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SMC Networks PSE54-L Operation Manual

Pressure switch
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No.DOC1056909-1
PRODUCT NAME
Pressure Switch
(
compatible)
MODEL / Series / Product Number
PSE54#-L/N/P

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Summary of Contents for SMC Networks PSE54-L

  • Page 1 No.DOC1056909-1 PRODUCT NAME Pressure Switch compatible) MODEL / Series / Product Number PSE54#-L/N/P...

  • Page 2: Table Of Contents

    Table of Contents Safety Instructions Model Indication and How to Order Definition and terminology Mounting and Installation Wiring Pressure Setting IO-Link Specifications Outline of IO-Link functions Communication specifications Process data IO-Link parameter setting Maintenance Troubleshooting Specification Dimensions No.DOC1056909-1...

  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4 Safety Instructions Caution We develop, design, and manufacture our products to be used for automatic control equipment, and provide them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not covered. Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the Measurement Act.
  • Page 5 Operator This operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. Read and understand this operation manual carefully before assembling, operating or providing maintenance to the product.
  • Page 6 Caution ■Do not touch the terminals and connectors while the power is on. Otherwise electric shock, malfunction or damage to the product can result. ■After maintenance is complete, perform appropriate functional inspections and leak tests. Stop operation if the equipment does not function properly or there is a leakage of fluid. When leakage occurs from parts other than the piping, the product might be faulty.
  • Page 7 ●Product handling Installation •Tighten to the specified tightening torque. If the tightening torque is exceeded the mounting screws and brackets may be broken. If the tightening torque is insufficient, the product can be displaced and loosen the mounting screws. •Be sure to ground terminal FG when using a commercially available switch-mode power supply. •Do not drop, hit or apply shock to the Pressure Switch.
  • Page 8 Environment •Do not use the product in area that is exposed to corrosive gases, chemicals, sea water, water or steam. Otherwise failure or malfunction can result. •Do not use in a place where the product could be splashed by oil or chemicals. If the product is to be used in an environment containing oils or chemicals such as coolant or cleaning solvent, even for a short time, it may be adversely affected (damage, malfunction, or hardening of the lead wires).

  • Page 9: Model Indication And How To Order

    Model Indication and How to Order No.DOC1056909-1...
  • Page 10 Output specification N/P -10- No.DOC1056909-1...
  • Page 11 Normal output Reversed output -11- No.DOC1056909-1...

  • Page 12: Definition And Terminology

    ■Definition and terminology Term Definition Analog output function Function to output the voltage or current in proportion to the pressure. Performs pressure setting automatically by detecting the increase and decrease in pressure. For example, if this function is used for a suction test, Auto-preset the pressure setting will be completed by performing suction and release of the workpiece.
  • Page 13 Term Definition The code number displayed, identifying the error detected by the Error displayed self-diagnosis function of the pressure switch. Refer to "Device detail status parameters" on page for details of the errors. Switches the switch output to ON/OFF when an error is displayed. Error output Refer to "List of output modes"...
  • Page 14 Term Definition Operation light A light that turns on when the switch output is ON. Hysteresis mode, window comparator mode, Error output or Output off can be Operation mode selected. The operation principle of the switch output. Normal output and reverse output Output style can be selected.
  • Page 15 Term Definition Set pressure range The pressure range that can be set for switch output. Switch output Sometimes referred to as "ON-OFF output". A function to change the units in which the measured pressure value is displayed. The display units can only be changed if the product is equipped Units selection function this function.

  • Page 16: Mounting And Installation

    Mounting and Installation ■Wiring ○Wiring connections ●Connections should be made with the power supply turned off. ●Use a separate route for the product wiring and any power or high voltage wiring. Otherwise, malfunction may result due to noise. ●If a commercially available switching power supply is used, be sure to ground the frame ground (FG) terminal.

  • Page 17: Pressure Setting

    Pressure Setting Default settings When the pressure exceeds the set value, the switch will be turned on. When the pressure falls below the set value by the amount of hysteresis or more, the switch will be turned off. The default setting is to turn on the pressure switch when the pressure reaches the center of the atmospheric pressure and upper limit of the rated pressure range.

  • Page 18: Io-Link Specifications

    IO-Link Specifications (PSE54##-#-L# only) ■Outline of IO-Link functions ○Communication function This product can check the pressure measurement value, diagnostic information and switch output status using cyclic data communication via the IO-Link system. ○Product status monitoring function This function monitors the product status via the IO-Link communication. •Detects the error status (internal hardware error).

  • Page 19: Process Data

    ■Process data Process data is the data which is exchanged periodically between the master and device. This product process data consists of switch output status, error diagnostics and pressure gauge measurement value. (Refer to the table below.) Bit offset Item Notes OUT1 output 0: OFF 1: ON...
  • Page 20 ○Unit specification and measurement value (PD) Rated pressure range Settable range Range Unit 1000 -105 1050 -0.105 1.050 Positive kgf/cm 10.197 -1.07 10.71 pressure 10.0 -1.05 10.5 1 MPa 145.04 -15.2 152.3 Pressure gauge measurement value (PD) 4000 -420 4200 ...
  • Page 21 ○Conversion formula of the process data and pressure gauge measurement value (1) Conversion formula from the process data to the pressure gauge measurement value: Pr = a × (PD) + b (2) Conversion formula from the pressure gauge measurement value to the process data: (PD) = (Pr –...

  • Page 22: Io-Link Parameter Setting

    ■IO-Link parameter setting ○IODD file IODD (I/O Device Description) is a definition file which provides all properties and parameters required for establishing functions and communication of the device. IODD includes the main IODD file and a set of image files such as vendor logo, device picture and device icon.
  • Page 23 ●ISDU parameters Index Access Parameters Initial value Remarks 1 (dec) index 0x0002 Refer to "System command" System command on page 23. 0x000C Refer to "Device access lock Device access lock 0x0000 (12) parameters" on page 24. 0x0010 Vendor name SMC Corporation (16) 0x0011 Vendor text...
  • Page 24 ●Device access lock parameters (index 12) The contents are as follows. Data type: 16 bit Record Value (dec) Contents 0x0000(0) DS unlock (Initial value) 0x0002(2) DS lock 0x0008(8) DS unlock 0x000A(10) DS lock [Lock data storage (DS lock)] Locking "Data storage" will invalidate the data storage function of the pressure switch. In this case, access will be denied for backup and restoration of data storage.
  • Page 25 ●Product individual parameters Data Date Index Access Initial value Parameter storage type Remarks 1 (dec) index (dec) 2 3 Setting of display unit PSE540: 0x00 0: MPa 1: kPa Unit 0x03E8 PSE541: 0x01 2: kgf/cm (Selection of (1000) 3: bar display unit) PSE543: 0x01 4: psi...
  • Page 26 ●Product individual parameters (continued) Data Date Index Access Initial value Parameter storage type Remarks 1 (dec) index (dec) 2 3 Setting of OUT1 output set value P1L(n1L) (lower limit of window comparator) (Setting of Setting range PSE540: 0xFE5C ~ 0x1068 OUT1 output 0x04B0 (-420 ~ 4200)
  • Page 27 ●Product individual parameters (continued) Data Date Index Access Initial value Parameter storage type Remarks 1 (dec) index (dec) 2 3 oUt2 Setting of OUT2 output mode 0x00 (Selection of 0: HYS (Hysteresis) OUT2 output 1: Wind (Window comparator) mode) 0x0582 (1410) Setting of OUT2 output normal and (Selection of...
  • Page 28 ●Product individual parameters (continued) Data Date Index Access Initial value Parameter storage type Remarks 1 (dec) index (dec) 2 3 Setting of OUT2 hysteresis (window comparator hysteresis) (Setting of Setting range PSE540: 0x0000 ~ 0x0906 OUT2 0x0190 (0 ~ 2310) hysteresis_ (400) PSE541: 0X0000 ~ 0x08FC...
  • Page 29 ●Product individual parameters (continued) Data Date Index Access Initial value Parameter storage type Remarks 1 (dec) index (dec) 2 3 Number of 0x1F72 0 ~ 1000 pressurizing (8050) errors 1: "R" means Read and "W" means Write. 2: "Y" indicates that the parameter setting data is saved to the master, and "N" indicates that the parameter is not saved. 3: Refer to the table below for the symbol.
  • Page 30 ●List of output modes : The chart above shows the OUT1 operation. For OUT2, all "1" in the chart will be changed to "2". (example P1→P2) If the point at which the switch output changes is outside of the set pressure range due to the selection of normal or reversed output, the hysteresis value is automatically adjusted.
  • Page 31 Setting of the error output In reversed output mode, error output not supported error can be detected. Normal output Reversed output -31- No.DOC1056909-1...

  • Page 32: Maintenance

    Maintenance How to reset the product after a power cut or forcible de-energizing The setting of the product will be retained as it was before a power cut or de-energizing. The output condition is also basically recovered to that before a power cut or de-energizing, but may change depending on the operating environment.

  • Page 33: Troubleshooting

    Troubleshooting ○Troubleshooting Applicable pressure switch: PSE54 When any failure occurs with this product, the following chart can be used to identify the cause of the failure. If a cause applicable to the troubles cannot be identified and normal operation is recovered by replacement with a new product, this indicates that the product itself was faulty.
  • Page 34 ○Troubleshooting list Problem Problem possible Problem Investigation method Countermeasures causes (1) Check the set pressure. (2) Check the operation mode, (1) Reset the pressure Incorrect hysteresis and output type. setting. pressure setting (hysteresis mode/window (2) Reset the function comparator mode, settings.
  • Page 35 Problem Problem possible Problem Investigation method Countermeasures causes Check the wiring of the output. Incorrect wiring Check if the load is connected Correct the wiring. directly to DC(+) or DC(-). Check if PNP is used when NPN Unsuitable model Review the selected model should have been selected, or the selection (output type).
  • Page 36 Problem Problem possible Problem Investigation method Countermeasures causes Install a 5 m filter to prevent foreign matter from entering Check if any foreign matter has Foreign matter the piping port. Also, clean entered the piping port. the filter regularly to prevent drainage deposits.
  • Page 37 ○Troubleshooting (IO-Link communication function) Operation light The IO-Link function Refer to Trouble No.1 is OFF. Operation light Refer to Trouble No.2 Flashing Operation light Input and output are Refer to Trouble No.3 swapped by byte. -37- No.DOC1056909-1...
  • Page 38 ○Troubleshooting list (IO-Link communication) Problem Problem Problem possible causes Investigation method Countermeasures Check the connection of incorrect wiring Correct the cable wiring. the connector. Operation light Check the power supply Power supply error from Supply 18 to 30 VDC to the voltage from the IO-Link the IO-Link master IO-Link master.

  • Page 39: Specification

    Specification ○IO-Link Product No. PSE540(A)-#-L PSE541(A)-#-L PSE543(A)-#-L 5 Rated pressure range -0.100 to 1.000 MPa 0.0 to -101.0 kPa -100.0 to 100.0 kPa 5 Set pressure range -0.105 to 1.050 MPa 10.0 to -105.0 kPa -105.0 to 105.0 kPa 5 Min.
  • Page 40 ○Switch output Product No. PSE540(A)-#-L PSE541(A)-#-L PSE543(A)-#-L Rated pressure range -0.10 to 1.00 MPa 0 to -101 kPa -100 to 100 kPa Set pressure range -0.10 to 1.05 MPa 10 to -105 kPa -105 to 105 kPa Min. setting unit Refer to OUT1 set value, hysteresis Proof pressure 1.5 MPa...
  • Page 41 ○Piping/weight specifications Product No. IM5H M5 female M5 female thread, 4 6 R1/8 NPT1/8 Port size M3 x 0.5 M5 x 0.8 thread, through type M5 x 0.8 M5 x 0.8 reducer reducer through type (with setting hole) Resin case: PC Resin case: PC Resin case: PC Case part...

  • Page 42: Dimensions

    ■Dimensions •PSE54#(A)- PSE54#(A)-M3 PSE54#(A)-M5 10.8 11.5 •PSE54#(A)- •PSE54#(A)- PSE54 (A)-R04 PSE54#(A)-R06 4 6 •PSE54#(A)-IM5 •PSE54#(A)-IM5H -42- No.DOC1056909-1...
  • Page 43 •PSE54#(A)-#S Switch output IO-Link Pin No. Description DC(+) N.C. N.C. DC(-) -43- No.DOC1056909-1...
  • Page 44 Revision history 1: Contents revised in several places. [February 2024] Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. ©...

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