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Installation, Operating & Maintenance Guide Installation, Operating & Maintenance Three Piece High Pressure Ball Valves 24/H24 Valves Series Importer for European Union: Habonim Europe B.V. (EROI NL861781491B0) Item number: YP0005355 REV00-03/24...
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Installation, Operating & Maintenance Guide Habonim cannot anticipate all the situations user may encounter while installing and using Habonim valves. The user MUST know and follow all applicable industry specifications on the safe installation and use of these valves. Misapplication of the product may result in injuries or property damage. Refer to Habonim product catalogues, product brochures and installation, operating and maintenance manuals for additional product safety information or contact Habonim.
Installation, Operating & Maintenance Guide 1. General This Installation, Operating & Maintenance manual represents the instructions required for safe use of Habonim ball valve. The manual relates to reduce and full-bore valves. Before using any of these series valves, read the entire IOM carefully and make sure everything is clear.
Installation, Operating & Maintenance Guide 4. Valves marking and labeling 4.1. All valves marking is on a nameplate which is spot welded to the valve body. 4.2. Valves for the European market and above 1” carry the CE mark with the information required by the PED.
Installation, Operating & Maintenance Guide Standard API-6D Tag 5. Storage Prior to storage, inspect the valve for shipping damage. Keep all protective packaging, flange covers, and end caps attached to the valves during storage. It is recommended to keep the valves in a clean and dry environment until they are ready for use.
Installation, Operating & Maintenance Guide 6. Limitations The correct selection of materials of construction, seats and seals, internal valve components and pressure/temperature ratings determines the safe use of the valves and the performance requirements for the application. This information can be found on the name plate welded to the valve body. DO NOT EXCEED THE VALVE PERFORMANCE LIMITATIONS! EXCEEDING THE PRESSURE OR TEMPERATURE LIMITATIONS MARKED ON THE VALVE LABEL PLATE MAY CAUSE DAMAGE AND LEAD TO...
Installation, Operating & Maintenance Guide 7. Installation The installation procedure for Habonim ball valves is critical to ensuring both long life and satisfying performance. Valves stored on site, awaiting installation, should be kept in their original packaging, in dry conditions, where damage will not occur (See storage chapter).
Installation, Operating & Maintenance Guide 7.5. Installation of threaded end valves 7.5.1. Valves with threaded ends should be treated as a single unit and should not be dismantled when installed to pipeline. 7.5.2. Before installing the valves, make sure that the threads on the mating pipe are free from excessive grit, dirt, or burrs.
Installation, Operating & Maintenance Guide 9. Maintenance HABONIM valves have a long and reliable life, and maintenance is seldom required. When maintenance is necessary, valves can be refurbished on site. Habonim recommend replacing all bearings, seals, seats, and soft parts every 500,000 cycles or 5 years, whichever comes first.
Installation, Operating & Maintenance Guide 10. Disassembly & Assembly Manual 10.1. General 10.1.1. It is strongly recommended to review both the disassembly and assembly chapters before getting started. 10.1.2. For full bore valves, use one size up to your valve size when using the torque tables. 10.1.3.
Installation, Operating & Maintenance Guide 10.3. Assembly The following instructions are for valves of all sizes Standard Design O-Ring Design 10.3.1. Lubricate the stem thrust seal (7) and the stem seal (9) with appropriate lubricant. 10.3.2. Place the stem thrust seal (7) on the stem (4). 10.3.3.
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Installation, Operating & Maintenance Guide Handles assembly for all valve sizes 10.3.14. Lubricate the stem thrust seal (7) and the stem seal (9) with appropriate lubricant. 10.3.15. Place the stem thrust seal (7) on the stem (4). 10.3.16. Insert the stem (4) horizontally into the center body (1) with the threaded side first and carefully guide it up through the stem bore.
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