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MAX WeldClean
Operating manual - EN
MAX WeldClean
1
© Kemppi
1922530 / 2413

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Summary of Contents for Kemppi MAX WeldClean

  • Page 1 MAX WeldClean Operating manual - EN MAX WeldClean © Kemppi 1922530 / 2413...
  • Page 2: Table Of Contents

    MAX WeldClean Operating manual - EN CONTENTS 1. General 1.1 About equipment 2. Installation 3. Operation 4. Maintenance 4.1 Disposal 4.2 Troubleshooting 5. Technical data 6. Ordering codes © Kemppi 1922530 / 2413...
  • Page 3: General

    Operating manual - EN 1. GENERAL These instructions describe the use of Kemppi's MAX WeldClean cleaning kit for post-weld electrolytic cleaning. This method is used to restore the corrosion protection of stainless steel welds by removing contaminants from and cor- recting discoloration on weld seams.
  • Page 4 While every effort has been made to ensure that the information contained in this guide is accurate and com- plete, no liability can be accepted for any errors or omissions. Kemppi reserves the right to change the spe- cification of the product described at any time without prior notice. Do not copy, record, reproduce or transmit the contents of this guide without prior permission from Kemppi.
  • Page 5: About Equipment

    Operating manual - EN 1.1 About equipment The Kemppi MAX WeldClean cleaning kit contains a cleaning tool, a container for cleaning liquid and a pressure spray bottle for neutralization liquid. The cleaning and neutralization liquids are not included in the MAX WeldClean cleaning kit.
  • Page 6: Installation

    MAX WeldClean Operating manual - EN 2. INSTALLATION Ensure that the welding equipment is not connected to the mains or that the welding torch is not connected to the welding machine at this stage. Protect the equipment from rain and direct sunshine.
  • Page 7 MAX WeldClean Operating manual - EN Install the sleeve assembly. Size S Size L Install the brush to the brush adapter and tighten it in place (there are three brushes in size L). Size S Size L Install the brush adapter and tighten the back cap to lock it in place.
  • Page 8 MAX WeldClean Operating manual - EN Adjust the desired length of the brush by rotating the inner brush sleeve in size S and the outer brush sleeve in size Size S Size L The appropriate brush length depends on the application. As a general guideline, it is advisable to use a relatively short length (5...10 mm).
  • Page 9: Operation

    Choose the cleaning liquid (e.g., 10...60 % phosphoric acid) and the neutralization liquid (e.g., water) based on the application. The cleaning and neutralization liquids are not included in the MAX WeldClean cleaning kit. To clean a weld: Close the shielding gas valve.
  • Page 10 MAX WeldClean Operating manual - EN Choose the cleaning technique based on the application. A suitable technique is to move the brush slowly back and forth in a painting motion. Which ever technique you choose, always ensure that the brush does not come off the work piece during cleaning.
  • Page 11: Maintenance

    For repairs, contact your Kemppi dealer. Do not use pressure washing devices. Service workshops Kemppi Service Workshops complete the welding system maintenance according to the Kemppi service agreement. The main aspects in the service workshop maintenance procedure are: • Cleanup of the machine •...
  • Page 12: Disposal

    The owner of the equip- ment is obliged to deliver a decommissioned unit to a regional collection center, as per the instructions of local author- ities or a Kemppi representative. By applying these European Directives you improve the environment and human health.
  • Page 13: Troubleshooting

    Make sure that the parameters are within the range of the torch. If different torch components have separate limits for the maximum current; the lower one of these is the maximum current that can be used. • Make sure you are using original Kemppi consumable and spare parts. Incorrect spare part materials may also cause overheating. •...
  • Page 14: Technical Data

    MAX WeldClean Operating manual - EN 5. TECHNICAL DATA MAX WeldClean Feature Value Default current Size S: 25 A Size L: 50 A -20...+40 °C Operating temperature range Does not apply to liquids TX 165 G, TX 165 GF Compatible Flexlite TX TIG welding...
  • Page 15: Ordering Codes

    MAX WeldClean Operating manual - EN 6. ORDERING CODES For MAX WeldClean ordering information, refer to Kemppi.com. © Kemppi 1922530 / 2413...

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