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Summary of Contents for ITT HABONIM 73 Series
- Page 1 Installation, Operating & Maintenance Guide Installation, Operating & Maintenance Full Bore Flanged Ball Valves 73/74/77/78 Valves Series Importer for European Union: Habonim Europe B.V. (EROI NL861781491B0) Item number: YP0005363 REV00-03/24...
- Page 2 Installation, Operating & Maintenance Guide Habonim cannot anticipate all the situations user may encounter while installing and using Habonim valves. The user MUST know and follow all applicable industry specifications on the safe installation and use of these valves. Misapplication of the product may result in injuries or property damage. Refer to Habonim product catalogues, product brochures and installation, operating and maintenance manuals for additional product safety information or contact Habonim.
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Page 3: Table Of Contents
Installation, Operating & Maintenance Guide Contents General ..........................3 SIL ............................ 3 ATEX – Explosive environment ..................3 Valves marking and labeling .................... 4 Storage ..........................5 Limitations ........................6 6.1. Erosion allowance ..................... 6 Installation ........................7 7.1. General ........................7 7.2. -
Page 4: General
Installation, Operating & Maintenance Guide 1. General This Installation, Operating & Maintenance manual represents the instructions required for safe use of Habonim ball valve. The manual relates to reduce and full-bore valves. Before using any of these series valves, read the entire IOM carefully and make sure everything is clear. -
Page 5: Valves Marking And Labeling
Installation, Operating & Maintenance Guide 4. Valves marking and labeling 4.1. All valves marking is on a nameplate which is spot welded to the valve body. 4.2. Valves for the European market and above 1” carry the CE mark with the information required by the PED. -
Page 6: Storage
Installation, Operating & Maintenance Guide Standard API-6D Tag 5. Storage Prior to storage, inspect the valve for shipping damage. Keep all protective packaging, flange covers, and end caps attached to the valves during storage. It is recommended to keep the valves in a clean and dry environment until they are ready for use. -
Page 7: Limitations
Installation, Operating & Maintenance Guide 6. Limitations The correct selection of materials of construction, seats and seals, internal valve components and pressure/temperature ratings determines the safe use of the valves and the performance requirements for the application. This information can be found on the name plate welded to the valve body. DO NOT EXCEED THE VALVE PERFORMANCE LIMITATIONS! EXCEEDING THE PRESSURE OR TEMPERATURE LIMITATIONS MARKED ON THE VALVE LABEL PLATE MAY CAUSE DAMAGE AND LEAD TO... -
Page 8: Installation
Installation, Operating & Maintenance Guide 7. Installation The installation procedure for Habonim ball valves is critical to ensuring both long life and satisfying performance. Valves stored on site, awaiting installation, should be kept in their original packaging, in dry conditions, where damage will not occur (See storage chapter). -
Page 9: Flanged Valves
Installation, Operating & Maintenance Guide 7.5. Flanged Valves 7.5.1. Before installing the valves, make sure the flanges and the pipe are free from grit, dirt or burrs. 7.5.2. The flanges must be aligned and parallel with the correct distance to allow the valve face-to-face dimension and gaskets to fit between. -
Page 10: Maintenance
Installation, Operating & Maintenance Guide 9. Maintenance HABONIM valves have a long and reliable life, and maintenance is seldom required. When maintenance is necessary, valves can be refurbished on site. Habonim recommend replacing all bearings, seals, seats, and soft parts every 500,000 cycles or 5 years, whichever comes first. -
Page 11: Disassembly & Assembly Manual
Installation, Operating & Maintenance Guide 10. Disassembly & Assembly Manual 10.1. General 10.1.1. It is strongly recommended to review both the disassembly and assembly chapters before getting started. 10.1.2. For full bore valves, use one size up to your valve size when using the torque tables. 10.1.3. -
Page 12: Assembly
Installation, Operating & Maintenance Guide 10.3. Assembly Standard Design O-Ring Design The following instructions are for valves sizes ¼”– 1””. 10.3.1. Place the seat in the valve body with the round profile facing the core cavity. 10.3.2. Lubricate the stem thrust seal (7) and the stem seal (9) with appropriate lubricant. - Page 13 Installation, Operating & Maintenance Guide The following instructions are for off-line assembly of one-piece design valves: 10.3.14. Close the body plug hand tight until it is fully stopped and mark a straight line that cross the plug and the valve flange (Fig.1). Fig.1: 10.3.15.
- Page 14 Installation, Operating & Maintenance Guide The following instructions are for valves of sizes 1.5"-8". Fig.2: 10.3.22. Place the seat in the valve body with the round profile facing the core cavity. 10.3.23. Lubricate the stem thrust seal (7) and the stem seal (9) with appropriate lubricant 10.3.24.
- Page 15 Installation, Operating & Maintenance Guide The following instructions are for off-line assembly of two-piece design valves: 10.3.35. Bring the valve to the close position and insert the ball (3). Tighten Pattern: 10.3.36. Place the ball in the valve body until the stem tongue is engaged and turn the handle so the valve is at an open position, to prevent the ball from falling out.
- Page 16 Installation, Operating & Maintenance Guide Full Bore Flanged Ball Valves – 73/74/77/78 Valves Series...
- Page 17 Installation, Operating & Maintenance Guide Full Bore Flanged Ball Valves – 73/74/77/78 Valves Series...
- Page 18 Installation, Operating & Maintenance Guide Full Bore Flanged Ball Valves – 73/74/77/78 Valves Series...
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