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Summary of Contents for Pfeiffer Vacuum HiPace 2400 MC
- Page 1 HiPace® 2400 MC Turbopump Operating Instructions...
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Page 2: Table Of Contents
4.22. Configuration Of The Maximum Drive Power....21 3.2. Connecting The High Vacuum Side ........ 6 5. Error Messages And Warnings ..22 Use A Pfeiffer Vacuum Splinter Shield Or Protective Mesh............6 5.1. Error Messages / Status Messages ......22 Flanging The Pump Directly .......... -
Page 3: Safety Instructions
Caution – danger of burns! ☞ Keep wiring and cables away from hot surfaces (>70 °C). ☞ The Turbopump HiPace 2400 MC should only be operated Caution, risk of damage to the pump or system. CAUTION with the accordingly connecting cable. -
Page 4: Understanding The Turbopump
2.1. Main Features packaging and transported by making use of the two eye The Turbopump HiPace 2400 MC constitutes a complete unit bolts A fitted at the bottom side of the turbomolecular with the Electronic Drive Unit And Magnetic Bearing pump into which one crane hook each is inserted. -
Page 5: Proper Use
Refer to section 7. Unauthorized use renders all liability and guarantee claims void. Proper Use – The Turbopump HiPace 2400 MC may only be used to 2.2. Differences Between The Pump generate a vacuum. Types – The turbopump is intended for pumping corrosive gases and vapors. -
Page 6: Installation
Use a Pfeiffer Vacuum splinter shield or removed immediately before installing the protective mesh pump. The use of a Pfeiffer Vacuum centering ring with splinter shield or protective mesh in the high vacuum flange protects In case the rotor blocks suddenly, torque levels WARNING... -
Page 7: Earthquake Safety
Otherwise the turbomolecular pump may twist or tear off. The clamps, bolts, nuts and D oder/or E centering rings are special designs from Pfeiffer Vacuum. 1) Nut with flange. – The minimum strength of 170 N/mm of the flange material needs to be observed. - Page 8 Variant 3 - Stud screw and clearance hole Stud screw with blind hole ➡ If used: Insert the splinter shield and protective mesh in Stud screw and clearance hole the high vacuum flange with the clamping lugs downward. ➡ Bring the seal centric into the correct position. ISO-F flange ➡...
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Page 9: Connecting The Fore-Vacuum Side
For more detailed information about the fore-vacuum pump relay box and its installation, see Operating Instructions PT 0030 BN. 3.4. Connecting The Cooling Unit The Turbopump HiPace 2400 MC must be operated with water cooling. (For cooling water connections, see Section 11.1. Dimension Diagram) -
Page 10: Electronic Drive Unit And
Service Remote (only for connected as follows. As a precaution please check that the Pfeiffer Vacuum service) grub screws are far enough unscrewed from the nut before connecting the cable. ➡ Insert plug 53 at the connecting cable 8a into the Interface connection DC In at the TM 3000 and screw tight. -
Page 11: Connecting The Venting Valve
3.6. Connecting The Venting Valve And 3.7. Connecting The Remote Control Sealing Gas Valve Remote control options are accessible for various functions via the “REMOTE” connection on the TM 3000 using a 26-pin The venting valve and the sealing gas valve form a single unit. D-Sub (high density). -
Page 12: Plug Arrangement Remote
Plug Arrangement REMOTE P P i i n n D D e e s s c c r r i i p p t t i i o o n n / / E E x x p p l l a a n n a a t t i i o o n n F F u u n n c c t t i i o o n n T T y y p p e e + 24 V DC... -
Page 13: Connecting The Serial Interface
3.8. Connecting The Serial Interface. Bus Operation Via RS-485 Interface Using A DCU Or HPU Only one master can access the slaves in bus PLEASE NOTE mode. Electrical Connection The “RS-485” connection on the TM 3000 can be used to connect an operating component (DCU 001 o o r r HPU 001) with a screened 5-pin connecting cable in a point to point Connection to a fixed bus system:... -
Page 14: Connections Diagram
3.9. Connections Diagram REMOTE potential free contacts electrically insulated optically insulated Optional slot DC Input RS485 SERVICE 140 VDC 1) Only for Pfeiffer Vacuum Service. -
Page 15: Operations
Magnetic bearings are non-wearing but have limited load capacity. Therefore, the HiPace 2400 MC is equipped with dry RS 485 serial interface: running safety bearings, which prevent contact between the... -
Page 16: Normal Operation Of The Turbopump
4.5. Normal Operation Of The 4.9. Rotation Speed Set Mode Turbopump The rotation speed set mode is selected if the gas throughput of the turbopump is to be modified. The pressure ratio and The turbopump is started up with maximum drive power. When the set rotation speed [ [ P P : : 3 3 1 1 5 5 ] ] is reached, the pump is pumping speed of the pump fall with the rotation speed. -
Page 17: Gas Type Dependent Operation
4.11. Gas Type Dependent Operation Gas type characteristics lines “Gas Mode 1” With high gas throughputs and high rotation speeds, gas fric- Ratation speed 490 Hz, tion causes the rotor to heat up. To prevent overheating, a cooling water flow rate 100 l/h power-rotation speed characteristic is implemented in the 6000 TM 3000, which allows the pump to be operated at any rotati-... -
Page 18: Switching Off And Venting
➡ After the rotation speed has reached 0 Hz, disconnect the The HiPace 2400 MC can only be vented using the pre-mounted venting valve. This cannot be power supply from the mains. Since the turbopump, replaced by other venting equipment. -
Page 19: Safety Bearings
4.14. Safety Bearings 4.16. Emergency Power Operation During strong external vibrations or improper operation, the If the power supply fails during operation of the turbopump, rotor is supported by dry running safety bearings (see also the pump motor works as a generator and supplies the power Section 4.1.). -
Page 20: Remote Control Operation
4.18. Remote Control Operation The following functions are activated with “SPS high level” and deactivated with “SPS low level”: If power failure occurs during operation, the CAUTION turbopump automatically restarts once power – Motor TMP ON/OFF returns. – Heating ON/OFF –... -
Page 21: Vent Modes
➡ Select «0 0 5 5 5 5 : : C C o o n n f f A A O O 1 1 » 4.19. Vent Modes ➡ Select funktion «0 0 », «1 1 » oder «2 2 »: Venting is only possible after turning off the pumping station. -
Page 22: Error Messages And Warnings
Inform Pfeiffer Vacuum Service E002 Power supply voltage TM 3000 defective Check power supply; if required inform Pfeiffer Vacuum Service E006 Run-up time error; Allow a sufficient run-up time, check forevacuum, After the run-up time has elapsed the speed of the pump has dropped... -
Page 23: Warnings
Description Troubleshooting E812 Position error affecting the magnetic bearing Renewed pump calibration by switching the mains OFF/ON; should this reoccur, inform Pfeiffer Vacuum Service E814 Error affecting the drive sensors Acknowledge the fault; should this reoccur, inform Pfeiffer Vacuum Service... -
Page 24: Parameters
6. Parameters 6.1. General All turbopump or electronic drive unit and magnetic bearing controller variables relevant for its functioning are available in the form of parameters in the TM 3000. Each parameter has a number and a description, e.g. « « 0 0 2 2 6 6 : : O O p p M M o o d d e e T T M M P P » » . Factory settings can be retained or you can create your own settings under “Control Commands”... -
Page 25: Status Requests
6.3. Status Requests (readable only) Display Name, Description Unit Factory RS-485 Data type 2) setting Rem ctrld “REMOTE” function active Swpnt att Rotation speed switch point reached Error code Current error code Drv ovtemp Excess electronics temperature – TMP ovtemp Excess pump temperature Rotspd Att Set rotation speed reached (±... -
Page 26: Set Points
6.4. Set points (readable and writable) Display Name, Description Unit Factory RS 485 Data type 2) setting TMP RUTime Maximum permissible starting time Switch pnt < Rotation speed switch point TMSheatset TMS thermal temperature setpoint °C TMProt set Rotation speed setpoint in rotation speed control mode 20.0... -
Page 27: Monitoring The
7. Monitoring The Operating Conditions 7.1. Operating Mode Display Via LED You can read off specific operating conditions of the turbopump and TM 3000 using three LEDs in the front plate of the TM 3000. The following operating conditions are displayed: L L E E D D C C o o n n t t i i n n u u o o u u s s l l y y O O N N C C o o n n t t i i n n u u o o u u s s l l y y O O N N... -
Page 28: What To Do In Case Of
HPU 001 possible 1) Red LED lit up on TM 3000 • Thermal overload • Reduce ambient temperature • Check water cooling 1) If no DCU 001 or HPU 001 is available, notify Pfeiffer Vacuum Service to check for cause of error. -
Page 29: Service
➡ Fill out the contamination declaration and enclose it in the Local Pfeiffer Vacuum representatives can provide full details. shipment (required!). Please get in touch with your local Pfeiffer Vacuum represen- Please take into account that where Pfeiffer tatives if there are any questions regarding contamination. CAUTION... -
Page 30: Maintenance/Replacement
You can change the integrated power supply yourself (see 105 Power supply Section 10.1.). 105a Cylinder head screws with hexagon socket and shake proof washer Please contact your Pfeiffer Vacuum service location for all other maintenance or reconditioning. 105a Do not exert any mechanical load on the CAUTION Electronic Drive Unit And Magnetic Bearing Controller TM 3000. -
Page 31: Technical Data
11. Technical Data Size Unit HiPace 2400 MC Connection nominal diameter Inlett DN 250 ISO-K DN 250 ISO-F DN 250 CF-F Outlet DN 40 ISO-KF Venting/Sealing gas connection DN 10 ISO-KF Nominal rotation speed 1/min / Hz 29 400 / 490... -
Page 32: Dimensions
11.1. Dimension Diagram HiPace 2400 MC DN 250 ISO-K DN 250 ISO-K 210 (COG) Water cooling G1/4" DN 40 ISO-KF Purgegas- and Venting- Valve DN 10 ISO-KF HiPace 2400 MC DN 250 ISO-F 300.3 253.1 254.5 178 (COG) 142.5 Water cooling G1/4"... - Page 33 HiPace 2400 MC DN 250 CF-F DN 250 CF-F 205 (COG) Water cooling G1/4" DN 40 ISO-KF Purgegas- and Venting- Valve DN 10 ISO-KF...
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Page 34: Accessories
12. Accessories D D e e s s c c r r i i p p t t i i o o n n S S i i z z e e N N u u m m b b e e r r N N o o t t e e / / O O r r d d e e r r A A m m o o u u n n t t A A d d d d i i t t i i o o n n a a l l I I n n s s t t r r u u c c t t i i o o n n s s... - Page 35 ● Machinery 2006/42/EC (Annex II, no. 1 A) ● Electromagnetic Compatibility 2004/108/EC The agent responsible for compiling the technical documentation is Mr. Helmut Bern- hardt, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Aßlar. HiPace® 2400 MC Harmonised standards and national standards and specifications which have been ap-...
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Page 36: Www.pfeiffer-Vacuum.net
Vacuum solutions Pfeiffer Vacuum stands for innovative and custom vacuum solutions worldwide, technological perfection, from a single source competent advice and reliable service. Complete range From a single component to complex systems: of products We are the only supplier of vacuum technology that provides a complete product portfolio.
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