LGMG A30JE Operation And Safety Manual
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LGMG A30JE Operation And Safety Manual

Articulated boom mobile elevating work platform ansi
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Operation and Safety Manual
LGMG North America Inc.
Mobile Elevating Work Platform
！
Before operation and maintenance, the
drivers and service personnel shall
always read and thoroughly understand
all information in this manual. Failure to
do so may result in, fatal accidents or
personal injury.
This manual must be kept with this
machine at all times.
Articulated Boom
WARNING
A30JE
ANSI

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  • Page 1 LGMG North America Inc. Operation and Safety Manual A30JE Articulated Boom Mobile Elevating Work Platform ANSI ！ WARNING Before operation and maintenance, the drivers and service personnel shall always read and thoroughly understand all information in this manual. Failure to do so may result in, fatal accidents or personal injury.
  • Page 2 This page left blank intentionally...

  • Page 3: Table Of Contents

    LGMG North America Inc. Operation and Safety Manual Contents Chapter 1 Safety ..................1 1.1 Danger ....................3 1.2 No Operation Is Allowed Unless............3 1.3 Classification of Dangers ..............3 1.4 Intended Purpose ................3 1.5 Safety Sign Maintenance ..............3 1.6 Risk of Electric Shock ...............
  • Page 4 LGMG North America Inc. Operation and Safety Manual 8.2 Basic Principles ................49 8.3 Functional Test ................49 8.4 Tests from the Lower Control Box ........... 49 8.5 Tests from the Upper Control Box ........... 49 Chapter 9 Operating Instructions ............... 53 9.1 No Operation Is Allowed Unless............
  • Page 5 Operation and Safety Manual Foreword Thank you for choosing to use this Mobile Elevating Work Platform from LGMG North America. This machine is designed according to ANSI A92.20-21 and CSA B354.6-17. The information specified in this manual is intended for the safe and proper operation of this machine for its’ intended purpose.
  • Page 6 The operation & maintenance prevention measures listed in this manual are only applicable to the specified uses of this machine. LGMG assumes no responsibility if this machine is used beyond the range of this manual. The user and the operator shall be responsible for the safety of such operations.

  • Page 7: Chapter 1 Safety

    LGMG North America Inc. Operation and Safety Manual Chapter 1 Safety...
  • Page 8 LGMG North America Inc. Operation and Safety Manual...

  • Page 9: Danger

    CAUTION The meanings of symbols, color codes and characters on the decals of It is strictly forbidden to use the LGMG’s products are as follows: machine to carry loads. Security warning symbol: are used for 1.5 Safety Sign Maintenance warning of potential personal injuries.

  • Page 10: Risk Of Electric Shock

    LGMG North America Inc. Operation and Safety Manual their safety when replacing any missing or Do not use the vehicle as a ground wire damaged safety signs. when welding. The safety decal should be cleaned with 1.7 Risk of Tipping mild soap and water.
  • Page 11 LGMG North America Inc. Operation and Safety Manual lowered and do not continue to operate the vehicle. 15) Do not use the boom to push the vehicle or other object. 16) Do not make the boom contact adjacent Do not operate the vehicle in strong winds components.

  • Page 12: Risk Of Crushing

    LGMG North America Inc. Operation and Safety Manual and the nuts are properly tightened. 28) The noise level of the ground working area and platform working area is less than 76 Platform uphill 29) Wear necessary protection when used or stand beside the machine.

  • Page 13: Risk Of Collision

    LGMG North America Inc. Operation and Safety Manual Do not enter or exit the platform unless the 10) The direction arrows of the drive and vehicle is in the telescoped state. steering function of the upper control box should be noted.

  • Page 14: Risk Of Bodily Injury

    LGMG North America Inc. Operation and Safety Manual 1.16 Risk of Bodily Injury Do not operate the vehicle when hydraulic oil leaks, which may penetrate or burn your skin. Incorrect contact with any component under the cover may cause serious injury.

  • Page 15: Check For Tires And Wheels

    LGMG North America Inc. Operation and Safety Manual minimum weight of each battery tray (including conditions:  On steep slopes or in caves; battery) must reach 246 kg/542 lbs.  When there are protrusions, Danger during lifting obstacles or debris on the ground;...
  • Page 16 LGMG North America Inc. Operation and Safety Manual Charge the battery. (If necessary)

  • Page 17: Chapter 2 Legend

    LGMG North America Inc. Operation and Safety Manual Chapter 2 Legend...
  • Page 18 LGMG North America Inc. Operation and Safety Manual...
  • Page 19 LGMG North America Inc. Operation and Safety Manual Name Name Steering wheel Platform Counterweight Upper control box Battery box Guardrail Lower control box Lanyard fixing point Non-steering wheel File box Base boom section Foot switch Jib rotate cylinder Tower boom section...
  • Page 20 LGMG North America Inc. Operation and Safety Manual...

  • Page 21: Chapter 3 Decal

    LGMG North America Inc. Operation and Safety Manual Chapter 3 Decal...
  • Page 22 LGMG North America Inc. Operation and Safety Manual...
  • Page 23 LGMG North America Inc. Operation and Safety Manual Decal...
  • Page 24 LGMG North America Inc. Operation and Safety Manual Decal...
  • Page 25 LGMG North America Inc. Operation and Safety Manual Decal List Name Name Decal-Wheel load Decal-Backward arrow-yellow Hood sign-left Decal-Backward arrow-yellow Decal-Left box model Decal-Prevention of falling Decal-Anti-crush hazard sign Decal-Lanyard fixed point Decal-Warning line Decal-Lanyard fixed point Decal-Platform Decal-Group LOGO...
  • Page 26 LGMG North America Inc. Operation and Safety Manual...

  • Page 27: Chapter 4 Specification

    LGMG North America Inc. Operation and Safety Manual Chapter 4 Specification...
  • Page 28 LGMG North America Inc. Operation and Safety Manual...
  • Page 29 LGMG North America Inc. Operation and Safety Manual Specification A30JE Vehicle parameters 4.1 Vehicle performance parameters Item Parameter Item Parameter Rated load (kg/lbs) 230/510 Turntable rotation by one circle (s) 62-68 Vehicle weight (kg/lbs) 6700/14771 Boom lifting (s) 18-30 Maximum number of people...
  • Page 30 LGMG North America Inc. Operation and Safety Manual Drive motor Rated power (kW) 3.56 Output voltage (V) Battery (Total) Capacity (Ah) Nominal AC input voltage (V) 100-240 Maximum AC input current (A) Charger Nominal DC Output Voltage (V) Maximum DC Output Current (A)
  • Page 31 LGMG North America Inc. Operation and Safety Manual 4.7 Range of motion...
  • Page 32 LGMG North America Inc. Operation and Safety Manual...

  • Page 33: Chapter 5 Control Unit

    LGMG North America Inc. Operation and Safety Manual Chapter 5 Control Unit...
  • Page 34 LGMG North America Inc. Operation and Safety Manual...

  • Page 35: Lower Control Box

    LGMG North America Inc. Operation and Safety Manual 5.1 Lower Control Box Figure 5-1 Lower control box panel Name Name Emergency stop button switch Tower boom up/down switch Base boom extend/retract Key switch switch Platform rotate switch Jib boom rotate switch...
  • Page 36 LGMG North America Inc. Operation and Safety Manual Table 5-2 The functional description of the lower control box button switch is as follows: Item Button switch Functional description When turning the key switch to the “Platform” position, the upper control box will be enabled. When turning the key switch to the “OFF”...
  • Page 37 LGMG North America Inc. Operation and Safety Manual Item Button switch Functional description 1. Turn the key switch to the lower control box. 2. Turn the red “Emergency Stop” button outward to the “ON” position. Auxiliary power button switch 3. Pull the auxiliary power toggle switch to upper side and repeat the above procedure.

  • Page 38: Upper Control Box

    LGMG North America Inc. Operation and Safety Manual 5.2 Upper Control Box Figure 5-2 Upper control box panel Name Name Horn button Drive/steering control handle Low battery level indicator Tower boom up/down switch Platform overload indicator Jib boom rotate switch...
  • Page 39 LGMG North America Inc. Operation and Safety Manual Table 5-4 The functional description of the upper control box button switch is as follows: Item Button switch Functional description When pushing the red “Emergency Stop” button inward to the “OFF” position, all functions can be disabled. When each function...
  • Page 40 LGMG North America Inc. Operation and Safety Manual When moving the control handle upward, the boom will be lifted. When moving the control handle downward, the boom will be lowered. The lowering alarm should sound when the boom is lowered.
  • Page 41 LGMG North America Inc. Operation and Safety Manual System fault codes Code Instructions Controller output power 1 break circuit Controller output power 2 break circuit Controller output power 3、4 break circuit Platform electric box expansion module Bus break circuit Chassis electric box display Bus break circuit...
  • Page 42 LGMG North America Inc. Operation and Safety Manual ZAPI fault codes Code Instructions Notes NONE no error WATCHDOG device software reset (watchdog) EEPROM KO device hardware data storage EEPROM LOGIC FAILURE #3 Internal logic card failure LOGIC FAILURE #2 Internal logic card failure...
  • Page 43 LGMG North America Inc. Operation and Safety Manual DRV SHOR EV2 valve2 (always on) DRV SHOR EV3 valve3 (always on) DRV SHOR EV3 valve4 (always on) COIL SHORT EV CURRENT GAIN ANALOG INPUT TILLER ERROR EVP2 NOT OK 0 evp2 driver open...
  • Page 44 LGMG North America Inc. Operation and Safety Manual...

  • Page 45: Chapter 6 Pre-Operation Inspection

    LGMG North America Inc. Operation and Safety Manual Chapter 6 Pre-operation Inspection...
  • Page 46 LGMG North America Inc. Operation and Safety Manual...

  • Page 47: No Operation Is Allowed Unless

    LGMG North America Inc. Operation and Safety Manual pre-operation inspection again before 6.1 No Operation Is Allowed continuing the functional test. Regular maintenance inspections should Unless be performed by qualified authorized service technicians according manufacturer's specifications You have understood and practiced the...
  • Page 48 LGMG North America Inc. Operation and Safety Manual  Make sure all structural members and other critical components are complete, and all associated fasteners and pins are in the right position and tightened.  Make sure the battery is located and connected properly.

  • Page 49: Chapter 7 Workplace Inspection

    LGMG North America Inc. Operation and Safety Manual Chapter 7 Workplace Inspection...
  • Page 50 LGMG North America Inc. Operation and Safety Manual...

  • Page 51: No Operation Is Allowed Unless

    LGMG North America Inc. Operation and Safety Manual Unauthorized personnel 7.1 No Operation Is Allowed 10) Other possible unsafe conditions Unless You have understood and practiced the principles about safe operation of the vehicle in this manual. Avoid dangerous situations.
  • Page 52 LGMG North America Inc. Operation and Safety Manual...

  • Page 53: Chapter 8 Functional Test

    LGMG North America Inc. Operation and Safety Manual Chapter 8 Functional Test...
  • Page 54 LGMG North America Inc. Operation and Safety Manual...

  • Page 55: No Operation Is Allowed Unless

    LGMG North America Inc. Operation and Safety Manual 8.1 No Operation Is Allowed 8.4 Tests from the Lower Unless Control Box You have understood and practiced the Turn the key switch to the position of the principles about safe operation of the vehicle in lower control box.
  • Page 56 LGMG North America Inc. Operation and Safety Manual Result: The alarm light starts to flash. buzzer will not sound. Test of emergency stop Test of horn Push the platform red “Emergency Stop” Press the horn button. button to the "OFF" position.
  • Page 57 LGMG North America Inc. Operation and Safety Manual Rotate the turntable until the boom moves Slowly move the drive control handle to the more than one non-steering wheel. full drive position. Result: The drive enable indicator should be on Result: The maximum achievable drive speed when the boom is at any position within the may not exceed 0.65kph/0.4mph when the...
  • Page 58 LGMG North America Inc. Operation and Safety Manual...

  • Page 59: Chapter 9 Operating Instructions

    LGMG North America Inc. Operation and Safety Manual Chapter 9 Operating Instructions...
  • Page 60 LGMG North America Inc. Operation and Safety Manual...

  • Page 61: No Operation Is Allowed Unless

    LGMG North America Inc. Operation and Safety Manual every operator should perform 9.1 No Operation Is Allowed pre-operation inspections, functional tests and workplace inspections before operating Unless the vehicle. 9.3 Emergency Stop You have understood and practiced the principles about safe operation of the vehicle in this manual.

  • Page 62: Operation On The Platform

    LGMG North America Inc. Operation and Safety Manual Press and hold the function enable button △ switch. WARNING: Continuous driving Move the button switch according to the may lead to high temperature of the mark on the control panel. motor or controller. At this time, the...

  • Page 63: Platform Overload Indicator

    LGMG North America Inc. Operation and Safety Manual follow the steps below. Always determine the direction in which the vehicle drives according to the directional The following tools are required: arrow on the upper control box and chassis. Carpentry’s ruler, straight block with a length of at least 1m, tape measure 9.7 Platform Overload...

  • Page 64: Fall Protection Equipment

    LGMG North America Inc. Operation and Safety Manual 1. Retract the base boom. Charge the battery 2. Lower the tower boom. Standard batteries 3. Lower the base boom. ①Make sure the battery is connected before charging. ②Open the battery compartment cover. The compartment cover should remain open 9.9 Fall Protection...

  • Page 65: Instructions For Red Guard Protective System

    LGMG North America Inc. Operation and Safety Manual charging process is completed. Excessive fluid In the extreme case, the safety pole in the filling may cause the battery acid to overflow protective device will slip to the bottom to during charging. Soda and water can be used to ensure operators have sufficient space for neutralize the spilled battery acid.
  • Page 66 LGMG North America Inc. Operation and Safety Manual...

  • Page 67: Chapter 10 Instructions For Transportation And Lifting

    LGMG North America Inc. Operation and Safety Manual Chapter 10 Instructions for Transportation and Lifting...
  • Page 68 LGMG North America Inc. Operation and Safety Manual...

  • Page 69: Compliance

    LGMG North America Inc. Operation and Safety Manual 10.1 Compliance Only personnel with high-altitude lifting qualifications can load and unload the vehicle. The transport vehicle must be parked on a level surface. Make sure that the winch cable is properly...

  • Page 70: Lifting Instructions

    LGMG North America Inc. Operation and Safety Manual the nylon strap on the platform base near lifting points on the chassis. the platform rotator (as shown below). Do Adjust the sling to avoid any damage to the not apply excessive downward force when vehicle and keep the vehicle in a level protecting the boom components.
  • Page 72 A30JE Articulated Boom Mobile Elevating Work Platform Operation and Safety Manual First Edition –May 2023 1445 Sheffler Drive Chambersburg, PA. 17201 Toll Free: 833.288.LGMG (5464) Local Phone: 717.889.LGMG (5464) Email: sales@lgmgna.com www.lgmgna.com...

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