Related Manuals for Pfeiffer Vacuum HIPACE 2300 I
Summary of Contents for Pfeiffer Vacuum HIPACE 2300 I
- Page 1 OPERATING INSTRUCTIONS Translation of the Original HIPACE 2300 I | IU Turbopump prepared for temperature management system...
- Page 2 Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new turbopump is designed to support you by its performance, its perfect operation and without interfering your individual application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.
-
Page 3: Table Of Contents
Limits of use of the product Proper use Foreseeable improper use Personnel qualification 2.7.1 Ensuring personnel qualification 2.7.2 Personnel qualification for maintenance and repair 2.7.3 Advanced training with Pfeiffer Vacuum Product description Function 3.1.1 Cooling 3.1.2 Rotor bearing 3.1.3 Drive Identifying the product 3.2.1 Product types... - Page 4 Operating modes 6.2.1 Operating without operating unit 6.2.2 Operation via connection "E74" 6.2.3 Operation via multi-function connection "remote" 6.2.4 Operation via Pfeiffer Vacuum control unit Switching on the turbopump Operating with TMS after conversion 6.4.1 Control commands 6.4.2 TMS connection 6.4.3 Process description for TMS...
- Page 5 Table of contents 14.4 Dimensions EC Declaration of Conformity UK Declaration of Conformity 5/76...
- Page 6 Stickers on product Tbl. 2: Abbreviations used in this document Tbl. 3: Permissible ambient conditions Tbl. 4: Product designation of Pfeiffer Vacuum HiPace turbopumps Tbl. 5: Turbopump features Tbl. 6: Delivered drive power depending on the supplied mains voltage Tbl. 7:...
- Page 7 Removing the electronic drive unit Fig. 27: Securing the electronic drive unit Fig. 28: Dismantling the pipe fittings Fig. 29: Mounting the pipe fittings Fig. 30: HiPace 2300 IU spare parts Fig. 31: HiPace 2300 IU Fig. 32: HiPace 2300 I 7/76...
-
Page 8: About This Manual
Keep the manual for future consultation. 1.1 Validity This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de- scribe the functions of the named product and provide the most important information for the safe use of the device. The description is written in accordance with the valid directives. The information in this op- erating instructions refers to the product's current development status. -
Page 9: Pictographs
This section describes all the stickers on the product along with their meanings. Rating plate (example) Rating plates of individual assemblies are located on the lower D-35614 Asslar HiPace 2300 I | IU Mod. part of the turbopump or on the relevant attachments. PM P06 XXX... -
Page 10: Abbreviations
About this manual Cooling water connection This sticker indicates the position for the cooling water discharge COOLING WATER OUT of the turbopump. Warranty seal warranty seal The product is sealed ex factory. Damaging or removing a warran- ty seal results in loss of the warranty. Is stuck on concealed underneath the electronic drive unit. -
Page 11: Trademark Proof
About this manual Abbreviation Meaning in this document Light emitting diode Line protection Underwriters Laboratories Miniature circuit breaker NEMA National Electrical Manufacturer Association Protective earth (earthed conductor) [P:xxx] Electronic drive unit control parameters. Printed in bold as a three-digit number in square brackets. -
Page 12: Safety
Safety 2 Safety 2.1 General safety information The following 4 risk levels and 1 information level are taken into account in this document. DANGER Immediately pending danger Indicates an immediately pending danger that will result in death or serious injury if not observed. ►... - Page 13 Safety Risks during installation DANGER Danger to life from electric shock Touching exposed and voltage-bearing elements causes an electric shock. Improper connection of the mains supply leads to the risk of touchable live housing parts. There is a risk to life. ►...
- Page 14 Safety WARNING Risk of serious injury from oscillating, toppling or falling objects Incorrect handling during the mechanical installation leads to a risk of oscillating, toppling or falling heavy loads. There is a risk of crushing and impacts (e.g. on colliding flange connections). There is a risk of injuries to limbs, up to and including bone fractures and head injuries.
- Page 15 Safety Risks during maintenance, decommissioning and disposal WARNING Danger to life from electric shock during maintenance and service work The device is only completely de-energized when the mains plug has been disconnected and the tur- bopump is at a standstill. There is a danger to life from electric shock when making contact with live components.
- Page 16 Safety WARNING Risk of scalding from suddenly escaping hot cooling water The turbopump water connections are open to both sides. When connecting the cooling water supply, there is a risk of scalding from suddenly escaping, hot cooling water at over pressure. ►...
-
Page 17: Safety Precautions
► Follow the installation instructions for this turbopump. ► Observe the requirements regarding stability and design of the counter flange. ► Use only original accessories or fixing material approved by Pfeiffer Vacuum for the installation. WARNING Risk of injury caused by the turbopump breaking away with the vibration compensator in the event of a malfunction Sudden jamming of the rotor generates high destructive torques in accordance with ISO 27892. -
Page 18: Limits Of Use Of The Product
Safety ► Never put the device into operation with the high vacuum connection open. ► Keep lines and cables away from hot surfaces (> 70°C). ► Never fill or operate the unit with cleaning agents or cleaning agent residues. ► Do not carry out your own conversions or modifications on the unit. ►... -
Page 19: Personnel Qualification
The work described in this document may only be carried out by persons who have appropriate profes- sional qualifications and the necessary experience or who have completed the necessary training as provided by Pfeiffer Vacuum. Training people 1. Train the technical personnel on the product. -
Page 20: Personnel Qualification For Maintenance And Repair
─ Customer with Pfeiffer Vacuum service training ─ Pfeiffer Vacuum service technician 2.7.3 Advanced training with Pfeiffer Vacuum For optimal and trouble-free use of this product, Pfeiffer Vacuum offers a comprehensive range of courses and technical trainings. For more information, please contact Pfeiffer Vacuum technical training. -
Page 21: Product Description
Product description 3 Product description 3.1 Function The turbopump forms a compact unit with the electronic drive unit and the integrated power supply pack. The turbopump is prepared for retrofitting to a temperature management system (TMS). The TMS pre- vents condensable process residues through controlled heating of the pump housing. The cooling sys- tem ensures safe and sufficient heat dissipation without energy loss during the heating process. -
Page 22: Identifying The Product
ID no. 000021320. 3.2.1 Product types The product designation of Pfeiffer Vacuum turbopumps from the HiPace series is composed of the family name, the size (which is based on the pumping speed of the vacuum pump) and, if required, an additional feature description. -
Page 23: Transportation And Storage
► Drain off the operating fluid before moving or transporting the vacuum pump. ► Only fill the vacuum pump with operating fluid after mechanical installation. Pfeiffer Vacuum recommends keeping the transport packaging and original protective cov- Safe transport of the product 1. -
Page 24: Transport In Horizontal Position
60° Fig. 3: Slinging points for vertical transport of the turbopump without packaging 1 HiPace 2300 I HiPace 2300 IU Transporting turbopump in vertical position 2 eye bolts are included in the shipment and are firmly bolted to the turbopump ex works. -
Page 25: Storage
– Keep the eye bolt for future use. 4.2 Storage We recommend Pfeiffer Vacuum recommends storing the products in their original transport packaging. Storing the turbopump 1. Seal all flange openings with the original protective caps. 2. Seal all other connections (e.g. venting connection) with the corresponding original parts. -
Page 26: Installation
Installation 5 Installation The installation of the turbopump and its fastening is of outstanding importance. The rotor of the turbo- pump revolves at very high speed. In practice it is not possible to exclude the risk of the rotor touching the stator (e.g. due to the penetration of foreign bodies into the high vacuum connection). The kinetic energy released acts on the housing and on the anchoring of the turbopump within fractions of a sec- ond. -
Page 27: Connecting The High Vacuum Side
Requirements for the dimensioning of high vacuum connection supplied by the cus- tomer Important information for correct installation ► Only use the approved mounting kits of Pfeiffer Vacuum for the high vacuum connection of the turbopump. 5.2.2 Considering earthquake protection NOTICE... -
Page 28: Using A Splinter Shield Or Protective Screen
Safety connections, customer-side 5.2.3 Using a splinter shield or protective screen Pfeiffer Vacuum centering rings with splinter shield or protective screen in the high vacuum flange pro- tect the Turbopump against foreign matter from the vacuum chamber. The pumping speed of the pump is reduced according to the passage guide values and the size of the high vacuum flange. -
Page 29: Mounting Orientations
Installation 5.2.5 Mounting orientations NOTICE Destruction of the vacuum pump due to failure to observe the type-specific spatial position Impermissible spatial positions lead to pollution of the vacuum pump by operating fluid. There is a risk of pollution of the process vacuum and damage to the vacuum pump up to and including its de- struction. -
Page 30: Attaching Iso-K Flange Onto Iso-K
Flange connection ISO-K to ISO-F, bracket screws Connection with bracket screw 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. Connect the flange with the components of the mounting kit according to the figure. -
Page 31: Fig. 10: Flange Connection Iso-K To Iso-F, Hexagon Head Screw And Tapped Hole
Flange connection ISO-K to ISO-F, hexagon head screw and tapped hole Connection of the hexagon head screw and tapped hole 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. Place the collar flange over the high vacuum flange of the turbopump. -
Page 32: Attaching Iso-F Flange To Iso-F
Connection of the hexagon head screw and tapped hole 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. Attach the turbopump with centering ring to the counter flange according to the figure. -
Page 33: Filling The Operating Fluid
Connection of the stud screw and tapped hole 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. Screw in the stud screws with the shorter end in the tapped holes on the counter flange. -
Page 34: Connecting Fore-Vacuum Side
Installation Fig. 17: The position of the filler screws depends on the mounting orientation. Example: Standard versions Direction of the high vacuum connection Fig. 18: The position of the filler screws depends on the mounting orientation. Example: U versions Direction of the high vacuum connection Procedure 1. -
Page 35: Connecting Cooling Water Supply
Use the turbopump only in combination with a suitable backing pump that can deliver up to the required maximum fore-vacuum pressure. To achieve the fore-vacuum pressure, use a suitable vacuum pump or a pumping station from the Pfeiffer Vacuum range. In this case, the backing pump is also controlled directly via the turbopump electronic drive unit interfaces (e.g., relay box or connection cable). -
Page 36: Establish Cooling Water Connection With Hose Nozzles
Installation Parameter Cooling water Appearance ● filtered ● mechanically clear ● visually clear ● no turbidity ● no sediment ● free from grease and oil pH value 7 to 9 Carbonate hardness, max. 10 °dH 12.53 °e 17.8 °fH 178 ppm CaC0 Chloride content, max. -
Page 37: Establish Cooling Water Connection With Pipe Fittings
2 Cooling water inlet, 1/4" thread Threaded nozzle (2x) Procedure Pfeiffer Vacuum recommends the use of a dirt trap in the supply line. 1. Screw one hose nozzle with sealing ring onto each of the turbopump's cooling water connections. – Tightening torque: max. 15 Nm 2. -
Page 38: Connecting Accessories To Turbopumps With Tms
3 Return line Procedure Pfeiffer Vacuum recommends the use of a dirt trap in the supply line. 1. Debur the internal and external diameter of the pipe on the connection side. 2. Insert the pipe into the pipe fitting up to the limit stop. -
Page 39: Connecting The Electrical Supply
Using additional accessories ► Observe the installation instructions in the operating instructions for the relevant accessory. ► Note the existing configuration of existing connections. ► If configuration is necessary, use a Pfeiffer Vacuum control unit. 5.7 Connecting the electrical supply DANGER Danger to life from electric shock Touching exposed and voltage-bearing elements causes an electric shock. -
Page 40: Establishing The Electric Connection
There are 2 options for configuring the mains connection for the turbopump. ► Make sure that you have the correct supply voltage. ► Order a corresponding mains connection cable from the Pfeiffer Vacuum accessories range. ► Assemble your own mains connection cable using the HAN 3A connecting socket from the ship- ment. -
Page 41: Implement Electrical Safety Measures
Installation 5.7.3 Implement electrical safety measures WARNING Risk of danger to life through missing mains disconnection device The vacuum pump and electronic drive unit are not equipped with a mains disconnection device (mains switch). ► Install a mains disconnection device according to SEMI-S2. ►... -
Page 42: Operation
Simultaneous loading by means of high drive power (gas throughput, fore-vacuum pressure), high heat radiation, or strong magnetic fields results in uncontrolled heating of the rotor and can destroy the vacuum pump. ► Consult Pfeiffer Vacuum before combining varying loads on the vacuum pump. Lower limit val- ues apply. NOTICE... -
Page 43: Operating Modes
Instructions for operation without control panel 1. Use only the approved Pfeiffer Vacuum mating plug with bridges on the connection of the elec- tronic drive unit. 2. Switch on the mains supply of the turbopump only immediately before operation. -
Page 44: Switching On The Turbopump
Operation 6.3 Switching on the turbopump WARNING Danger of cut injuries from unexpected start up. The use of mating plugs of the electronic drive unit (accessories) enables the automatic run-up of the vacuum pump as soon the power is turned on. Attaching mating plugs before or during the installa- tion leads to the movement of parts hence the risk of cut injuries by sharp-edged in the exposed high vacuum flange. -
Page 45: Operating With Tms After Conversion
Operation 6.4 Operating with TMS after conversion 6.4.1 Control commands Dis- Designations Functions Data Unit min. max. play type cess fault type Configuration ac- 0 = fan (continuous operation) Acc A1 cessory connec- 1 = Venting valve, closed with- tion A1 out current 2 = Heating 3 = Backing pump 4 = Fan (temperature control-... -
Page 46: Operation Monitoring
6.5.1 Operating mode display via LED LEDs on the electronic drive unit show the basic operating states of the vacuum pump. A differentiated error and warning display is only possible for operation with the Pfeiffer Vacuum control unit or a PC. Symbol... -
Page 47: Switching Off And Venting
► Observe the prescribed maximum pressure rise speed of 15 hPa/s. ► Avoid manual and uncontrolled venting of very low volumes. ► Where necessary, use a venting valve from the Pfeiffer Vacuum range of accessories. Manual venting Manual venting describes the standard process for venting the turbo pumping station. - Page 48 General information for fast venting We recommend fast venting of larger volumes in 4 steps. 1. Use a Pfeiffer Vacuum venting valve for the turbopump, or match the valve cross-section to the size of the recipient and maximum venting rate.
-
Page 49: Maintenance
5. Replace the operating fluid at least every 4 years. 6. Have Pfeiffer Vacuum Service replace the rotor bearing of the turbopump at least every 4 years. 7. Perform a pressure test on the cooling water system once every year. -
Page 50: Changing The Operating Fluid
Maintenance 7.3 Changing the operating fluid WARNING Risk of poisoning from contact with harmful substances The operating fluid and parts of the turbopump may contain toxic substances from pumped media. ► Decontaminate affected parts before carrying out maintenance work. ► Prevent health hazards or environmental impacts with adequate safety precautions. ►... -
Page 51: Filling The Operating Fluid
► Only fill the turbopump with operating fluid after mechanical installation. ► Fill the turbopump with operating fluid via one of the filler screws marked with an oil can symbol only. ► If in doubt, contact Pfeiffer Vacuum. Required consumables ● Operating fluid F3, 50 ml Required tools ●... -
Page 52: Replacing The Electronic Drive Unit
Maintenance Procedure 1. Unscrew and remove the higher filler screw from the operating fluid pump. 2. Use the syringe and the operating fluid from the turbopump shipment. 3. Place a container below the filling port. 4. Fill in operating fluid until it overflows at the filling port. –... -
Page 53: Installing Electronic Drive Unit
Maintenance Fig. 26: Removing the electronic drive unit 1 Electronic drive unit TC 1200 Allen head screw M4 × 12 2 Cooling plate Allen head screw M4 × 65 3 Tooth lock washer Removing the electronic drive unit 1. Observe the valid spatial position after removing the turbopump. 2. -
Page 54: Confirming Speed Specification
Tbl. 17: Characteristic nominal rotation speeds of the turbopumps Required aids ● A connected the Pfeiffer Vacuum control unit. ● Knowledge of the configuration and setting of electronic drive unit operating parameters. Adjusting nominal rotation speed confirmation 1. Observe the operating instructions of the control unit. -
Page 55: Remounting The Pipe Fittings
Maintenance 7.5 Remounting the pipe fittings WARNING Risk of scalding from suddenly escaping hot cooling water The turbopump water connections are open to both sides. When connecting the cooling water supply, there is a risk of scalding from suddenly escaping, hot cooling water at over pressure. ►... -
Page 56: Fig. 29: Mounting The Pipe Fittings
Maintenance Fig. 29: Mounting the pipe fittings 1 Lock nut Marking on the lock nut 2 Connector body Marking on the connector body 3 Marking on the pipe Mounting the pipe fitting 1. Insert the pipe into the pipe fitting up to the limit stop. 2. -
Page 57: Decommissioning
Procedures for recommissioning the turbopump 1. Check the turbopump for pollution and moisture. 2. Clean the turbopump exterior with a lint-free cloth and a little isopropanol. 3. If necessary, arrange for Pfeiffer Vacuum Service to completely clean the turbopump. 57/76... - Page 58 Decommissioning 4. Observe the total running time of the turbopump and if necessary, arrange for Pfeiffer Vac- uum Service to replace the bearing. 5. Change the turbopump's operating fluid. 6. Install the turbopump according to these instructions (see chapter “Installation”, page 26).
-
Page 59: Recycling And Disposal
● Help to reduce the wastage of natural resources. ● Prevent contamination. 9.1 General disposal information Pfeiffer Vacuum products contain materials that you must recycle. ► Dispose of our products according to the following: – Iron – Aluminium –... -
Page 60: Malfunctions
► Follow the installation instructions for this turbopump. ► Observe the requirements regarding stability and design of the counter flange. ► Use only original accessories or fixing material approved by Pfeiffer Vacuum for the installation. WARNING Risk of injury caused by the turbopump breaking away with the vibration compensator in the event of a malfunction Sudden jamming of the rotor generates high destructive torques in accordance with ISO 27892. - Page 61 ● Electronic drive unit de- ● Replace the electronic drive unit. fective ● Contact Pfeiffer Vacuum Service. Turbopump will not start up; green ● For operation without ● Connect the connections according to the elec- LED on the electronic drive unit is control unit: Pins 1-3, tronic drive unit connection diagram.
- Page 62 RS-485 to 0 = off and then 1 = On and Malfunc- tion acknowledgment. ● Carry out a differentiated malfunction analysis with a control unit. ● Contact Pfeiffer Vacuum Service. Cooling water has soaked the in- ● Leakage in cooling water ● Remove the heating plug from the TMS box.
-
Page 63: Service Solutions By Pfeiffer Vacuum
We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality. - Page 64 Service solutions by Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the provisions in the contamination declaration. a) Neutralize the product with nitrogen or dry air. b) Seal all openings with blind flanges, so that they are airtight.
-
Page 65: Spare Parts
Spare parts 12 Spare parts Fig. 30: HiPace 2300 IU spare parts Posi- Designation Size Order number Remark tion Electronic drive unit refer to the rating plate depending on the con- TC 1200 nection panel E74 plug 15-pole P 4723 110 depending on TC ver- sion, Remote plug... -
Page 66: Accessories
Optionally with splinter shield or protective screen. Power supply packs and control units Power supply packs for optimal voltage supply of Pfeiffer Vacuum products are characterized by their compact size and adapted power supply with maximum reliability. Control units are used to check and adjust operating parameters. -
Page 67: Tbl. 20: Accessories
Accessories Description Order number Mounting kit for DN 250 ISO-F, including coated centering ring, stud screws PM 016 485 -T Mounting kit for DN 250 ISO-F, including coated centering ring, splinter shield, stud PM 016 486 -T screws Mounting kit for DN 250 ISO-F, including coated centering ring, protective screen, PM 016 487 -T stud screws Mounting kit for DN 250 ISO-K to ISO-F, with collar flange, coated centering ring,... -
Page 68: Technical Data And Dimensions
Technical data and dimensions 14 Technical data and dimensions 14.1 General This section describes the basis for the technical data of Pfeiffer Vacuum turbopumps. Technical data Maximum values refer exclusively to the input as a single load. ● Specifications according to PNEUROP committee PN5 ●... - Page 69 Technical data and dimensions Selection field HiPace® 2300 IU with TC HiPace® 2300 IU with TC 1200, DN 250 ISO-F 1200, DN 250 ISO-K Pumping speed for N 1900 l/s 1900 l/s Gas throughput at final rotation speed for 14 hPa·l/s 14 hPa·l/s Gas throughput at final rotation speed for 40 hPa·l/s...
-
Page 70: Substances In Contact With The Media
Technical data and dimensions Selection field HiPace® 2300 IU with TC HiPace® 2300 IU with TC 1200, DN 250 ISO-F 1200, DN 250 ISO-K Shipping and storage temperature -25 – 55 °C -25 – 55 °C Weight 36.6 kg 35.5 kg Tbl. -
Page 71: Fig. 31: Hipace 2300 Iu
Technical data and dimensions 14.4 Dimensions DN 40 ISO-KF G 1/8 DN 250 ISO-F Cooling water in Swagelok tube 3/8" (SS-600-1-4RS) Netzanschluss TC 1200 Fig. 31: HiPace 2300 IU 71/76... -
Page 72: Fig. 32: Hipace 2300 I
Technical data and dimensions DN 250 ISO-F G 1/8” DN 40 ISO-KF Fig. 32: HiPace 2300 I Dimensions in mm 72/76... - Page 73 DIN EN 61010-1 : 2020 DIN EN IEC 63000 : 2019 The authorized representative for the compilation of technical documents is Mr. Tobias Stoll, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Asslar, Germany. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43...
- Page 74 ISO 21360-4:2018 IEC 61010-1+A1:2010 IEC 63000:2018 The manufacturer's authorized representative in the United Kingdom and the authorized agent for compiling the technical documentation is Pfeiffer Vacuum Ltd, 16 Plover Close, In- terchange Park, MK169PS Newport Pagnell. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43...
- Page 75 75/76...
Need help?
Do you have a question about the HIPACE 2300 I and is the answer not in the manual?
Questions and answers