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Summary of Contents for SAMES KREMLIN REXSON SH560
- Page 1 SHOVEL PUMP 560 cm Pump REXSON SH560 User Manual 582169110 2021-09-27 Index C Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www.sames-kremlin.com 33 (0)4 76 41 60 60...
- Page 2 Any communication or reproduction of this document, in any form whatsoever, and any exploitation or communication of its contents are prohibited, except with the express written consent of SAMES KREMLIN. The descriptions and features contained in this document are subject to change without notice. © SAMES KREMLIN 2021...
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Page 3: Table Of Contents
Contents Evolution table of the document ....................5 Additional Documentations......................5 Guarantee ............................. 6 Personal safety ..........................8 Overview ............................8 Meaning of the pictograms ......................9 Security devices .......................... 10 Danger of Pressure ........................10 Injection hazards ......................... 11 Fire hazards, explosion, electric arc, static electricity ............ - Page 4 10.2 General preconisation maintenance ................... 38 Greases and threads lockers designations ................39 Disassembly of the pump ......................41 Cup seals ............................42 Lower valve ..........................42 Upper valve..........................43 Reassembly of the fluid section : ....................44 ............................... 46 Lower adapter flange ........................
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Page 5: Evolution Table Of The Document
Recording revisions Editor Object Revision Date Modified by SEGUIN Shovel fluid section 560 05/02/2020 REXSON SH560 SEGUIN Shovel fluid section 560 02/08/2021 REXSON SH560 SEGUIN Shovel fluid section 560 09/27/2021 REXSON SH560 Dear customer, you have just purchased your new equipment and we thank you for it. -
Page 6: Guarantee
The warranty excludes wear parts, deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN, failure to observe instructions for proper operation or lack of maintenance. - Page 7 Declaration of Conformity 1 Declaration of Conformity Refer to the existing declaration delivered with the product.
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Page 8: Personal Safety
It must be used only for the purpose for which it was intended. Do not modify or transform the material. Parts and accessories must only be supplied or approved by SAMES KREMLIN. The equipment must be checked periodically. Defective or worn parts must be replaced. -
Page 9: Meaning Of The Pictograms
Safety instructions Meaning of the pictograms Danger: pinching, Danger: high Danger: moving parts Risks of product crushing pressure emanation Danger: hot parts or Danger: flammability Risk of explosion Danger: electricity surfaces risks Danger (user) Gloves required Warning Danger Grounding Protective helmet Hearing pro- tection Mandatory Safety shoes... -
Page 10: Security Devices
Safety instructions Security devices Attention Guards (motor cover, coupling guard, housings, ...) are set up for safe use of the equipment. The manufacturer cannot be held responsible for any bodily injury as well as failures and / or damage to the equipment resulting from the destruction, the occultation or the total or partial removal of the protectors. -
Page 11: Injection Hazards
Safety instructions Injection hazards "HIGH PRESSURE" technology requires the utmost care. Operation can cause dangerous leaks. There is a risk of product injection into exposed parts of the body, which can lead to serious injury and the risk of amputation: ... -
Page 12: Hazards Of Toxic Products
Safety instructions Hazards of toxic products Toxic products or vapors can cause serious injury through contact with the body, in the eyes, under the skin, but also by ingestion or inhalation. It is imperative: To know the type of product used and the dangers it represents, ... -
Page 13: Integrity Of The Material
Safety instructions 2.2 Integrity of the material Material recommendations Protectors are put in place for safe use of the equipment. The manufacturer cannot be held responsible in case of: Bodily injury. As well as breakdowns and / or damage to the equipment resulting from the destruction, the misuse or the total or partial withdrawal of the protectors. -
Page 14: Products Implemented
It will determine the risks of immediate reactions or due to repeated exposures to the staff. SAMES KREMLIN declines any responsibility, in case of: Bodily or psychic injuries. Direct or indirect material damage due to the use of... - Page 15 Environment 3 Environment The equipment must be installed on a horizontal, stable and flat ground (eg concrete slab). Non-moving equipment must be fixed to the ground by suitable fasteners (spit, screws, bolts, ...) to ensure their stability during use. To avoid risks due to static electricity, the equipment and its components must be grounded.
- Page 16 Environment Material marking Each device is equipped with an identification plate with the name of the manufacturer, the reference of the device, important information for the use of the device (pressure, power, ...) and sometimes against the pictogram shown below. The equipment is designed and manufactured with high quality materials and components that can be recycled and reused.
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Page 17: Rexson Part Numbers Of High Viscosity Pumps
Rexson part numbers of High Viscosity Pumps Presentation of the pompe REXSON SH560 A very versatile pump, the REXSON SH560 hydraulic is used for airless applications as well as for the extrusion of thick products (>50000 cP*). Different configurations are available. - Page 18 Available Configurations 4.2 Table 1 Fluid section-Air motor selection Available Motors Pressure Maximum Air Inlet Maximum Outlet Documentation Ratio Pressure Fluid Pressure reference NONE MOTOR 7000 18 : 1 1600 582148110 MOTOR 9000 30 : 1 2600 582149110 R E X 0560 ...
- Page 19 Available Configurations 4.4 Table 3 Seals packs selection Available Seals Packing Static seals Upper seals Piston seals Lower Valve "O"-rings packing packing seals packing PTFE PTFE PTFE PTFE PTFE + FEP PTFE PTFE PTFE PTFE andPE PTFE and PE PTFE Leather Leather and PE Leather and PE...
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Page 20: Description Of The Marking Of The Plate
Identification 5 Identification 5.1 Description of the marking of the plate Principles This equipment complies with the following provisions: Machinery Directive (2006/42 / EC), Low Voltage Directive 2006/95 EEC EMV Directive 2004/108 EEC Safety of machinery - Basic terms, general implementation guidelines DIN EN ISO 12100 T1/T2 ... - Page 21 Identification Description SAMES KREMLIN Manufacturer's mark STAINS FRANCE POMPE / PUMP Pump reference and serial number. The first two digits indicate the year of manufacture. REF / SERIE PROD Maximum product pressure (Bar/Psi) MAX. PRES. (Bar/Psi) Maximum air pressure (Bar/Psi)
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Page 22: Correspondence Table New Part Numbers / Significant Designations
Identification 5.2 Correspondence table new part numbers / Significant designations New part numbers Significant designations 62 MO 0560M S F 000 REXSH0560-MO-MA-FO-SE Options Motor MOT7000 MOT9000 Material Mixed Steels Stainless Steel Seal PTFE PTFE +FEP PTFE /PE Leather PTFE G PTFE V PEHD Foot... -
Page 23: Correspondence Table Existant Part Number / Significant Designation
Identification 5.3 Correspondence table existant part number / Significant designation Existant part Significant designation Motor Material Foot Seal number MOT6000 461 251 861 002 REXSH0560-60-SS-FP-02 Follower plate 30 : 1 Stainless steel PTFE +FEP Ø 105 mm... -
Page 24: General Characteristics
Technical characteristics and performance 6 Technical characteristics and performance 6.1 General characteristics Technical characteristics Volume per 560 cm cycle 18,94 oz Stroke 120 mm / 4,72 in Fluid outlet 1"1/2 connection F BSPP Weight 38 kg / 83,8 lb Maximum fluid 80°C / 176°F temperature Wetted parts... - Page 25 Technical characteristics and performance (General characteristics - continued) Pump foot Technical characteristic Follower Plate Ø 105 mm Materials of construction Mixed steels Stainless steels Pump body Wet Cup Carbon steel + Zinc treatment Carbon steel + Zinc treatment Upper body Stainless steel Stainless steel Cylinder...
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Page 26: Principle Of Operation
Technical characteristics and performance 6.2 Principle of operation Expected use These pumps coupled to air or hydraulic motors are intended for transferring or spraying different liquid or pasty products with a desired flow rate and output pressure. Functional description When the piston (1) rises, the upper flap (2) closes, the lower flap (3) opens and the pallet (4) closes. - Page 27 Technical characteristics and performance ATTENTION! The friction generated by the movement of the product inside the pump and its accessories, as well as that caused by the seals, creates static electricity that can cause fire or explosion. Therefore, the fluid section system must be earthed via the motor ground cable (see the motor instruction manual for its ground connection).
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Page 28: Handling
(pneumatic or hydraulic) with compatible stroke. It is imperative to comply with an air motor / hydraulic combination provided by SAMES KREMLIN Make sure that all connections of the pump and fluid section components - cables, hoses and pipes - are installed in such a way that they do not cause people to fall. -
Page 29: Air Supply Connection
Installation 7.2.2 Air supply connection Ensure that in bound air supply and hose are of correct size to reduce pressure fluctuations and pressure drops. 7.3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings (plugs). Storage before installation: ... -
Page 30: Pump
Commissioning 8 Commissioning The fluid sections are integrated in a system, if necessary refer to any additional instructions for further information on commissioning. Pump Pumps are tested for operation at the factory using a light weight oil lubricant. Before commissioning, this lubricant must be removed by flushing with a suitable solvent. -
Page 31: User Settings
Use of the product 9 Use of the product 9.1 User settings Wet Cup Before commissioning, fill the wet cup halfway with lubricant "T". The wetting cup nut must be tightened moderately. Overtightening quickly damages the gland packing. A wrench is supplied to allow proper tightening. -
Page 32: Safety In Production
Use of the product 9.2 Safety in production Guards (motor cover, coupling guard, housings, ...) are set up for safe use of the equipment. The manufacturer can not be held responsible in case of bodily injury as well as breakdowns and / or damage of material resulting from... -
Page 33: Shutdown Procedure
Use of the product 9.4 Shutdown procedure Pump To avoid the risk of personal injury, material injections, injuries caused by moving parts or electric arcs, it is imperative that the following procedure be followed before any work is carried out when shutting down the system, assembling, cleaning or changing the nozzle. -
Page 34: Diagnostic Help / Troubleshooting Guide
Use of the product 9.5 Diagnostic help / Troubleshooting guide Possible symptoms of faults / Causes of faults / Remedies to apply Defaults Possible causes Remedies Leakage at the cup seals Tighten the cup. Insufficient tightening of the packing nut Incorrect assembly of seals Check the assembly. - Page 35 Use of the product Defaults Possible causes Remedies Pump strokes quickly Bad feeding of the pump. Check parameters downward (simple effect accessories (pressure follower working) plate or suction rod…). Accessories can be not adapted or clogged. Product is too viscous. Bad definition of the pump.
- Page 36 These procedures cover only the most common problems. If the information given here does not solve the problem you are experiencing, please contact your local SAMES KREMLIN representative for assistance. During prolonged shutdown, stop the pump when the piston is in the low position.
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Page 37: Preventive Maintenance Plan
Maintenance 10.1 Preventive Maintenance Plan ATTENTION Before pump maintenance service work performed, it is imperative to follow the depressurization procedure and the safety instructions. Routine maintenance after certain number operating hours is recommended. This is defined by the service department of the user and depends on the product, the working cycle and the usual pressure. -
Page 38: General Preconisation Maintenance
Maintenance 10.2 General preconisation maintenance ATTENTION Before pump maintenance service work performed, it is imperative to follow the depressurization procedure and the safety instructions. Before each reassembly Clean the parts with the appropriate cleaning solvent. Fit new seals if necessary, after greasing them. ... -
Page 39: Greases And Threads Lockers Designations
Disassembly / Reassembly Operation 11 Disassembly / Reassembly Operation ATTENTION Before pump maintenance service work performed, it is imperative to follow the depressurization procedure and the safety instructions. ATTENTION The equipment is subject to the ATEX directive and must not be modified under any circumstances. Failure to comply with this recommendation does not engage our responsibility. - Page 40 Disassembly / Reassembly Operation Fluid Section Follower Plate REXSH0560---FP- (For a full description of spare parts, see Part 12 - Spare Parts)
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Page 41: Disassembly Of The Pump
Disassembly / Reassembly Operation Disassembly of the pump Unscrew the nuts (19) and put aside the flange (1), the tie rods (14) and the protection (4), Clamp the pump horizontally through the body (7) with a vice, Unscrew the nut (35) and take off the shovel (34), the washer (33) and the spacer (32), ... -
Page 42: Cup Seals
Disassembly / Reassembly Operation Cup seals Nota: the pump body (7) consists of a cartridge (7B) to make easier the changing of the seals. Ind.7 Unscrew the cup (5), Take off the 10 screws (7D) that tighten the cartridge (7B) in the body (7A), ... -
Page 43: Upper Valve
Disassembly / Reassembly Operation Upper valve Take off the pin (23) and the shovel rod (31), Unscrew the piston valve (22), Unscrew the piston bush (20) and remove the adjustment block(s) (42), the piston nut (16), the male washer (44), the piston seals (45) and the female washer (46), ... -
Page 44: Reassembly Of The Fluid Section
Disassembly / Reassembly Operation Reassembly of the fluid section : Lubricate the wetting cup seals and the piston head seals, Locate the seals (9) inside the pump body (7) of the valve body (21) Slide the piston rod assembly (15) inside the piston (7), push it upwards;... - Page 45 Spare parts 12 Spare parts Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump's operating pressures. REXSH0560---FP- Fluid Section Follower Plate WARNING: these parts are not supplied with the fluid section alone as they depend on the engine.
- Page 46 Spare parts REXSH0560 - - - Mixed Steel Stainless Steel Ind. Description # Ref. Spare part level** Connection flange See motor coupling kit table Protection See motor coupling kit table Cup nut 210 700 'F' washer See repair kit table Pump body 210 701...
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Page 47: Lower Adapter Flange
Spare parts Ind 40 REXSH0560 - - - Mixed Steel Stainless Steel Ind. Description # Ref. Spare part level** Cup wrench 044 950 008 M' washer N.S. 'F' washer N.S. Repair kit 106 364 (Ind. 6, 12, 25, 27, 30, 44, 46, 47) Depending upon choice - refer to table (Ind. -
Page 48: Repair Kit
Spare parts Repair Kit Spare part Ind. Description # Ref. level** Repair kit 106 364 'F' washer 210 730 'M' washer 210 712 *25/27 'M' washer 211 333 Seat 210 680 'M' washer 210 731 ... -
Page 49: Seals Packs Composition: 01 To 03
Spare parts Seals packs composition: 01 to 03 Seals Pack: 106 331 106 332 106 333 Ind. Description Material Material Material O-Ring 84 456 84 473 84 456 210 721 PTFE 210 721 PTFE 210 721 PTFE Cup packing 210 722 Piston packing 210 725 PTFE... -
Page 50: Seals Packs Composition: 04 To 06
Spare parts Seals packs composition: 04 to 06 Seals Pack: 106 334 106 335 106 336 Ind. Description Material Material Material O-Ring 84 456 84 456 84 456 210 722 210 603 PTFE G 84 395 Cup packing 210 723 LEATHER 210 722 Piston packing... -
Page 51: Seals Pack Composition: 07 And 08
Spare parts Seals pack composition: 07 and 08 Seals Pack: 107 301 106 575 Ind. Description Material Material O-Ring 84 456 84 473 84 395 211 278 Cup packing 210 722 91 932 PTFE Piston packing 210 726 211 279 211 318 PTFE 91 931...
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