Bühler technologies BCI 24-Dx Installation And Operation Instruction Manual

Bühler technologies BCI 24-Dx Installation And Operation Instruction Manual

Contamination indicator
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Fluidcontrol
Contamination indicator
BCI 24-Dx
Installation and Operation Instructions
Original instructions
BE130011
Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen
03/2024
Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20
E-Mail: fluidcontrol@buehler-technologies.com
Internet: www.buehler-technologies.com

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  • Page 1 Fluidcontrol Contamination indicator BCI 24-Dx Installation and Operation Instructions Original instructions BE130011 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 03/2024 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: fluidcontrol@buehler-technologies.com Internet: www.buehler-technologies.com...
  • Page 2 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 Internet: www.buehler-technologies.com E-Mail: fluidcontrol@buehler-technologies.com Read this instruction carefully prior to installation and/or use. Pay at- tention particularly to all advises and safety instructions to prevent in- juries.
  • Page 3: Table Of Contents

    BCI 24-Dx Contents Introduction .............................................  2 Intended Use.........................................  2 Model key.......................................... 2 Item numbers ........................................ 2 Contents .......................................... 2 Safety instructions .........................................  3 Important advice .........................................  3 General hazard warnings .................................... 3 Transport and storage ........................................ 5 4 Installation and connection ...................................... 6 Installation .......................................... 6...
  • Page 4: Introduction

    BCI 24-Dx 1 Introduction 1.1 Intended Use The contamination indicator BCI 24 is used to monitor the filter capacity in oil circuits. A microprocessor-controlled pressure transmitter monitors the pressure drop above the filter element which increases as the filter contamination increases.
  • Page 5: Safety Instructions

    BCI 24-Dx 2 Safety instructions 2.1 Important advice Operation of the device is only permitted if: – the product is used under the conditions described in the installation- and operation instruction, the intended application according to the type plate and the intended use. In case of unauthorized modifications done by the user Bühler Technolo- gies GmbH can not be held responsible for any damage, –...
  • Page 6 BCI 24-Dx Maintenance, Repair Please note during maintenance and repairs: – Repairs to the unit must be performed by Bühler authorised personnel. – Only perform conversion-, maintenance or installation work described in these operating and installation instructions. – Always use genuine spare parts.
  • Page 7: Transport And Storage

    BCI 24-Dx 3 Transport and storage Only transport the product inside the original packaging or a suitable alternative. The equipment must be protected from moisture and heat when not in use. It must be stored in a covered, dry, dust-free room at room temperature.
  • Page 8: Installation And Connection

    BCI 24-Dx 4 Installation and connection DANGER Electric voltage Risk of electric shock a) De-energise the system. b) The equipment may only be installed, maintained and put into operation by instruc- ted, competent personnel. c) Always observe the applicable safety regulations for the operating site.
  • Page 9: Electrical Connections

    BCI 24-Dx 4.2 Electrical connections The BCI contamination indicator is powered with +18-30 V direct voltage. The sensor connects with a cable and standard M12 plug-in connectors. 4.2.1 Pin assignment Version 1D1A 1D1S Plug 4-pin 4-pin Connection schematic +24 V DC +24 V DC OUT2, 4…20 mA...
  • Page 10: Operation And Control

    BCI 24-Dx 5 Operation and Control NOTICE The device must not be operated beyond its specifications. 5.1 Version with IO-Link interface (1D1A) This unit is equipped with an IO-Link interface and an analogue output. An IO-Link master is required to use the IO-Link interface.
  • Page 11: Cleaning And Maintenance

    BCI 24-Dx 6 Cleaning and Maintenance Regularly check sealing screw connections for leaks, particularly if vibration may occur. Apart from this the device is mainten- ance-free. The method for cleaning the devices must be adapted to the IP protection class of the devices. Do not use cleaners which could damage the device materials.
  • Page 12: Service And Repair

    BCI 24-Dx 7 Service and repair This chapter contains information on troubleshooting and correction should an error occur during operation. Repairs to the unit must be performed by Bühler authorised personnel. Please contact our Service Department with any questions: Tel.: +49-(0)2102-498955 or your agent For further information about our services and customised maintenance visit http://www.buehler-technologies.com/service.
  • Page 13: Disposal

    BCI 24-Dx 8 Disposal The applicable national laws must be observed when disposing of the products. Disposal must not result in a danger to health and environment. The crossed out wheelie bin symbol on Bühler Technologies GmbH electrical and electronic products indicates special disposal notices within the European Union (EU).
  • Page 14: Appendices

    BCI 24-Dx 9 Appendices 9.1 Technical Data Technical Data BCI 24-Dx Operating pressure: max. 400 bar Ambient temperature: -20 °C to +70 °C Medium temperature*: -40 °C to +85 °C Measuring range: 0.3...3 bar/0.6...6 bar, depending on the version Material/version Housing material: Anodised aluminium (3.2315)
  • Page 15: Dimensions

    BCI 24-Dx 9.2 Dimensions Connecting flange compatible with Connecting flange compatible with third-party product Hydac / Stauff third-party product Filtration Group / Hengst BCI 24-DHxxx BCI 24-DMxxx USIT sealing ring M20 Profile gasket Steel/NBR O-ring O-ring Connecting flange compatible with...
  • Page 16: Attached Documents

    BCI 24-Dx 10 Attached documents – Declaration of Conformity KX130024 – RMA - Decontamination Statement Bühler Technologies GmbH BE130011 ◦ 03/2024...
  • Page 19 RMA-Formular und Erklärung über Dekontaminierung RMA-Form and explanation for decontamination RMA-Nr./ RMA-No. Die RMA-Nr. bekommen Sie von Ihrem Ansprechpartner im Vertrieb oder Service. Bei Rücksendung eines Altgeräts zur Entsorgung tragen Sie bitte in das Feld der RMA-Nr. "WEEE" ein./ You may obtain the RMA number from your sales or ser- vice representative.
  • Page 20 Dekontaminierungserklärung DE000011 Bühler Technologies GmbH, Harkortstr. 29, D-40880 Ratingen 12/2022 Tel. +49 (0) 21 02 / 49 89-0, Fax: +49 (0) 21 02 / 49 89-20 E-Mail: service@buehler-technologies.com Internet: www.buehler-technologies.com...

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