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Related Manuals for GENTILIN CLINIC AIR SMART 4.90
Summary of Contents for GENTILIN CLINIC AIR SMART 4.90
- Page 1 Instruction Manual Compressors SMART 4.90 SMART DRY 4.90...
- Page 3 Instruction Manual - Compressors Smart INDEX INTRoDucTIoN ....................4 STATEMENTS AND TESTINg ................... 5 Statement of delivery of the instruction manual ................5 Testing and commissioning certificate ....................6 Ec DEclARATIoN of coNfoRMITY ..................7 STATEMENT AND cE MARk ................... 8 Statement and CE mark ........................8 gENERAlI......................
- Page 4 Instruction Manual - Compressors Smart Resettable thermal ........................34 Turning off the machine ......................35 Emergency stop ..........................35 Activation after an emergency stop .....................36 Intervention of the safety valve....................36 TRoublEShooTINg ......................37 MAINTENANcE ......................38 Every week ..........................39 Every month ..........................40 Dryer filter ESC.F1 ........................41 Dryer filter ESC.F3 ........................
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Page 5: Authorized Operators
Instruction Manual - Compressors Smart STATEMENTS AND TESTINg STATEMENT of DElIVERY of ThE INSTRucTIoN MANuAl The employer, to the extent required by applicable law on safety and health of workers at work, hereby declares it has delivered to the authorized operators this manual for the correct information and training on use and maintenance of the machine. - Page 6 Instruction Manual - Compressors Smart TESTINg AND coMMISSIoNINg DATE _________________ cERTIfIcATE Designation: compressor Name: __________________________ Model:___________________________________________ Street: __________________________ Serial No:________________________________________ City: ____________________________ Manufacture year:________________________________ State: ___________________________ This is to certify that the machine in question was tested by: Test technician of the manu- facturer or authorized dealer: Mr.__________________________________________________________________________________ At the presence of the entrusted operator:...
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Page 7: Ec Declaration Of Conformity
Instruction Manual - Compressors Smart Ec DEclARATIoN of coNfoRMITY Gentilin S.r.l. - Via delle Tezze, 20/22 36070 Trissino (VI) - Italy VAT N.: 01262520248 Declares that the following machine: SMART 4.90 - SMART DRY 4.90 Machine: Air volumetric compressor Serial Number: ___________________________________________... - Page 8 • LOGO, NAME AND ADDRESS OF MANUFACTURER • CE MARKING • DESIGNATION OF THE MACHINE (type / model) • YEAR OF MANUFACTURE GENTILIN SRL Via delle Tezze 20-22 • SERIAL NUMBER 36070 Trissino (VI) Italy phone +39 0445 96 2000 info@gentilinair.com...
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Page 9: Importance Of The Manual
Instruction Manual - Compressors Smart gENERAl IMpoRTANcE of ThE MANuAl Before using the machine in question, the authorized operators are obliged to read and thoroughly understand this manual in all its parts. This instruction manual has been prepared in accordance with the directions provided by the European Directives in order to ensure an easy and correct understanding of the topics covered by the authorized operators operating and maintaining the machine in question. -
Page 10: Consultation Notes
Instruction Manual - Compressors Smart coNSulTATIoN NoTES SIMbol MEANINg Signal of generic danger: It highlights risks to health and safety of operators and/or risk of damage or malfunction of the machine. Signal of generic obligation: It indicates a requirement (obligation to take action). Generic prohibition sign: It highlights the prohibition to perform an action. - Page 11 Instruction Manual - Compressors Smart AuThoRIZED opERAToRS ThE opERAToRS ARE AuThoRIZED To MAkE oN ThE MAchINE oNlY SpE- cIfIc AcTIoNS of ThEIR coMpETENcE. THE AUTHORIZED OPERATORS, BEFORE PERFORMING ANY WORK ON THE MA- chINE MuST bE SuRE To bE IN poSSESSIoN of full pSYcho-phYSIcAl cA- PACITIES, SUCH AS TO ENSURE COMPLIANCE WITH THE SAFETY CONDITIONS.
- Page 12 Instruction Manual - Compressors Smart ElEcTRIcAl MAINTENANcE TEchNIcIAN It is a qualified technician (an electrician in possession of technical and professional qualifications required by the regulations), authorized to perform only work on electri- cal equipment to make adjustments, and maintenance and/or repairs, even in the presence of voltage and with the protections disabled (upon consent of the Supervisor), equipped with personal protection devices (PPD) envisioned and occupying the positions described (see related paragraph).
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Page 13: All Rights Reserved
Instruction Manual - Compressors Smart AbbREVIATIoNS Lists some abbreviations used in this book. • cca. = About • cap. = Chapter • PPE = Personal protective equipment • R = Right • h = Hours • EN = European Norm •... - Page 14 Instruction Manual - Compressors Smart guARANTEE 1) GUARANTEE DECLARATION: the Manufacturer gives an undertaking to the End-User to repla- ce, repair or otherwise intervene in the machine, if it has conformity defects that compromise its correct use and operation, but only if such defects are attributable to the actual liability of the Manufacturer.
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Page 15: Technical Description
Instruction Manual - Compressors Smart TEchNIcAl DEScRIpTIoN NAME of MoDElS The machine is offered in 2 models. Tab. 1 shows the model names and specifications that distinguish them. MoDEl DEScRIpTIoN SMART 4.90 • Oil-free air compressor with 25 litres tank without dryer. SMART DRY 4.90 •... -
Page 16: Names Of Parts
Instruction Manual - Compressors Smart NAMES of pARTS In figures are represented the major components that make up the machine. SMART 4.90 1) Support feet 2) Non-return valve 3) Two-cylinder pumping unit 4) Electric motor 5) Handle 6) Air intake filters 7) Dryer/filter 8) Air tank 9) Condensate drain valve... -
Page 17: Dimensions Of The Machine
Instruction Manual - Compressors Smart DIMENSIoNS of ThE MAchINE Tab.1 gives the clearance of the machine represented in Fig.1. SMART 4.90 SMART DRY 4.90 Fig. 1 MoDElS SMART 4.90 761 mm 389 mm 985 mm SMART DRY 4.90 830 mm 520 mm 985 mm Tab. -
Page 18: Technical Data
Instruction Manual - Compressors Smart TEchNIcAl DATA MAchINE DATA Tab. 2 shows the technical data which characterize the machine. TEchNIcAl DATA Free air delivery (l/min) at 5bar 290 l/min Maximum work pressure 8 bar Shaft rotation speed 1400 rpm Nominal Horsepower kW 1.5 kW Voltage 230 V... -
Page 19: Intended Use Of The Machine
Instruction Manual - Compressors Smart INTENDED uSE of ThE MAchINE The machine was designed and built for the use described in Tab. 1. fIElD of uSE Dentistry, laboratories or dental cabinets. plAcE of uSE Places indoors with sufficient lighting, ventilation, air environment having the characteristics referred to under par. -
Page 20: Phases Of Operation
Instruction Manual - Compressors Smart phASES of opERATIoN In Tab. 4 are listed the steps of operation of the machine please see the relative paragraphs phASE opERATIoN Turning on the machine. Adjusting the outlet pressure. If requested reset the resettable thermal. Turning off the machine. -
Page 21: Transportation And Handling
Instruction Manual - Compressors Smart IT IS STRIcTlY pRohIbITED To coMMISSIoN ThE MAchINE IN ENVI- RoNMENTS WITh poTENTIAllY EXploSIVE ATMoSphERE AND/oR IN ThE PRESENCE OF COMBUSTIBLE DUSTS (E.G.: WOOD POWDER, FLOUR, SU- GARS AND GRAINS). IT IS AbSoluTElY foRbIDDEN To uSE ThE MAchINE IN AREAS coNTAININg So- lID oR AbRASIVE pARTIclES. - Page 22 Instruction Manual - Compressors Smart hANDlINg of pAckAgINg WITh A foRklIfT oR TRANSpAllET IT IS MANDATORY THAT, IN THE RANGE OF HANDLING OPERATIONS, THERE ARE NO PEOPLE, ANIMALS AND/OR THINGS WHOSE SAFETY CAN BE COM- pRoMISED AccIDENTAllY. ThE hANDlINg of ThE pAckAgE cAN bE pERfoRMED oNlY bY ThE uSE of A TRANSpAllET oR A foRklIfT SuITAblE foR uSE.
- Page 23 Instruction Manual - Compressors Smart MANuAl hANDlINg of ThE MAchINE ThE MANuAl hANDlINg of ThE MAchINE MuST bE DoNE bY AT lEAST TWO OPERATORS IN CHARGE, OR USING A SUITABLE MEAN (E.G.: TRAN- SPALLET), IN ACCORDANCE WITH THE REGULATIONS ON THE “MANUAL HANDLING OF LOADS”, IN ORDER TO AVOID ADVERSE CONDITIONS THAT INVOL- VE RISk of ERgoNoMIc INJuRIES To ThE bAck.
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Page 24: Positioning Of The Machine
Instruction Manual - Compressors Smart poSITIoNINg of ThE MAchINE The machine must be placed in a workplace with the characteristics described in par. “INTENDED USE OF THE MACHINE”, placed on a flat floor that ensures stability in relation to the overall dimensions and to the weight. IN oRDER To ENSuRE ThAT ThE AuThoRIZED opERAToRS occupY ThE WORK POSITIONS EXPECTED, IT IS MANDATORY TO ENSURE MINIMUM ME- ASuRES of poSITIoNINg AS ShoWN IN fIg. -
Page 25: Installation
Instruction Manual - Compressors Smart INSTAllATIoN gENERAl WARNINgS IT IS coMpulSoRY To coMplY WITh ThE coRREcT pRocEDuRES of AS- SEMblY/DISASSEMblY AND coNNEcTIoN of coMpoNENTS DEScRIbED IN ThIS chApTER. ThE MANuAl hANDlINg MuST bE IN coMplIANcE WITh ThE REgulATIoNS oN ThE “MANuAl hANDlINg of loADS” IN oRDER To AVoID ADVERSE coNDITIoNS ThAT INVolVE RISk of INJuRIES To ThE bAck. -
Page 26: Electric Connection
Instruction Manual - Compressors Smart ElEcTRIc coNNEcTIoN ThE MANufAcTuRER hAS No lIAbIlITY foR fAIluRE oR MAlfuNcTIoNS of opERATIoN To ThE MAchINE cAuSED bY VolTAgE DRopS EXcEEDINg THE TOLERANCES PROVIDED BY THE DISTRIBUTING BODY (± 10% POWER - FREQUENCY ± 2%). ThE MAINS To WhIch ThE MAchINE IS coNNEcTED MuST bE IN AccoR- DANCE WITH THE REQUIREMENTS OF THE LAWS OF THE COUNTRY OF USE, MEET ThE SpEcIfIcATIoNS coNTAINED IN pAR. -
Page 27: Safety Devices
Instruction Manual - Compressors Smart SAfETY SAfETY DEVIcES The Safety Devices adopted are as follows (for the references on the drawings, please see the pages down): REf. DEScRIpTIoN fuNcTIoN Resettable thermal. It is a thermal protection installed to the electrical sy- stem, which stops the electric motor in the instance of power overload and/or a short-circuit automatically Tank pressure gauge. - Page 28 Instruction Manual - Compressors Smart IT IS FORBIDDEN TO MANIPULATE, EXCLUDE, REMOVE AND/OR REPLACE ANY SAfETY DEVIcE IN ThIS MAchINE. IT IS AbSoluTElY foRbIDDEN To REplAcE ANY SAfETY DEVIcE oR coMpo- NENT WITh NoN oRIgINAl SpARE pARTS. www.gentilinair.com MANBSAF490002 - 12/2020...
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Page 29: Type Of Application
Instruction Manual - Compressors Smart PERSONAL PROTECTIVE EQUIPMENT (PPD) The use of personal protective equipment (PPD) is mandatory, in accordance with the le- gislation on safety and health in the workplace regulations of the country of use of the machine. SEgN ppE REQuIRED TYpE of ApplIcATIoN... -
Page 30: Residual Risk
Instruction Manual - Compressors Smart DANgER of cRuShINg fooT DuE To AccIDENTAl RESIDuAl RISk N. 2 fAll fRoM ThE MAchINE SEVERITY of ThE INJuRY Serious injuries usually reversible. If the operator decides to perform a voluntary improper action, EXpoSuRE forbidden and not reasonably foreseeable. pRobAbIlITY Low. - Page 31 Instruction Manual - Compressors Smart SIgN MEANINg/pREScRIpTIoN SIgN MEANINg/pREScRIpTIoN DANGER: Electric Current REQUIREMENT: Read the instruction manual DANGER: Automatic start REQUIREMENT: DANGER: Turn off the machine before Dangerous Temperatures carrying out maintenance uSE AND opERATIoN plAcES occupIED bY AuThoRIZED opERAToRS The Authorized operators, depending on the type of manual intervention required, must take the places shown in Fig.
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Page 32: Pressure Switch
Instruction Manual - Compressors Smart pRESSuRE SWITch In Fig. 1 is represented the control device to which the authorized operator must refer for the command and control of the machine. REf. NAME fuNcTIoN Tank pressure gauge. It shows the outlet air pressure set through the regulator. It is an electro-pneumatic device (set at min. -
Page 33: Turning On The Machine
Instruction Manual - Compressors Smart pRIoR To IgNITIoN bEfoRE TuRNINg oN ThE MAchINE ThE opERAToR IN chARgE MuST MAkE ThE chEckS INDIcATED IN TAb. 1. coNTRol Make sure that no unauthorized persons are near the machine. Make sure the machine is properly positioned. Make sure all connections are properly made. -
Page 34: Resettable Thermal
Instruction Manual - Compressors Smart IT IS foRbIDDEN To ThE AuThoRIZED opERAToRS To lEAVE ThE MAchI- NE WIThouT SupERVISIoN DuRINg ThE MAINTENANcE WoRkS. THE MANUFACTURER HAS NO LIABILITY FOR INJURIES TO PERSONS, ANI- MAlS AND/oR ThINgS cAuSED bY ThE INobSERVANcE of ThE RulES AND IN- foRMATIoN DEScRIbED hEREIN. -
Page 35: Turning Off The Machine
Instruction Manual - Compressors Smart TuRNINg off ThE MAchINE At the end of the work cycle perform the turning off of the machine as fol- lows: 1) Set the switch (14) in pos. “OFF (0)”. 2) Unplug the power cord (11) from the socket and place it next to the machine. 3) Only in case of work cycle end perform the condensate discharge from the tank, acting on the condensate drain valve (9). - Page 36 Instruction Manual - Compressors Smart AcTIVATIoN AfTER AN EMERgENcY STop Only after removing the cause of the emergency and having carefully eva- luated that the decision has not caused any damage and/or problems to the machine, with the consent of the Supervisor in charge restore the ma- chine as described in the following paragraph: 1) Set the switch (14) in pos.
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Page 37: Troubleshooting
Instruction Manual - Compressors Smart TRoublEShooTINg fAIluRE To folloW ThE pRocEDuRES coNTAINED IN ThIS pARAgRAph MAY cAuSE A MAlfuNcTIoN of ThE MAchINE AND/oR uNDERMINE ThE SAfETY of ThE SAME. pRoblEM cAuSE SoluTIoNS The machine does No electricity. • Check that the switch (14) is in pos. not turn or stops and “ON (I)”. -
Page 38: Maintenance
Instruction Manual - Compressors Smart pRoblEM cAuSE SoluTIoNS Intervention of the sa- Faulty pressure switch. fety valve. Air leak from the valve Check valve is dirty or worn. See the maintenance technicians of the pressure switch or contact an Authorized Reseller. with machine stopped. -
Page 39: Every Week
Instruction Manual - Compressors Smart EVERY WEEk At the end of the workday, run the condensate drain of the tank, following the steps below: 1) Place under the condensate drain valve, a col- lection container fit for use. 2) Slowly open the valve of condensate drain (9) and wait for a complete exit of compressed air and condensate. -
Page 40: Every Month
Instruction Manual - Compressors Smart EVERY MoNTh Proceed as follows: 1) Unscrew the screw (1). 2) Remove the cover (2). 3) Remove the filter (3) and clean it with compressed air. REplAcE ThE fIlTER IN cASE of EVIDENT WEAR. 4) After placing back the filter, replace the cover properly. 5) Indicate the action on the maintenance card. - Page 41 Instruction Manual - Compressors Smart DRYER fIlTER ESc.f1 MAINTENANcE EVERY 1000 houRS oR EVERY 12 MoNThS • Replacement of PELLETS – REGENERATING KIT (COD. 84213) • Unscrew the dryer from the beam (17). • Unscrew the nut (14) keeping the closing cap (2) locked. •...
- Page 42 Instruction Manual - Compressors Smart DRYER fIlTER ESc.f3 MAINTENANcE EVERY 1000 houRS oR EVERY 12 MoNThS • Replacement of PELLETS – REGENERATING KIT (COD. 84213) • Unscrew the dryer from the beam (17). • Unscrew the nut (14) keeping the closing cap (2) locked. •...
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Page 43: Extraordinary Maintenance
Instruction Manual - Compressors Smart EXTRAoRDINARY MAINTENANcE This is the set of activities designed to maintain the conditions of use and operation of the machine, through various types of intervention (adjustments, changes, etc.) performed by qualified technicians in the event of failure or wear. -
Page 44: Spare Parts
Instruction Manual - Compressors Smart DEcoMMISSIoNINg SToRAgE In the event that the machine should be stored for some time, you must pla- ce it in a safe environment, with a proper degree of temperature, humidity and protected from dust. DEMolITIoN Upon demolition of the machine, strictly follow the requirements in force in the country of demolition. - Page 46 Via delle Tezze, 20/22 36070 TRISSINO (VI) Italy phone +39 0445 96 20 00 M a n u a l e C o m p r e s s o r i S M A R T B S A - B S F 4 - 9 0 _ M A N B S A F 4 9 0 0 0 1 - 0 2 info@gentilinair.com www.gentilinair.com M A N B S A F 2 2 5 0 0 1...