Pfeiffer Vacuum HIPACE 2300 Operating Instructions Manual
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Pfeiffer Vacuum HIPACE 2300 Operating Instructions Manual

Turbopump
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OPERATING INSTRUCTIONS
EN
Translation of the Original
HIPACE 2300
Turbopump

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贾志成
February 24, 2025

到达转速后轴承声音慢慢变大

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1 comments:
Mr. Anderson
May 14, 2025

The bearing noise in the Pfeiffer Vacuum HiPace 2300 may increase gradually after reaching speed due to rotor bearing damage or rotor damage.

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Summary of Contents for Pfeiffer Vacuum HIPACE 2300

  • Page 1 OPERATING INSTRUCTIONS Translation of the Original HIPACE 2300 Turbopump...
  • Page 2 Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new turbopump is designed to support you by its performance, its perfect operation and without interfering your individual application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.

  • Page 3: Table Of Contents

    Limits of use of the product Proper use Foreseeable improper use Personnel qualification 2.7.1 Ensuring personnel qualification 2.7.2 Personnel qualification for maintenance and repair 2.7.3 Advanced training with Pfeiffer Vacuum Product description Function 3.1.1 Cooling 3.1.2 Rotor bearing 3.1.3 Drive...
  • Page 4 Operating modes 6.2.1 Operation without operating unit 6.2.2 Operation via connection "E74" 6.2.3 Operation via multi-function connection "remote" 6.2.4 Operation via Pfeiffer Vacuum display and control units 6.2.5 Operation via field bus Switching on the turbopump Operation monitoring 6.4.1 Operating mode display via LED 6.4.2 Temperature monitoring...
  • Page 5 Stickers on the product Tbl. 2: Abbreviations used in this document Tbl. 3: Permissible ambient conditions Tbl. 4: Product designation of Pfeiffer Vacuum HiPace turbopumps Tbl. 5: Turbopump features Tbl. 6: Delivered drive power depending on the supplied mains voltage Tbl. 7:...
  • Page 6 Fig. 34: Dimensions HiPace 2300 and HiPace 2300 C | DN 250 CF-F Fig. 35: Dimensions HiPace 2300 U and HiPace 2300 UC | DN 250 ISO-K Fig. 36: Dimensions HiPace 2300 U and HiPace 2300 UC | DN 250 ISO-F Fig.

  • Page 7: About This Manual

    Keep the manual for future consultation. 1.1 Validity This operating instructions is a customer document of Pfeiffer Vacuum. The operating instruc- tions describe the functions of the named product and provide the most important information for the safe use of the device. The description is written in accordance with the valid direc- tives.

  • Page 8: Conventions

    ● Storage or disposal The work described in this document is only permitted to be performed by persons with the appropriate technical qualifications (expert personnel) or who have received the relevant training from Pfeiffer Vacuum. 1.3 Conventions 1.3.1 Instructions in the text Usage instructions in the document follow a general structure that is complete in itself.

  • Page 9: Tbl. 1: Stickers On The Product

    About this manual Overhead mounting orientation note This sticker depends on the variant. The sticker shows the valid spatial positions for the installation and operation of the turbopump. Operating fluid filler screw This sticker describes the position of the respective filler screw for operating fluid.

  • Page 10: Abbreviations

    Abbreviation Meaning in this document Alternating current (AC) Corrosive gas version Diameter value (in mm) Display Control Unit (Pfeiffer Vacuum display and control unit). Nominal diameter as size description Emergency Stop Rotation speed value of a vacuum pump (frequency, in rpm or Hz) Handheld Programming Unit.

  • Page 11: Trademark Proof

    About this manual Abbreviation Meaning in this document Upside-down version Fore-vacuum flange, fore-vacuum connection Tbl. 2: Abbreviations used in this document 1.4 Trademark proof ● DeviceNet ® is a trademark of Open DeviceNet Vendor Association Inc. ● Profibus ® is a trademark of Profibus Nutzerorganisation e.V. ●...

  • Page 12: Safety

    Safety 2 Safety 2.1 General safety information The following 4 risk levels and 1 information level are taken into account in this document. DANGER Immediately pending danger Indicates an immediately pending danger that will result in death or serious injury if not ob- served.
  • Page 13 Take suitable safety precautions on-site for the compensation of the occurring torques. ► Before installing a vibration compensator, you must first of all contact Pfeiffer Vacuum. WARNING Danger to life from poisoning where toxic process media leak from damaged con- nections Sudden twisting of the turbopump in the event of a fault causes fittings to accelerate.
  • Page 14 Safety WARNING Risk of cuts on moving, sharp-edged parts when reaching into the open high vac- uum flange With the high vacuum flange open, access to sharp-edged parts is possible. A manual rota- tion of the rotor increases the danger situation. There is the risk of cuts, up to the separa- tion of body parts (e.g.
  • Page 15 Safety Risks during operation WARNING Danger of cut injuries from unexpected start up. The use of mating plugs of the electronic drive unit (accessories) enables the automatic run-up of the vacuum pump as soon the power is turned on. Attaching mating plugs before or during the installation leads to the movement of parts hence the risk of cut injuries by sharp-edged in the exposed high vacuum flange.
  • Page 16 Safety WARNING Danger of poisoning from toxic vapors Igniting and heating synthetic operating fluid generates toxic vapors. Danger of poisoning if inhaled. ► Observe the application instructions and precautions. ► Do not allow tobacco products to come into contact with the operating fluid. WARNING Risk of poisoning from contact with harmful substances The operating fluid and parts of the turbopump may contain toxic substances from pumped...

  • Page 17: Safety Precautions

    ► Follow the installation instructions for this turbopump. Observe the requirements regarding stability and design of the counter flange. ► Use only original accessories or fixing material approved by Pfeiffer Vacuum for the in- ► stallation. WARNING Risk of injury caused by the turbopump breaking away with the vibration compensa-...

  • Page 18: Limits Of Use Of The Product

    Safety Infringement of conformity due to modifications to the product The Declaration of Conformity from the manufacturer is no longer valid if the oper- ator changes the original product or installs additional equipment. ● Following the installation into a system, the operator is required to check and re-evaluate the conformity of the overall system in the context of the relevant European Directives, before commissioning that system.

  • Page 19: Proper Use

    The work described in this document may only be carried out by persons who have appropri- ate professional qualifications and the necessary experience or who have completed the nec- essary training as provided by Pfeiffer Vacuum. Training people 1. Train the technical personnel on the product.

  • Page 20: Ensuring Personnel Qualification

    ─ Customer with Pfeiffer Vacuum service training ─ Pfeiffer Vacuum service technician 2.7.3 Advanced training with Pfeiffer Vacuum For optimal and trouble-free use of this product, Pfeiffer Vacuum offers a comprehensive range of courses and technical trainings. For more information, please contact Pfeiffer Vacuum technical training.

  • Page 21: Product Description

    The turbopump forms a compact unit with the electronic drive unit. The integrated power sup- ply pack acts as a voltage supply. Fig. 2: Design HiPace 2300, standard version and upside-down version 1 High vacuum connection Protective cover for the high vacuum flange...

  • Page 22: Identifying The Product

    ID no. 000021320. 3.3.1 Product types The product designation of Pfeiffer Vacuum turbopumps from the HiPace series is composed of the family name, the size (which is based on the pumping speed of the vacuum pump) and, if required, an additional feature description.

  • Page 23: Transportation And Storage

    Drain off the operating fluid before moving or transporting the vacuum pump. Only fill the vacuum pump with operating fluid after mechanical installation. ► Pfeiffer Vacuum recommends keeping the transport packaging and original pro- tective cover. General information regarding safe transport 1.

  • Page 24: Transport In Vertical Position

    Transportation and Storage 4.1.1 Transport in vertical position NOTICE Destruction of the vacuum pump due to failure to observe the type-specific spatial position Impermissible spatial positions lead to pollution of the vacuum pump by operating fluid. There is a risk of pollution of the process vacuum and damage to the vacuum pump up to and including its destruction.

  • Page 25: Storage

    5. Remove the eye bolt following transport and installation as required. – Keep the eye bolt for future use. 4.2 Storage We recommend Pfeiffer Vacuum recommends storing the products in their original transport pack- aging. Storing the turbopump 1. Seal all flange openings with the original protective caps.

  • Page 26: Installation

    Installation 5 Installation The installation of the turbopump and its fastening is of outstanding importance. The rotor of the turbopump revolves at very high speed. In practice it is not possible to exclude the risk of the rotor touching the stator (e.g. due to the penetration of foreign bodies into the high vac- uum connection).

  • Page 27: Connecting The High Vacuum Side

    ● Make sure that all the torques generated if the rotor blocks suddenly, are ab- sorbed by the system on the operator side and the high vacuum connection. ● Only use the approved mounting kits of Pfeiffer Vacuum for the high vacuum connection of the turbopump.

  • Page 28: Using A Splinter Shield Or Protective Screen

    Safety connections, customer-side 5.2.3 Using a splinter shield or protective screen Pfeiffer Vacuum centering rings with splinter shield or protective screen in the high vacuum flange protect the Turbopump against foreign matter from the vacuum chamber. The pumping speed of the pump is reduced according to the passage guide values and the size of the high vacuum flange.

  • Page 29: Mounting Orientations

    Installation 5.2.5 Mounting orientations NOTICE Destruction of the vacuum pump due to failure to observe the type-specific spatial position Impermissible spatial positions lead to pollution of the vacuum pump by operating fluid. There is a risk of pollution of the process vacuum and damage to the vacuum pump up to and including its destruction.

  • Page 30: Attaching Iso-K Flange Onto Iso-K

    Installation Determine horizontal mounting orientation of the turbopump 1. Always align the fore-vacuum connection downwards vertically. – Permissible deviation ± 25° 2. Support the tube connections in front of the turbopump. 3. Do not allow any forces from the piping system to act on the turbopump. 4.

  • Page 31: Fig. 10: Flange Connection Iso-K To Iso-F, Hexagon Head Screw And Tapped Hole

    Installation Fig. 10: Flange connection ISO-K to ISO-F, hexagon head screw and tapped hole Connection of the hexagon head screw and tapped hole 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. Place the collar flange over the high vacuum flange of the turbopump. 3.

  • Page 32: Attaching Iso-F Flange To Iso-F

    Installation 3. Insert the snap ring in the side groove on the high vacuum flange of the turbopump. 4. Attach the turbopump with collar flange, snap ring and centering ring to the counter flange according to the figure. 5. Use all prescribed components for the turbopump. 6.

  • Page 33: Attaching Cf Flange To Cf-F

    Installation Fig. 15: Flange connection ISO-F, stud screw and tapped hole Connection of the stud screw and tapped hole 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiff- er Vacuum. 2. Screw in the stud screws with the shorter end in the tapped holes on the counter flange. –...

  • Page 34: Fig. 17: Flange Connection Cf-F, Hexagon Head Screw And Through Hole

    Installation Fig. 17: Flange connection CF-F, hexagon head screw and through hole Connection of the hexagon head screw and through holes 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. If used: Insert the protective screen or splinter shield with clamping lugs downwards in the turbopump high vacuum flange.

  • Page 35: Filling The Operating Fluid

    Only fill the turbopump with operating fluid after mechanical installation. ► Fill the turbopump with operating fluid via one of the filler screws marked with an oil can ► symbol only. If in doubt, contact Pfeiffer Vacuum. ► Required consumables ● Operating fluid F3, 50 ml Required tools ●...

  • Page 36: Connecting Fore-Vacuum Side

    Installation Fig. 21: The position of the filler screws depends on the mounting orientation. Example: U versions Direction of the high vacuum connection Procedure 1. Unscrew and remove the higher filler screw from the operating fluid pump. 2. Use the syringe and the operating fluid from the turbopump shipment. 3.

  • Page 37: Connect Cooling Water Supply

    1. With rigid pipe connections, include bellows to attenuate external vibrations. 2. Install a fore-vacuum connection with small flange components, e.g. connection ele- ments and pipe components DN 40 ISO-KF from the Pfeiffer Vacuum Components Shop. 3. Implement measures to counteract the backflow of operating fluids or condensate from the fore-vacuum area.

  • Page 38: Tbl. 9: Requirements On The Cooling Water Composition

    "Technical data" Cooling water pressure, max. 6000 hPa Tbl. 9: Requirements on the cooling water composition The HiPace 2300 turbopumps use water cooling as standard. Connection to the turbopump External cooling water supply Internal thread, G 1/4" Hose cable...

  • Page 39: Connecting Accessories

    2. Note the existing configuration of existing connections and control lines. 3. Connect only matching accessory devices to the electronic drive unit. 4. Use the Y-distributor from the Pfeiffer Vacuum range of accessories if you want to con- nect 3 or 4 devices.

  • Page 40: Connecting The Electrical Supply

    Installation and bearing area. The supply is carried out via a sealing gas valve that is included with the scope of delivery. ● The permissible inlet pressure for sealing gas is 1,500 hPa absolute. ● The flow rate for sealing gas is at 17.5 to 20 sccm. Establishing the sealing gas supply In case you want to use ambient air as sealing gas, the sealing gas valve is ready for opera- tion immediately.

  • Page 41: Establishing The Electric Connection

    There are 2 options for configuring the mains connection for the turbopump. ► Make sure that you have the correct supply voltage. Order a corresponding mains connection cable from the Pfeiffer Vacuum accessories ► range. Assemble your own mains connection cable using the HAN 3A connecting socket from ►...

  • Page 42: Operation

    Make sure that the gas mode is set correctly by [P:027] in the electronic drive unit. ► Consult Pfeiffer Vacuum before you use gases with higher molecular masses (> 80). Important settings and function-related variables are factory-programmed into the vacuum pump electronic drive unit as parameters.

  • Page 43: Operating Modes

    Instructions for operation without control panel 1. Use only the approved Pfeiffer Vacuum mating plug with bridges on the connection of the electronic drive unit. 2. Switch on the mains supply of the turbopump only immediately before operation.

  • Page 44: Operation Via Field Bus

    Operation 6.2.5 Operation via field bus Integrating and operating Pfeiffer Vacuum turbopumps in the customer's field bus system is possible when using an electronic drive unit with a corresponding connection panel. The following are available: ● Profibus ● EtherCAT ● DeviceNet Instructions for field bus operation ►...

  • Page 45: Operation Monitoring

    6.4.1 Operating mode display via LED LEDs on the electronic drive unit show the basic operating states of the vacuum pump. A dif- ferentiated error and warning display is only possible for operation with the Pfeiffer Vacuum display and control unit or a PC.

  • Page 46: Venting

    General information for fast venting We recommend fast venting of larger volumes in 4 steps. 1. Use a Pfeiffer Vacuum venting valve for the turbopump, or match the valve cross-sec- tion to the size of the recipient and maximum venting rate.

  • Page 47: Maintenance

    4. Pay attention to when the operating fluid must be changed. 5. Replace the operating fluid at least every 4 years. 6. Have Pfeiffer Vacuum Service replace the rotor bearing of the turbopump at least every 4 years. 7. Consult with Pfeiffer Vacuum Service about shorter maintenance intervals for extreme loads or impure processes.

  • Page 48: Changing The Operating Fluid

    Maintenance 7.3 Changing the operating fluid WARNING Risk of poisoning from contact with harmful substances The operating fluid and parts of the turbopump may contain toxic substances from pumped media. ► Decontaminate affected parts before carrying out maintenance work. ► Prevent health hazards or environmental impacts with adequate safety precautions. ►...

  • Page 49: Filling The Operating Fluid

    Only fill the turbopump with operating fluid after mechanical installation. Fill the turbopump with operating fluid via one of the filler screws marked with an oil can ► symbol only. If in doubt, contact Pfeiffer Vacuum. ► Required consumables ● Operating fluid F3, 50 ml Required tools ●...

  • Page 50: Replacing The Electronic Drive Unit

    Maintenance Fig. 27: The position of the filler screws depends on the mounting orientation. Example: U versions Direction of the high vacuum connection Procedure 1. Unscrew and remove the higher filler screw from the operating fluid pump. 2. Use the syringe and the operating fluid from the turbopump shipment. 3.

  • Page 51: Removing Electronic Drive Unit

    Maintenance Backing up settings made by the customer The factory operating parameters are always preset in replacement units. All set- tings made by the customer to the original electronic drive unit are lost when it is replaced. To preserve your custom settings, you have the following options: 1.

  • Page 52: Installing The Electronic Drive Unit

    Maintenance 7.4.2 Installing the electronic drive unit Required tools ● Allen key, size 3 ● Calibrated torque wrench (tightening factor ≤ 1.6) Fig. 29: Fitting the electronic drive unit 1 Electronic drive unit TC 1200 O-ring 2 Connecting plug Straight edge of the operating fluid pump Installing the electronic drive unit 1.

  • Page 53: Confirming The Speed Specification

    Tbl. 16: Characteristic nominal rotation speeds of the turbopumps Required aids ● A connected Pfeiffer Vacuum display and control unit. ● Knowledge of the configuration and setting of electronic drive unit operating parameters. Adjusting the nominal rotation speed confirmation 1. Observe the display and control unit operating instructions.

  • Page 54: Decommissioning

    Pay attention to when the operating fluid must be changed: ► ● after maximum 2 years without operation, ● after maximum 4 years combined operation and downtimes. ► Observe the maintenance instructions and inform Pfeiffer Vacuum Service. 54/76...
  • Page 55 2. Clean the turbopump exterior with a lint-free cloth and a little isopropanol. 3. If necessary, arrange for Pfeiffer Vacuum Service to completely clean the turbopump. 4. Observe the total running time of the turbopump and if necessary, arrange for Pfeiff- er Vacuum Service to replace the bearing.

  • Page 56: Recycling And Disposal

    9.1 General disposal information Pfeiffer Vacuum products contain materials that you must recycle. Dispose of our products according to the following: ►...

  • Page 57: Malfunctions

    Follow the installation instructions for this turbopump. ► Observe the requirements regarding stability and design of the counter flange. ► Use only original accessories or fixing material approved by Pfeiffer Vacuum for the in- ► stallation. WARNING Risk of injury caused by the turbopump breaking away with the vibration compensa-...
  • Page 58 ● Supply the correct operating voltage. present ● Electronic drive unit ● Replace the electronic drive unit. defective ● Contact Pfeiffer Vacuum Service. Turbopump will not start up; ● For operation without ● Connect the connections according to the green LED on the electronic control unit: Pins 1-3, electronic drive unit connection diagram.
  • Page 59 Malfunctions Unusual noises during opera- ● Rotor bearing dam- ● Contact Pfeiffer Vacuum Service. tion aged ● Rotor damaged ● Contact Pfeiffer Vacuum Service. ● Splinter shield or pro- ● Check and correct the seat of the splinter tective screen loose shield or protective screen in the high vac- uum flange.

  • Page 60: Service Solutions By Pfeiffer Vacuum

    We are always focused on perfecting our core competence – servicing of vacuum compo- nents. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quali- Our professional sales and service employees are available to provide you with reliable as- sistance, worldwide.
  • Page 61 Service solutions by Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the pro- visions in the contamination declaration. Neutralize the product with nitrogen or dry air. Seal all openings with blind flanges, so that they are airtight.

  • Page 62: Spare Parts

    Spare parts 12 Spare parts Fig. 31: Spare parts HiPace 2300 Posi- Designation Size Order number Remark Pieces tion Electronic drive unit refer to the rating depending on the plate connection panel TC 1200 Mating plug PM 061 378 -X with solder tags "remote"...

  • Page 63: Accessories

    Optionally with splinter shield or protective screen. Power supply packs and display units Power supply packs for optimal voltage supply of Pfeiffer Vacuum products are characterized by their compact size and adapted power supply with maximum reliability. Display and oper- ating units are used to check and adjust operating parameters.
  • Page 64 Accessories Description Order number Mounting kit for HiPace 2300, DN 250 ISO-K, including coated PM 016 417 -T centering ring, protection screen, bracket screws Mounting kit for DN 250 ISO-K to ISO-F, with collar flange, PM 016 970 -T coated centering ring, hexagon bolts...

  • Page 65: Tbl. 19: Accessories

    Accessories Description Order number TVV 001, fore-vacuum safety valve, 230 V AC TVV 001, fore-vacuum safety valve, 230 V AC TVV 001, fore-vacuum safety valve, 115 V AC PM Z01 206 Venting valve, shielded, 24 V DC, G 1/8", for connection to TC PM Z01 291 400/1200 and TM 700 Flange with pipe thread, DN 16 ISO-KF, G 1/8"...

  • Page 66: Technical Data And Dimensions

    Technical data and dimensions 14 Technical data and dimensions 14.1 General This section describes the basis for the technical data of Pfeiffer Vacuum turbopumps. Technical data Maximum values refer exclusively to the input as a single load. ● Specifications according to PNEUROP committee PN5 ●...
  • Page 67 Technical data and dimensions Selection field HiPace® 2300 HiPace® 2300 HiPace® 2300 with TC 1200, DN with TC 1200, DN with TC 1200, DN 250 ISO-K 250 ISO-F 250 CF-F Final pressure without 1 · 10 1 · 10 5 · 10 gas ballast Pumping speed for Ar 1800 l/s...
  • Page 68 Weight 35.5 kg 36.6 kg 51.8 kg Tbl. 22: Technical data for HiPace 2300 Standard Selection field HiPace® 2300 U HiPace® 2300 U HiPace® 2300 U with TC 1200, DN with TC 1200, DN with TC 1200, DN...
  • Page 69 Weight 35.5 kg 36.6 kg 51.8 kg Tbl. 23: Technical data for HiPace 2300 U Selection field HiPace® 2300 C HiPace® 2300 C HiPace® 2300 C with TC 1200, DN with TC 1200, DN with TC 1200, DN...
  • Page 70 Technical data and dimensions Selection field HiPace® 2300 C HiPace® 2300 C HiPace® 2300 C with TC 1200, DN with TC 1200, DN with TC 1200, DN 250 ISO-K, corro- 250 ISO-F, corro- 250 CF-F, corro- sive sive sive Pumping speed for N 1900 l/s 1900 l/s 1900 l/s...
  • Page 71 Weight 35.5 kg 36.8 kg 51.8 kg Tbl. 24: Technical data for HiPace 2300 C Selection field HiPace® 2300 UC HiPace® 2300 UC HiPace® 2300 UC with TC 1200, DN with TC 1200, DN with TC 1200, DN...

  • Page 72: Dimensions

    Relative humidity of air 5 – 85 %, non-con- 5 – 85 %, non-con- 5 – 85 %, non- densing densing condensing Weight 35.5 kg 36.8 kg 51.8 kg Tbl. 25: Technical data for HiPace 2300 UC 14.3 Dimensions Dimensions in mm 72/76...

  • Page 73: Fig. 32: Dimensions Hipace 2300 And Hipace 2300 C | Dn 250 Iso-K

    Technical data and dimensions Fig. 32: Dimensions HiPace 2300 and HiPace 2300 C | DN 250 ISO-K Ø DN 250 ISO-F Ø G 1/4 G 1/8 G 1/8 DN 40 ISO-KF Fig. 33: Dimensions HiPace 2300 and HiPace 2300 C | DN 250 ISO-F Fig.

  • Page 74: Fig. 35: Dimensions Hipace 2300 U And Hipace 2300 Uc | Dn 250 Iso-K

    Technical data and dimensions Fig. 35: Dimensions HiPace 2300 U and HiPace 2300 UC | DN 250 ISO-K Fig. 36: Dimensions HiPace 2300 U and HiPace 2300 UC | DN 250 ISO-F Fig. 37: Dimensions HiPace 2300 U and HiPace 2300 UC | DN 250 CF-F...

  • Page 75: Declaration Of Conformity

    DIN EN 61010-1: 2011 DIN EN 61326-1: 2013 DIN EN 62061: 2013 The authorized representative for the compilation of technical documents is Mr. To- bias Stoll, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Asslar, Germany. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43...

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