Table Of Contents; Service Dealer Location - Generac Power Systems GR-210 Operation And Maintenance Manual

INTRODUCTION ..........................................Inside Front Cover
Read This Manual Thoroughly ............................Inside Front Cover
Operation and Maintenance ................................Inside Front Cover
How to Obtain Service ........................................Inside Front Cover
Service Dealer Location ........................................................1
SAFETY RULES......................................................................2-3
IDENTIFICATION RECORD ......................................................4
Data Plate ........................................................................................4
EQUIPMENT DESCRIPTION ....................................................4
Standard Generator Features ..........................................................4
Generator Specifications..................................................................4
Engine Specifications ......................................................................4
INSTALLATION ..........................................................................5
Standby Electric System..................................................................5
EMERGENCY CIRCUIT ISOLATION ........................................6
TOTAL CIRCUIT ISOLATION ....................................................6
PREPARATION BEFORE USE ..................................................7
Engine Lubrication ..........................................................................7
Engine Coolant ................................................................................7
Fuel ..................................................................................................7
Cord Sets - 120 Volts GFCI Duplex Receptacles ............................7
120 Volt, 20 Amp Locking Type Receptacle ....................................8
120/208 to 139/240 Volts, 50 Amp Locking Type Receptacle..........8
Full Capacity Terminal Compression Lugs ......................................8
Transfer Switch Terminal..................................................................9
Starting Battery..............................................................................10
SWITCHES, METERS AND LIGHTS ......................................10
AC Voltmeter ..................................................................................10
AC Ammeter ..................................................................................10
Frequency Meter............................................................................11
Oil Pressure Gauge ......................................................................11
Coolant Temperature Gauge..........................................................11
DC Ammeter ..................................................................................11
Hourmeter ......................................................................................11
System Ready Lamp ....................................................................11
Pre-Heat Switch ............................................................................11
Fault Indicator Lamp ......................................................................11
Start/Run/Off Switch ......................................................................11
Auto/Off/Manual Switch ................................................................11
Panel Light ....................................................................................12
Voltage Adjust Dial ........................................................................12
Phase Selection Switch ................................................................12
ENGINE PROTECTIVE DEVICES............................................12
Low Oil Pressure Switch................................................................12
High Coolant Temperature Switch ................................................12
TO LOCATE THE NEAREST GENERAC SERVICING DEALER, PLEASE CALL OUR 800 NUMBER.
ONLY DEALER LOCATION INFORMATION CAN BE OBTAINED AT THIS NUMBER.
OPERATING INSTRUCTIONS ................................................13
MAINTENANCE........................................................................14
RECOMMENDED ENGINE FLUIDS ........................................15
CHECKING FLUID LEVELS ....................................................15
OWNER/OPERATOR PERIODIC MAINTENANCE..................16
BLEEDING THE FUEL SYSTEM..............................................17
PERIODIC MAINTENANCE LIST ............................................17
ADJUSTMENT OF FUEL INJECTION TIMING........................17
ENGINE SPEED ADJUSTMENT..............................................17
VOLTAGE REGULATOR ADJUSTMENT ................................18
GENERATOR ROTOR BEARING ............................................18
MAJOR REPAIRS ....................................................................18
WIRING DIAGRAMS/SCHEMATICS ..................................19-25
EXPLODED VIEWS ............................................................26-42
WARRANTIES ....................................................43-Back Cover

SERVICE DEALER LOCATION

1-800-333-1322

Table of Contents

GR-210 Generator Set
Low Coolant Level Sensor ............................................................12
DC Control/Latch-Crank Circuit Board ..........................................13
Engine Startup ..............................................................................13
After Fault Shutdown ....................................................................13
Overspeed......................................................................................13
Overcrank Shutdown......................................................................13
Before Starting ..............................................................................13
Starting the Engine ........................................................................13
Shut Down ....................................................................................13
Operation In Ice Or Snow ..............................................................13
Grounding the Generator ..............................................................13
Ground Fault Protection ................................................................14
100-Hour Break In Period ..............................................................14
100-Hour Break In ........................................................................14
Engine Oil ......................................................................................15
Engine Coolant ..............................................................................15
Supplemental Coolant Additives ....................................................15
Fuel ................................................................................................15
Engine Oil ......................................................................................15
Engine Coolant ..............................................................................16
Fuel ................................................................................................16
Daily ..............................................................................................17
Every 50 Hours or 2 Weeks ..........................................................17
Every 250 Hours ............................................................................17
Every 600 Hours or 12 Months......................................................17
Every 1200 Hours or 24 Months....................................................17
Every 2000 Hours ..........................................................................17
How to Order Parts ..............................................................18
Generac Power Systems, Inc.
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