure 45 1. Upper pivot point 3. Deck pin assembly bushing 2. Lower pivot point bolt 4. Bushing g350948 ® Apply a thin bead of Loctite 680 to the entire Figure 43 circumference of the rear edge of the new 1.
  • Page 62: Check Seat Belt

    Maintenance Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. Visually inspect machine for any loose hardware or any other possible problem. Tighten hardware or correct the problem before operating. Service Air Cleaner Service Interval: Every 250 hours—Replace the primary air cleaner element —...
  • Page 63: Change Engine Oil

    Before reinstalling new filter, apply a thin coating Replace hydraulic reservoir cap and tighten until of Exmark 4–Cycle Premium Engine oil on the snug. Do Not overtighten. surface of the rubber seal. Turn filter clockwise...
  • Page 64: Check Tire Pressures

    Lubricate fittings with one to two pumps of If the dipstick oil level is at the “add” mark add NLGI grade #2 multi-purpose gun grease. Exmark Premium Hydro Oil. Refer to the following chart for fitting locations Replace hydraulic reservoir cap and tighten until and lubrication schedule.
  • Page 65 Pack the bearings with a NLGI grade #1 multi-purpose grease. Insert one bearing, one new seal into the wheel. Note: Seals (Exmark P/N 103-0063) must be replaced. If the axle assembly has had both spacer nuts removed (or broken loose), apply a thread locking adhesive to one spacer nut and thread onto the axle with the wrench flats facing outward.
  • Page 66: Lubricate Deck Lift Pivot

    Lubricate Deck Lift Pivot Before installing the new filters, apply a thin coat of Exmark Premium Hydro Oil on the surface Service Interval: Every 100 hours of the two rubber seals. Stop engine, wait for all moving parts to stop, and Install the new filters and torque to 14 ft-lb (19 remove key.
  • Page 67: Change Deck Lift Power Unit Fluid-Wing Deck Model Only

    Reinstall the power unit if it was removed to drain. Thread Locking Adhesives ™ Add enough Exmark Ruby Tran oil, approximately 24 oz (710 ml) and replace cap. Thread locking adhesives such as “Loctite 242”...
  • Page 68: Mobil Hts Grease (Or Food-Grade Anti-Seize)X-Series Only

    Maintenance Mobil HTS Grease (Or Food-Grade Anti-seize) X-Series Only Mobil HTS grease (or food-grade anti-seize) is used in the following location: Between the cutter housing spindles and bearings. On 96 inch decks, also grease the anti-scalp roller bolts. Copper-Based Anti-seize Copper-based anti-seize is used in the following location: On threads of Blade Bolts.
  • Page 69: Adjustments

    Maintenance Adjustments Insert the height adjustment pin into the 4 inch (102 mm) cutting height location and reinstall the Note: Disengage PTO, shut off engine, wait for lynch pins. all moving parts to stop, engage parking brake, and Lock the left and right wing deck cam locks. remove key before servicing, cleaning, or making any Start engine.
  • Page 70 Maintenance Adjusting the Center Deck the deck is too high, loosen the single point adjustment bolt by rotating it counterclockwise. Adjust the height — to increase, turn the Loosen the front and rear height of cut plate adjuster screw clockwise; to decrease, turn mounting bolts.
  • Page 71: Pump Drive Belt Tension

    Maintenance should be adjusted 1/4 inch (6.4 mm) higher than lightly touch the ground with minimal pressure. the front. Tighten all four rear hanger mount points (item 1, Figure 55). The left and right wing decks have blade height adjustments with front and rear adjust points. To Retighten the front and rear height of cut hanger adjust the wing blade height, first loosen the front jam nuts.
  • Page 72: Electric Clutch Adjustment

    Maintenance g011732 g297209 Figure 57 Figure 56 1. Armature 5. Brake spacer 1. Rear linkage 4. Caliper 2. Field shell 6. Re-gap shim 2. Jam nut 5. Wheel hub 3. Rotor 7. Brake pole 3. Spring clevis pin 4. Brake mounting bolt Loosen the jam nut on the rear linkage.
  • Page 73 Maintenance g011735 Figure 60 g011734 Figure 58 1. Feeler gauge 1. Brake mounting bolt 2. Shim • If the gap is less than 0.010 inch, then Using needle nose pliers, or by hand, take reinstall the shim and reference the hold of the tab and remove the shim (Do Not Troubleshooting section.
  • Page 74: Motion Control Linkage Adjustment

    Maintenance Motion Control Linkage Adjustment Located on either side of the fuel tank, below the seat are the pump control linkages. Rotating the pump linkage with a 1/2 inch wrench allows fine tuning adjustments so that the machine does not move in neutral.
  • Page 75: Motion Control Damper Adjustment

    Maintenance Motion Control Damper Loosen the jam nut. Tighten or loosen the flanged nut to the desired Adjustment feel. The top damper mounting bolt can be adjusted to For more resistance, tighten the flanged nut. obtain a more desired motion control lever resistance. For less resistance, loosen the flanged nut See Figure 62 for mounting options.
  • Page 76: Motion Control Full Forward Tracking Adjustment

    Maintenance Motion Control Full Forward Tracking Adjustment If the machine travels or pulls to one side when the motion control levers are in the full forward position, adjust the cover plates. Loosen the screws on a cover plate (see Figure 65). Slide the cover plate backward or forward to adjust the travel of the lever and tighten the screws.
  • Page 77: Caster Pivot And Gauge Wheel Pivot Bearings Pre-Load Adjustment

    Maintenance Caster Pivot and Gauge Wheel Pivot Bearings Pre-Load Adjustment Remove dust cap from caster and tighten nyloc nut until washers are flat and back off 1/4 of a turn to properly set the pre-load on the bearings. If disassembled, make sure the spring disc washers are reinstalled as shown in Figure 66.
  • Page 78: Cleaning

    Maintenance Cleaning CAUTION Excessive debris around engine cooling air intake and exhaust system area can cause engine, Cleaning and Storing Safety exhaust area, and hydraulic system to overheat • Park machine on level ground, disengage drives, which can create a fire hazard. set parking brake, stop engine, and remove key.
  • Page 79: Clean Grass Build-Up Under Deck

    Maintenance Battery Disposal Clean Grass Build-Up Under Deck DANGER Service Interval: Before each use or daily Battery electrolyte contains sulfuric acid, which is poisonous and can cause severe burns. Stop engine, wait for all moving parts to stop, and Swallowing electrolyte can be fatal or if it touches remove key.
  • Page 80: Troubleshooting

    Troubleshooting Troubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use. When a problem occurs, do not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank. The following table lists some of the common causes of trouble.
  • Page 81 Troubleshooting Problem Possible Cause Corrective Action Oil temperature light is on and engine RPM 1. Engine Control Unit has limited engine 1. Check oil level. If level is above “add”, is low RPMs, known as “limp” mode. contact an Authorized Service Dealer. Remove debris from hood and oil cooler.
  • Page 82 Troubleshooting Problem Possible Cause Corrective Action Blades do not rotate. 1. Deck belt is worn, loose or broken. 1. Install new deck belt. 2. Deck belt is off pulley. 2. Install belt on clutch and deck pulleys, idlers, and tensioning idler per routing decal on deck.
  • Page 83: Schematics

    Schematics Schematics Electrical Logic Schematic — Kawasaki (Non-CARB) Models g032372...
  • Page 84 Schematics Electrical Logic Schematic — Kawasaki (CARB) Models g200804...
  • Page 85 Schematics Electrical Logic Schematic — Kohler Carbureted Models g032373...
  • Page 86 Schematics Electrical Logic Schematic — Kohler EFI for Lazer E-Series Models g200826...
  • Page 87 Schematics Electrical Logic Schematic — 940 Kohler EFI Red Equipped Models g237359...
  • Page 88 Schematics Electrical Logic Schematic — 980 Kohler EFI RED Equipped Models–Non-Wing Decks g358895...
  • Page 89 Schematics Electrical Logic Schematic — Kawasaki EFI RED Equipped Models g256757...
  • Page 90 Schematics Electrical Logic Schematic — Kohler EFI Smart Controller Equipped Models g280659...
  • Page 91 Schematics Electrical Logic Schematic — Kohler Models with Wing Decks g294455...
  • Page 92 Schematics Hydraulic Diagram g008623...
  • Page 93 Schematics Wing Deck Lift Hydraulic Diagram DECK LIFT FOLD CYLINDER CYLINDERS PORTS “A”, “B”, “C” 7/16-20 UNF (#4 SAE) .020 345 BAR ±7 5000 PSI ±100 .020 RATIO 221 BAR ±7 3200 PSI ±100 0.35 CC/REV 0.022 IN /REV g299104...
  • Page 94: Information

    While the exposure from Exmark products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Exmark has elected to provide the Prop 65 warnings. Moreover, if Exmark does not provide these warnings, it could be sued by the State of California or by...
  • Page 95 Notes:...
  • Page 96 Notes:...
  • Page 97 Service Record Date: Description of Work Done: Service Done By:...
  • Page 99 g011841 Figure 69 This page may be copied for personal use. 1. The maximum slope you can operate the machine on is 15 degrees. Use the slope indicator to determine the degree of slope of hills before operating. Do Not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope.
  • Page 100 Pack) or Fill in Below Engine Model No. and Spec. No. Model No. Engine Serial No. (E/No) Serial No. ©2021 Exmark Mfg. Co., Inc. Part No. 4505-491 Rev. C 415 Industrial Row (402) 223-6375 Beatrice, NE 68310 Fax (402) 223-5489...

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