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Summary of Contents for SAMES KREMLIN REXSON SH715
- Page 1 SHOVEL PUMP 715 cm Pump REXSON SH715 User Manual 582170110 2021-03-02 Index C Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www.sames-kremlin.com 33 (0)4 76 41 60 60...
- Page 2 Any communication or reproduction of this document, in any form whatsoever, and any exploitation or communication of its contents are prohibited, except with the express written consent of SAMES KREMLIN. The descriptions and features contained in this document are subject to change without notice.
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Page 3: Table Of Contents
Contents Evolution table of the document ..........................5 Additional Documentations ............................5 Guarantee ..................................6 DECLARATION OF CONFORMITY ......................7 SAFETY INSTRUCTIONS ..........................8 ............................8 ERSONAL SAFETY Overview ..................................8 Meaning of the pictograms ............................9 Security devices ................................. 10 Danger of Pressure .............................. - Page 4 USE OF THE PRODUCT ..........................29 ............................29 SER SETTINGS Wet Cup ..................................29 Tightening of the Wet Cup ............................29 Tightening procedure ..............................29 ..........................30 AFETY IN PRODUCTION ..............................30 TART UP ..........................31 HUTDOWN PROCEDURE Pump ..................................31 ....................
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Page 5: Evolution Table Of The Document
Recording revisions Editor Object Revision Date Modified by SEGUIN Shovel fluid section 715 12/17/2020 REXSON SH715 SEGUIN Shovel fluid section 715 01/15/021 REXSON SH715 SEGUIN Shovel fluid section 715 02/09/2021 REXSON SH715 Dear customer, you have just purchased your new equipment and we thank you for it. -
Page 6: Guarantee
The warranty excludes wear parts, deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN, failure to observe instructions for proper operation or lack of maintenance. -
Page 7: Declaration Of Conformity
Declaration of Conformity 1 Declaration of Conformity Refer to the existing declaration delivered with the product. -
Page 8: Safety Instructions
It must be used only for the purpose for which it was intended. Do not modify or transform the material. Parts and accessories must only be supplied or approved by SAMES KREMLIN. The equipment must be checked periodically. Defective or worn parts must be replaced. -
Page 9: Meaning Of The Pictograms
Safety instructions Meaning of the pictograms Danger pinching, Danger : high Danger moving parts Risks of product crushin pressure emanation Danger : hot parts or Danger : flammability Risk of explosion Danger : electricity surfaces risks Danger (user) Gloves required Warning Danger Grounding Protective helmet... -
Page 10: Security Devices
Safety instructions Security devices Attention Guards (motor cover, coupling guard, housings, ...) are set up for safe use of the equipment. The manufacturer cannot be held responsible for any bodily injury as well as failures and / or damage to the equipment resulting from the destruction, the occultation or the total or partial removal of the protectors. -
Page 11: Injection Hazards
Safety instructions Injection hazards "HIGH PRESSURE" technology requires the utmost care. Operation can cause dangerous leaks. There is a risk of product injection into exposed parts of the body, which can lead to serious injury and the risk of amputation : ... -
Page 12: Hazards Of Toxic Products
Safety instructions Hazards of toxic products Toxic products or vapors can cause serious injury through contact with the body, in the eyes, under the skin, but also by ingestion or inhalation. It is imperative : To know the type of product used and the dangers it represents, ... -
Page 13: Integrity Of The Material
Safety instructions 2.2 Integrity of the material Material recommendations Protectors are put in place for safe use of the equipment. The manufacturer cannot be held responsible in case of: Bodily injury. As well as breakdowns and / or damage to the equipment resulting from the destruction, the misuse or the total or partial withdrawal of the protectors. -
Page 14: Products Implemented
It will determine the risks of immediate reactions or due to repeated exposures to the staff. SAMES KREMLIN declines any responsibility, in case of: Bodily or psychic injuries. Direct or indirect material damage due to the use of... -
Page 15: Environment
Environment 3 Environment The equipment must be installed on a horizontal, stable and flat ground (eg concrete slab). Non-moving equipment must be fixed to the ground by suitable fasteners (spit, screws, bolts, ...) to ensure their stability during use. To avoid risks due to static electricity, the equipment and its components must be grounded. - Page 16 Environment Material marking Each device is equipped with an identification plate with the name of the manufacturer, the reference of the device, important information for the use of the device (pressure, power, ...) and sometimes against the pictogram shown below. The equipment is designed and manufactured with high quality materials and components that can be recycled and reused.
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Page 17: Available Configurations
Rexson parts number of High Viscosity Pumps Presentation of the pompe REXSON SH715 A very versatile pump, the REXSON SH715 hydraulic is used for airless applications as well as for the extrusion of thick products (>50000 cP*). Different configurations are available. - Page 18 Available Configurations 4.2 Table 1 Fluid Section-Air Motor Selection Available Motors Pressure Maximum Air Inlet Maximum Outlet Documentation Ratio Pressure Fluid Pressure reference NONE MOTOR 7200 25 : 1 2200 582144110 MOTOR 9200 40 : 1 3500 582145110 R E X 0715 ...
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Page 19: Identification
Identification 5 Identification 5.1 Description of the marking of the plate Principles This equipment complies with the following provisions: Machinery Directive (2006/42 / EC), Low Voltage Directive 2006/95 EEC EMV Directive 2004/108 EEC Safety of machinery - Basic terms, general implementation guidelines DIN EN ISO 12100 T1/T2 ... - Page 20 Identification Description SAMES KREMLIN Manufacturer's mark STAINS FRANCE POMPE / PUMP Pump reference and serial number. The first two digits indicate the year of manufacture. REF / SERIE PROD Maximum product pressure (Bar/Psi) MAX. PRES. (Bar/Psi) Maximum air pressure (Bar/Psi)
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Page 21: Correspondence Table New Part Number / Significant Designation
Identification 5.2 Correspondence table New part number / Significant designation New Part Number Significant Designation 62 MO 0715 M S F 000 REXSH0715-MO-MA-FO-SE Options Motor MOT7200 MOT9200 Material Mixed Steel Seal Foot Follower plate Ø 105 mm Plain cylinder Ø 112 mm Documentation Reference Air Motor 7200 582144110... -
Page 22: Technical Characteristics And Performance
Technical characteristics and performance 6 Technical characteristics and performance 6.1 General characteristics Technical characteristics Volume per 715 cm cycle 18,94 oz Stroke 200 mm / 7,87 in Fluid outlet 1" connections F BSPP Weight 46 kg / 101,4 lb Maximum fluid 80°C / 176°F temperature Wetted parts... - Page 23 Technical characteristics and performance (General characteristics - continued) Pump Foot Technical characteristic Follower Plate Ø 105 mm Plain Cylinder Ø 110 mm Materials of construction Mixed steels Pump body Wet Cup Carbon steel Upper body Carbon steel Cylinder Carbon steel chromed Piston Piston rod Stainless steel chromed...
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Page 24: Principle Of Operation
Technical characteristics and performance 6.2 Principle of operation Expected use These pumps coupled to air or hydraulic motors are intended for transferring, or spraying different liquid or pasty products with a desired flow rate and output pressure. Functional description When the piston (1) rises, the upper ball check (2) closes, the lower check valve (3) opens and theshovel valve (4) closes. - Page 25 Technical characteristics and performance ATTENTION! The friction generated by the movement of the product inside the pump and its accessories, as well as that caused by the seals, creates static electricity that can cause fire or explosion. Therefore, the fluid section system must be earthed via the motor ground cable (see the motor instruction manual for its ground connection).
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Page 26: Installation
(pneumatic or hydraulic) compatible stroke. It is imperative to comply with an air motor / hydraulic combination provided by SAMES KREMLIN Make sure that all connections of the pump and fluid section components - cables, hoses and pipes - are installed in such a way that they do not cause people to fall. -
Page 27: Air Supply Connection
Installation 7.2.2 Air supply connection Ensure that in bound air supply and hose are of correct size to reduce pressure fluctuations and pressure drops. 7.3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings (plugs). Storage before installation: ... -
Page 28: Commissioning
Commissioning 8 Commissioning The fluid sections are integrated in a system, if necessary refer to any additional instructions for further information on commissioning. Pump Pumps are tested for operation at the factory using a light weight oil lubricant. Before commissioning, this lubricant must be removed by flushing with a suitable solvent. -
Page 29: Use Of The Product
Use of the product 9 Use of the product 9.1 User settings Wet Cup Before commissioning, fill the wet cup halfway with lubricant "T". The wetting cup nut must be tightened moderately. Overtightening quickly damages the gland packing. A wrench is supplied to allow proper tightening. -
Page 30: Safety In Production
Use of the product 9.2 Safety in production Guards (motor cover, coupling guard, housings, ...) are set up for safe use of the equipment. The manufacturer can not be held responsible in case of bodily injury as well as breakdowns and / or damage of the material resulting from the destruction, the occultation or the total or partial removal of the protectors. -
Page 31: Shutdown Procedure
Use of the product 9.4 Shutdown procedure Pump To avoid the risk of personal injury, material injections, injuries caused by moving parts or electric arcs, it is imperative that the following procedure be followed before any work is carried out when shutting down the system, assembling, cleaning or changing the nozzle. -
Page 32: Diagnostic Help / Troubleshooting Guide
Use of the product 9.5 Diagnostic help / Troubleshooting guide Possible symptoms of faults / Causes of faults / Remedies to apply Defaults Possible causes Remedies Leakage at the cup seals Insufficient tightening of the Tighten the cup. packing nut Incorrect assembly of seals Check the assembly. - Page 33 Use of the product Defaults Possible causes Remedies Pump strokes quickly Bad feeding of the pump. Check parameters downward (simple effect accessories (pressure follower working) plate or suction rod,…). Accessories can be not adapted or clogged. Product is too viscous. Bad definition of the pump.
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Page 34: Maintenance
If the information given here does not solve the problem you are experiencing, please contact your local SAMES KREMLIN representative for assistance. During prolonged shutdown, stop the pump when the piston is in the low position. -
Page 35: Preventive Maintenance Plan
Maintenance 10.1 Preventive Maintenance Plan ATTENTION Before pump maintenance service work performed, it is imperative to follow the depressurization procedure and the safety instructions. Routine maintenance after certain number operating hours is recommended. This is defined by the service department of the user and depends on the product, the working cycle and the usual pressure. -
Page 36: General Preconisation Maintenance
Maintenance 10.2 General preconisation maintenance ATTENTION Before pump maintenance service work performed, it is imperative to follow the depressurization procedure and the safety instructions. Before each reassembly Clean the parts with the appropriate cleaning solvent. Fit new seals if necessary, after greasing them. ... -
Page 37: Disassembly / Reassembly Operation
Disassembly / Reassembly Operation 11 Disassembly / Reassembly Operation ATTENTION Before pump maintenance service work performed, it is imperative to follow the depressurization procedure and the safety instructions. ATTENTION The equipment is subject to the ATEX directive and must not be modified under any circumstances. Failure to comply with this recommendation does not engage our responsibility. - Page 38 Disassembly / Reassembly Operation Fluid Section: all versions REXSH715---FP- REXSH715---PC- (For a full description of spare parts, see Part 12 - Spare Parts)
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Page 39: Disassembly Of The Pump
Disassembly / Reassembly Operation Disassembly of the pump Unscrew the nuts (19) and put aside the flange (1), the tie rods (14) and the protection (4), Clamp the pump horizontally through the body (7) with a vice, Unscrew the nut (35) and take off the shovel (34), the washer (33 &... -
Page 40: Lower Valve (Rexsh0715---Fp-)
Disassembly / Reassembly Operation Lower valve (REXSH0715---FP-) Unsrew the nut (45), take off the washer (44) take off the shovel (46), the closing washer (43) and the shovel spacer (42), Unscrew the filling tube (31), Take off the seat (40), and the 2 seals (39), ... -
Page 41: Lower Valve (Rexsh0715---Pc-)
Disassembly / Reassembly Operation Lower valve (REXSH0715---PC-) Unscrew the end (43), Unsrew the nut (35), take off the shovel (34), Unscrew the nut (39), Unscrew the lower body (21), Retrieve the valve stop (24), Retrieve the spacer (42), Take off and check the seat (30), change it if necessary, Take off and check the seal (18), change it if necessary, Take off and check the first seal (9), change it if necessary, Unscrew the cylinder (10),... -
Page 42: Upper Valve And Piston Seals
Disassembly / Reassembly Operation Upper valve and piston seals Unscrew and remove the upper valve (22), check the range of the valve, Take off and check the ball (16 )replace if necessary, Remove, check and replace successively if necessary : the first "M"... -
Page 43: Reassembly Of The Fluid Section (Rexsh0715---Fp-)
Disassembly / Reassembly Operation Reassembly of the fluid section (REXSH0715---FP-) Lubricate the wetting cup seals and the piston head seals, Locate the seals (9) inside the pump body (7) of the valve body (21) Slide the piston rod assembly (15) inside the pump body (7), push it upwards;... -
Page 44: Reassembly Of The Fluid Section (Rexsh0715---Pc-)
Disassembly / Reassembly Operation Reassembly of the fluid section (REXSH0715---PC-) Lubricate the wetting cup seals and the piston head seals, Locate the seals (9) inside the pump body (7) of the valve body (21) Slide the piston rod assembly (15) inside the pump body (7), push it upwards;... -
Page 45: Spare Parts
Spare parts 12 Spare parts Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump's operating pressures. Fluid Section: all versions REXSH715---FP- REXSH715---PC- WARNING: these parts are not supplied with the fluid section alone as they... - Page 46 Spare parts REXSH0715 - - - Follower plate Plain cylinder Ind. Description # Ref. Spare part maintenance level** Connection flange See motor coupling kit table Coupling shaft N.S. (211 785) Protection See motor coupling kit table Gland nut 207 279 'F' washer...
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Page 47: Lower Adapter Flange
Spare parts Ind 40 Follower plate Plain cylinder Ind. Description # Ref. Spare part maintenance level** Cup wrench 044 950 008 'M' washer 203 165 Spacer 60 122 'M' washer 203 163 Spring washer 203 173 Seal kit 105 948 Refer to table (Ind. -
Page 48: Recommended Seal Kits
Spare parts Recommended Seal kits Code Composition PU + GRAPHITED PTFE (+ FKM) Mastics - PVC - Butyl * Allows a better mechanical resistance é Accessory Ind. Description # Ref. Bottle of lubricant T (125 ml / 0,034 oz) 149 990 020... -
Page 49: Seals Pack Composition: 06
Spare parts Seals pack composition: 06 Seals Pack: 105 948 Ind. Description Material O-Ring 909 420 249 Cup packing 84 334 Piston packing 203 162 PTFE G O-Ring 84 448 PTFE Shovel seal 60 121 O-Ring 84 457 O-Ring 80 040 ⇓...
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