GORMAN-RUPP PUMPS 16D60-F3L Installation, Operation, And Maintenance Manual With Parts List

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OM-05534-02
August 22, 2005
Rev. D 08‐27‐14
INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL
WITH PARTS LIST
10 SERIES PUMP
MODEL
16D60-F3L
GORMAN‐RUPP PUMPS
www.grpumps.com
e
2014 Gorman‐Rupp Pumps
Printed in U.S.A.

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  • Page 1 OM-05534-02 August 22, 2005 Rev. D 08‐27‐14 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL WITH PARTS LIST 10 SERIES PUMP MODEL 16D60-F3L GORMAN‐RUPP PUMPS www.grpumps.com 2014 Gorman‐Rupp Pumps Printed in U.S.A.
  • Page 2 Register your new Gorman‐Rupp pump online at www.grpumps.com/register. Valid serial number and e‐mail address required. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........PAGE I - 1 SAFETY ‐...
  • Page 4 TABLE OF CONTENTS (continued) Bearing Temperature Check ..........PAGE C - 4 Engine Fuel Filter .
  • Page 5: Introduction

    10 SERIES OM-05534 INTRODUCTION Thank You for purchasing a Gorman‐Rupp pump. HAZARD AND INSTRUCTION Read this manual carefully to learn how to safely DEFINITIONS install and operate your pump. Failure to do so could result in personal injury or damage to the The following are used to alert maintenance per­...
  • Page 6: Safety - Section A

    10 SERIES OM-05534 SAFETY - SECTION A This information applies to 10 Series en­ any liquids which may damage the gine driven pumps. Gorman‐Rupp has pump or endanger personnel as a result no control over or particular knowledge of pump failure. of the engine which will be used.
  • Page 7 10 SERIES OM-05534 pipe plugs, or fittings from an over­ heated pump. Vapor pressure within the pump can cause parts being disen­ gaged to be ejected with great force. Al­ Do not remove plates, covers, gauges, low the pump to cool before servicing. pipe plugs, or fittings from an over­...
  • Page 8: Installation - Section B

    See Figure 1 for the approximate physical dimen­ configuration, and priming must be tailored to the sions of this pump and trailer. OUTLINE DRAWING Figure 1. Pump Model 16D60-F3L INSTALLATION PAGE B - 1...
  • Page 9: Preinstallation Inspection

    OM-05534 10 SERIES Table 1. Battery Specifications PREINSTALLATION INSPECTION Cold Reserve Approx. Crank Capacity Amp/ Overall Amps @80°F Dims. The pump assembly was inspected and tested be­ Voltage @ 0°F (Minutes) Rating (Inches) fore shipment from the factory. Before installation, 20.5L inspect the pump for damage which may have oc­...
  • Page 10: Mounting

    10 SERIES OM-05534 Mounting Line Configuration Keep suction and discharge lines as straight as Locate the pump in an accessible place as close as possible to minimize friction losses. Make mini­ practical to the liquid being pumped. Level mount­ mum use of elbows and fittings, which substan­ ing is essential for proper operation.
  • Page 11: Strainers

    OM-05534 10 SERIES install it with the stem horizontal to avoid air pock­ sump at a distance equal to 1 1/2 times the diame­ ets. ter of the suction line. If there is a liquid flow from an open pipe into the Strainers sump, the flow should be kept away from the suc­...
  • Page 12: Discharge Lines

    10 SERIES OM-05534 Figure 2. Recommended Minimum Suction Line Submergence vs. Velocity DISCHARGE LINES from excessive shock pressure and reverse rota­ tion when it is stopped. Siphoning Do not terminate the discharge line at a level lower than that of the liquid being pumped unless a si­ If the application involves a high discharge phon breaker is used in the line.
  • Page 13: Automatic Air Release Valve

    OM-05534 10 SERIES NOTE bypass line, it must not be left closed The bypass line should be sized so that it does not during operation. A closed manual shut‐ affect pump discharge capacity; however, the by­ off valve may cause a pump which has pass line should be at least 1 inch (25,4 mm) in di­...
  • Page 14: Operation - Section C

    OM-05534 10 SERIES OPERATION - SECTION C Review all SAFETY information in Section A. Add liquid to the pump casing when: 1. The pump is being put into service for the Follow the instructions on all tags, labels and first time. decals attached to the pump.
  • Page 15: Lines Without A Bypass

    OM-05534 10 SERIES the wet well during the priming cycle. Liquid will boil, build pressure, and cause the pump to rup­ then continue to circulate through the bypass line ture or explode. If overheating occurs, stop the while the pump is in operation. pump and allow it to cool before servicing it.
  • Page 16: Stopping

    OM-05534 10 SERIES maximum permissible operating pressure shown Cold Weather Preservation on the pump performance curve. In below freezing conditions, drain the pump to prevent damage from freezing. Also, clean out any Pump Vacuum Check solids by flushing with a hose. Operate the pump for approximately one minute;...
  • Page 17 10 SERIES OM-05534 TROUBLESHOOTING - SECTION D Review all SAFETY information in Section A. Before attempting to open or service the pump: 1. Familiarize yourself with this man­ ual. 2. Shut down the engine and take other precautions to ensure that the pump will remain inoperative.
  • Page 18 OM-05534 10 SERIES TROUBLE POSSIBLE CAUSE PROBABLE REMEDY PUMP STOPS OR FAILS Air leak in suction line. Correct leak. TO DELIVER RATED Lining of suction hose collapsed. Replace suction hose. FLOW OR PRESSURE Leaking or worn seal or pump gas­ Check pump vacuum.
  • Page 19 10 SERIES OM-05534 TROUBLE POSSIBLE CAUSE PROBABLE REMEDY EXCESSIVE NOISE Cavitation in pump. Reduce suction lift and/or friction losses in suction line. Record vacu­ um and pressure gauge readings and consult local representative or factory. Pumping entrained air. Locate and eliminate source of air bubble.
  • Page 20 OM-05534 10 SERIES Preventive Maintenance Schedule Service Interval* Item Daily Weekly Monthly Semi‐ Annually Annually General Condition (Temperature, Unusual Noises or Vibrations, Cracks, Leaks, Loose Hardware, Etc.) Pump Performance (Gauges, Speed, Flow) Bearing Lubrication Seal Lubrication (And Packing Adjustment, If So Equipped) V‐Belts (If So Equipped) Air Release Valve Plunger Rod (If So Equipped) Front Impeller Clearance (Wear Plate)
  • Page 21 OM-05534 PUMP MAINTENANCE AND REPAIR ‐ SECTION E MAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WILL MAINTAIN PEAK OPERATING PERFORMANCE. STANDARD PERFORMANCE FOR PUMP MODEL 16D60-F3L Based on 70 F (21 C) clear water at sea level Contact the Gorman‐Rupp Company to verify per­...
  • Page 22 OM-05534 10 SERIES ILLUSTRATION PARTS PAGE Figure 1. Pump Model 16D60-F3L PAGE E - 2 MAINTENANCE & REPAIR...
  • Page 23 10 SERIES OM-05534 PARTS LIST Pump Model 16D60-F3L (From S/N 1318307 Up) If your pump serial number is followed by an “N”, your pump is NOT a standard production model. Contact the Gorman‐Rupp Company to verify part numbers. ITEM PART...
  • Page 24 OM-05534 10 SERIES ILLUSTRATION Figure 2. 46143-034 Deutz F3L Power Unit Kit PAGE E - 4 MAINTENANCE & REPAIR...
  • Page 25 10 SERIES OM-05534 PARTS LIST 46143-034 Deutz F3L Power Unit Kit ITEM PART MAT'L PART NAME NUMBER CODE DEUTZ F3L ENGINE 29217-221 BASE/FUEL TANK 41553-005 24150 MUFFLER GUARD ASSY 42331-029 NEG BATTERY CABLE 47311-177 POS BATTERY CABLE 47311-113 BATTERY BOX ASSY 42432-005 NOT REQUIRED HEX HD CAPSCREW...
  • Page 26 OM-05534 10 SERIES ILLUSTRATION Figure 3. 16D60-(SAE 4/10) Pump End Assembly PAGE E - 6 MAINTENANCE & REPAIR...
  • Page 27 10 SERIES OM-05534 PARTS LIST 16D60-(SAE 4/10) Pump End Assembly ITEM PART NAME PART MAT'L ITEM PART NAME PART MAT'L NUMBER CODE NUMBER CODE PUMP CASING SEE NOTE BELOW HEX NUT 15991 IMPELLER 38616-054 10000 CASING GASKET SET 2474G 18000 MECHANICAL SEAL 25285-856 SEAL PLATE GASKET...
  • Page 28 OM-05534 10 SERIES ILLUSTRATION Figure 4. 44162-119 Drive Assembly PARTS LIST ITEM PART MAT'L PART NAME NUMBER CODE COUPLING KIT 48112-001 -BUSHING 24131-345 -COUPLING ASSEMBLY 44165-011 -LOCKWASHER 21171-536 ALTERNATE PARTS: -SOCKET HD CAPSCREW BD0606 1/2 15991 -SOCKET HD CAPSCREW 22644-220 ALTERNATE PARTS: HEX HD CAPSCREW B0605...
  • Page 29 OM-05534 10 SERIES PUMP AND SEAL DISASSEMBLY 2. Switch off the engine ignition and remove the key to ensure that the AND REASSEMBLY pump will remain inoperative. 3. Allow the pump to completely cool Review all SAFETY information in Section A. if overheated.
  • Page 30 OM-05534 10 SERIES Suction Check Valve Removal Screw one of the setscrews into the puller hole on the circumference of the bushing. As the coupling (Figure 3) and bushing separate, remove the bushing, and slide the coupling off the shaft. Remove the shaft If the check valve assembly (58) is to be serviced, key (24, Figure 3).
  • Page 31 OM-05534 10 SERIES Slide the impeller adjusting shims (13) off the im­ Turn peller shaft. Tie and tag the shims or measure and Counterclockwise record their thickness for ease of reassembly. Seal Removal and Disassembly (Figure 3) Lathe Dog Arm To remove the seal assembly (3), remove the bottle oiler and piping (14, 15 and 16) from the seal plate (36).
  • Page 32 OM-05534 10 SERIES Press the oil seal from the bearing cap. tation is rough or the bearing balls are discolored, replace the bearings. Place a block of wood against the impeller end of The bearing tolerances provide a tight press fit the shaft (25), and tap the shaft and assembled onto the shaft and a snug slip fit into the bearing bearings from the intermediate.
  • Page 33 OM-05534 10 SERIES Figure 4. Inboard Bearing Positioning After the bearings have been installed and allowed Shaft endplay should be between .002 and .010 to cool, check to ensure that they have not moved inch (0,05 mm to 0,25 mm). Add or remove adjust­ away from the shaft shoulders in shrinking.
  • Page 34 OM-05534 10 SERIES 242' or equivalent to the threads of the hardware (4 tilated area free from excessive heat, and 5), and secure the outer ring of the coupling to sparks, and flame. Read and follow all the engine flywheel by torquing the hardware to 45 precautions printed on solvent contain­...
  • Page 35 OM-05534 10 SERIES SEAL PLATE SPRING O‐RING IMPELLER SHAFT SLEEVE IMPELLER SHIMS IMPELLER SHAFT ROTATING ELEMENT BELLOWS STATIONARY ELEMENT SPRING DRIVE BAND RETAINER RETAINER Figure 6. Seal Assembly Subassemble the rotating element into the rotating portion of the seal assembly with the chamfered side facing out.
  • Page 36 OM-05534 10 SERIES hand. After the impeller scrapes, add approximate­ ly .010 inch (0,25 mm) of gaskets. NOTE The shaft and impeller threads must be An alternate method of adjusting this clearance is to completely clean before reinstalling the im­ reach through the discharge port with a feeler peller.
  • Page 37 OM-05534 10 SERIES 45). The wear plate must be concentric to prevent Bearings binding when the back cover is installed. (Figure 3) Clean any scale or debris from the contacting sur­ faces in the pump casing that might interfere or prevent a good seal with the back cover.
  • Page 38 For U.S. and International Warranty Information, Please Visit www.grpumps.com/warranty or call: U.S.: 419-755-1280 International: +1-419-755-1352 For Canadian Warranty Information, Please Visit www.grcanada.com/warranty or call: 519-631-2870 GORMAN‐RUPP PUMPS...

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10 series

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