Gema OptiCenter OC10 Operating Instructions And Spare Parts List
  1. Manuals
  2. Brands
  3. Gema Manuals
  4. Industrial Equipment
  5. OptiCenter OC10
  6. Operating instructions and spare parts list

Gema OptiCenter OC10 Operating Instructions And Spare Parts List

Powder management system
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
EN
Rev. 00
1027 030
Operating instructions and Spare parts list
Powder management
system
OptiCenter OC10
Translation of the original operating instructions

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the OptiCenter OC10 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Gema OptiCenter OC10

Summary of Contents for Gema OptiCenter OC10

  • Page 1 Rev. 00 1027 030 Operating instructions and Spare parts list Powder management system OptiCenter OC10 Translation of the original operating instructions...
  • Page 2 To the best of our knowledge and belief, the information contained in this publication was correct and valid on the date of publication. Gema Switzerland GmbH makes no representations or warranties with respect to the contents or use of this publication, and reserves the right to revise this publication and make changes to its content without prior notice.

  • Page 3: Table Of Contents

    Powder bag cone ..................22 Vibrating trolley** ..................22 Powder hopper** ..................23 Ultrasonic sieve system US07** .............. 23 Powder recovery system** ............... 24 Powder feed to guns** ................24 Level sensor** ..................25 Table of contents • 3 OptiCenter OC10...
  • Page 4 Preparation for start-up ..................57 Basic conditions ..................57 Basic information ..................57 Inserting the SD card .................... 58 Inserting SD card ..................58 Removing SD card .................. 58 Parameter description ..................58 4 • Table of contents OptiCenter OC10...
  • Page 5 Maintenance works ................104 Storage and transport of the operating panel ........104 Disposal Introduction ......................107 Requirements on personnel carrying out the work ........ 107 Disposal regulations ................107 Materials ....................107 Table of contents • 5 OptiCenter OC10...
  • Page 6 Rev. 00 12/23 Disassembly of component groups ..............107 Spare parts list Ordering spare parts ................... 109 OptiCenter OC10 ....................110 Cone trolley ......................111 Fluidizing/suction unit ..................112 OptiSpeeder – complete ..................113 OptiSpeeder – Cover ..................114 OptiSpeeder – Fluidizing plate ................115 OptiSpeeder –...

  • Page 7: About These Instructions

    General information This operating manual contains all the important information which you require for the working with the OptiCenter OC10. It will safely guide you through the start-up process and give you references and tips for the optimal use when working with your powder coating system.

  • Page 8: Structure Of Safety Notes

    Nature and source of the hazard! Possible consequences of the danger ► Prevention of the danger Software version This document describes the operation of the product OptiCenter OC10 with software version starting from 1.8.730. See chapter "Checking the software version"...

  • Page 9: Presentation Of The Contents

    Presentation of the contents Figure references in the text Figure references are used as cross references in the descriptive text. Example: "The high voltage (H) created in the gun cascade is guided through the center electrode." About these instructions • 9 OptiCenter OC10...
  • Page 10 Rev. 00 12/23 10 • About these instructions OptiCenter OC10...

  • Page 11: Safety

    If this product is to be used for other purposes or other substances outside of our guidelines then Gema Switzerland GmbH should be consulted.

  • Page 12: Product Specific Security Regulations

    – It must be ensured, that all components are earthed according to the local regulations before start-up. For further security information, see the more detailed Gema safety regulations! WARNING Working without instructions Working without instructions or with individual pages from the instructions may result in damage to property and personal injury if relevant safety information is not observed.

  • Page 13: Transport • 13

    Requirements on personnel carrying out the work Use only technical personnel who are trained in operating the respective equipment (e.g. a crane). If there are any uncertainties, please contact Gema Switzerland GmbH. Packing material Not necessary for the internal transport. For external transport: see chapter "Decommissioning / Storage"...

  • Page 14: Transport

    The OptiCenter must not be placed fully in the horizontal position, since it is not designed for this purpose. ► In case of doubt contact Gema Switzerland GmbH! Loading, transferring the load, unloading Suitable lifting equipment is to be used for all procedures.

  • Page 15: Product Description

    The powder management center is designed for easy and clean handling of the coating powder and is operated via a touch panel. The center will only operate in combination with Gema powder conveyors, which are designed to convey coating powder to the spray guns.

  • Page 16: Field Of Application

    Conveying – Fresh powder directly from the (original) powder bag – Fresh powder from a Gema fresh powder system – Powder directly from the optional powder hopper – Precision conveying from the OptiSpeeder to the applicators –...

  • Page 17: Technical Data

    Rev. 00 12/23 Technical Data Electrical data OptiCenter OC10 Connected load 230 V+E+N Frequency 50/60 Hz Protection type IP54 Approvals II 3 D Pneumatic data OptiCenter OC10 Inlet pressure min. 6.5 bar Water vapor content of max. 1.3 g/m³ compressed air Oil content of compressed air max.

  • Page 18: Dimensions

    Rev. 00 12/23 Dimensions OptiCenter OC10 24 guns 36 guns Area 1350 x 1500 1350 x 1750 (width x depth) (mm) 2100 (2250 - OptiFeed Overall height (mm) connection) Weight (kg) unloaded loaded Sound pressure level OptiCenter OC10 Normal operation...

  • Page 19: Design And Function

    Powder bag cone with vibrator Emergency stop button Gun control unit All-in-One OptiSpeeder fluidization 10 Powder hopper venting OptiSpeeder connection Powder bag fixation Touch Panel All necessary operating procedures are activated by the Touch Panel. Fig. 5: Product description • 19 OptiCenter OC10...

  • Page 20: Compressed Air Indicators

    Rev. 00 12/23 Compressed air indicators fig. 6: Gema default values after installation 0.5 bar 30Q1 AirMover (normal operation) 3 bar 30Q3 OptiSpeeder fluidizing air 2 bar 33Q2 Powder container fluidizing air 2 bar Fluidizing air Fluidizing/suction unit 33Q1 OptiSpeeder The OptiSpeeder offers the following automatic functions: –...

  • Page 21: Cleaning Hose

    Standard Not applicable for all powder types, otherwise contact Gema Switzerland. In order for the level sensors to function properly, the respective parameter must be set correctly. – See chapter "Parameter description"...

  • Page 22: Powder Bag Cone

    Powder feed directly from the original powder manufacturer's container – Use up to max. 12 guns – Can be swiveled for easy powder emptying – Fluidizing/suction lance – Fresh powder pump connection – Recovery powder pump connection Fig. 10 22 • Product description OptiCenter OC10...

  • Page 23: Powder Hopper

    The system is delivered from the factory with a mesh size of 250 µm. Additional mesh sizes are available: 140 µm, 200 µm, 300 µm, 500 µm and 1180 µm. The sieve configuration and sieve selection are done on the Touch Panel. Product description • 23 OptiCenter OC10...

  • Page 24: Powder Recovery System

    Powder feed to guns from powder bag cone or original powder container – Use up to max. 2 guns – Fluid/suction lance(s) – Not included in the cleaning procedure of the OptiCenter – For manual, simple coating tasks 24 • Product description OptiCenter OC10...

  • Page 25: Level Sensor

    The separated powder is cleaned by passing it through the integrated sieve (3) and fed back into the OptiSpeeder (9) by the dense phase conveyor (4), where it is prepared again for coating operation. Product description • 25 OptiCenter OC10...
  • Page 26 (5). The after filter separates the powder into a waste container (6), which is positioned directly under the filter elements and is very easy to empty. Then, the cleaned air leaves the filter and is fed directly back into the workshop environment. 26 • Product description OptiCenter OC10...

  • Page 27: Touch Panel / Operating Panel

    Storage of operating data on SD cards – Data exchange with higher-level plant controls (option) – 7.0" display with symbol elements – TFT color screen with touch screen function – CAN bus technology – Multilingual version Touch panel / operating panel • 27 OptiCenter OC10...

  • Page 28: Technical Data

    Resolution 1024 x 600 pixels (WXGA) ≈ 16.7 million (color depth 24 Bit) Number of colors Display surface 154 x 90 mm Operation Multifinger touch Front screen Anti reflex coated, scratch-proof 28 • Touch panel / operating panel OptiCenter OC10...

  • Page 29: Connections

    The rating place contains the following information: – Type designation – Version – Required power supply – Serial no. – Arrangement of interfaces and operating elements Fig. 17: Rating plate Touch panel / operating panel • 29 OptiCenter OC10...

  • Page 30: Design And Function

    Acquisition of the actuation of the operating elements shown on the display. Operated by touch using fingers. Slot for SD card SD card slot Exits the visualization program CTRL button 30 • Touch panel / operating panel OptiCenter OC10...

  • Page 31: Connections And Interfaces

    RS-485, not galvanically isolated, SUB-D COM2 connector 9-pin CAN1, not galvanically isolated, SUB-D connector 9-pin MSTB plug connector, 3-pin Power supply SDSC or SDHC according to SDA SD card slot specification 2.0 Touch panel / operating panel • 31 OptiCenter OC10...

  • Page 32: Symbols

    Coating without powder recovery (spray to Main menu waste container) OptiCenter OFF Vibrator ON/OFF (Press and hold 2 seconds) Extraction system Gun hose rinsing ON/OFF Confirm error Manual coating messages 32 • Touch panel / operating panel OptiCenter OC10...

  • Page 33: Meaning Of The Colors

    Cleaning ON Cleaning OFF Empty OptiSpeeder Blow off OptiSpeeder Clean fresh powder Clean powder hoses pump Meaning of the colors Gray background = present, but not active Orange background = active state Touch panel / operating panel • 33 OptiCenter OC10...

  • Page 34: Operating Modes

    There is no powder recovery in this coating mode – the powder, which does not adhere to the object, is fed directly to the waste. Utilization of this operating mode: – For smaller coating tasks – If highest coating quality is required 34 • Touch panel / operating panel OptiCenter OC10...

  • Page 35: Cleaning/Color Change Operating Mode

    Access is only possible after entering the appropriate password. Certain functions are available depending on the user level, which is defined in advance. The software has 5 user levels as standard predefined by Gema: – User level 0 (admin) Touch panel / operating panel •...

  • Page 36: Functions Available At User Level

    Rev. 00 12/23 – User level 1 (Gema service) – User level 2 (user 1) – User level 3 (user 2) – User level 4 (user 3) These user levels are pre-programmed and cannot be changed. The functions available depending on the user level are explained below.

  • Page 37: Removing Sd Card

    The wiring and topology of the CAN network is specified in the electrical diagram. CAN bus network 1 CAN bus network 2 Fig. 21: System integration with CAN bus Touch panel / operating panel • 37 OptiCenter OC10...

  • Page 38: User Administration

    Fig. 22: Login Log in by user selection Log in by entering user name Enter user password Confirm Cancel Login status: User logged in User logged out 38 • Touch panel / operating panel OptiCenter OC10...
  • Page 39 Fig. 24: Login – User selection Select the desired user profile and confirm by pressing the Alternatively, the user can enter their own name directly by pressing the User key Fig. 25: Login – User input Touch panel / operating panel • 39 OptiCenter OC10...
  • Page 40 Enter user name and confirm by pressing RET Press the Password key Fig. 26: Login – Password input Enter password and confirm by pressing RET Fig. 27: Press the key. – The following screen is displayed: Fig. 28: 40 • Touch panel / operating panel OptiCenter OC10...

  • Page 41: Log-Out

    – See chapter "Functions available at user level" on page 36. Create user Press the The following page is displayed: Fig. 29: Press the – The following page is displayed: Touch panel / operating panel • 41 OptiCenter OC10...
  • Page 42 The following page is displayed: Fig. 31: Press the “User” key – A keyboard opens to enter the name of the new user. Fig. 32: Enter user name Press the RET key to confirm 42 • Touch panel / operating panel OptiCenter OC10...
  • Page 43 10. Enter password 11. Press the RET key to confirm 12. Press the “Confirm password” key – A keyboard opens and the password for the new user must be entered again. Touch panel / operating panel • 43 OptiCenter OC10...
  • Page 44 Delete users In the Settings menu, press the – The following page is displayed: Fig. 36: Press the “User” key – A keyboard opens to enter the user name to be deleted. 44 • Touch panel / operating panel OptiCenter OC10...
  • Page 45 A corresponding dialog opens. Fig. 38: Select the user to be deleted using the arrow keys (<<, <, >, >>). Press the RET key to confirm Press the – The following page is displayed: Touch panel / operating panel • 45 OptiCenter OC10...
  • Page 46 Change user password In the Settings menu, press the The following page is displayed: Fig. 40: Press the “Password” key – A keyboard opens to enter the last password used. Fig. 41: 46 • Touch panel / operating panel OptiCenter OC10...
  • Page 47 10. Press the Search users This function is used to display all created and active users. Press the The following page is displayed: Fig. 42: Press the – The following page is displayed: Touch panel / operating panel • 47 OptiCenter OC10...
  • Page 48 The user language is part of the user profile and can be changed to one of the pre-installed languages if required. The selected language is loaded each time you log in. Press the The following page is displayed: 48 • Touch panel / operating panel OptiCenter OC10...
  • Page 49 Rev. 00 12/23 Fig. 45: Press the – The following page is displayed: Fig. 46: Press the LANGUAGE key – The following page is displayed: Fig. 47: Select desired language Touch panel / operating panel • 49 OptiCenter OC10...

  • Page 50: Sd Card - Data Backup

    If in doubt, contact your IT department. Inserting the SD card: See chapter "Inserting the SD card" on page 36. Diagnostic Press the The following page is displayed: Fig. 48: Press the The following page is displayed: 50 • Touch panel / operating panel OptiCenter OC10...

  • Page 51: Operating Hours

    Rev. 00 12/23 Fig. 49: Inputs ► Press the The following page is displayed: Fig. 50: Outputs Operating hours Press the The following page is displayed: Touch panel / operating panel • 51 OptiCenter OC10...

  • Page 52: Checking The Software Version

    Number of color changes Number of color changes Checking the software version Push the button Push the button Push the button – The following page with the actual software version is displayed: 52 • Touch panel / operating panel OptiCenter OC10...

  • Page 53: Disassembly Of Component Groups

    ► Only trained, authorized staff may open the electrical compartment ► Observe the safety symbols Disconnect the mains supply and supply cables. Remove all product covers. The product is now prepared for disassembly. Touch panel / operating panel • 53 OptiCenter OC10...
  • Page 54 Rev. 00 12/23 54 • Touch panel / operating panel OptiCenter OC10...

  • Page 55: Assembly / Connection

    ► Ground all OptiCenter metal parts in accordance with general local regulations. ► Check grounding regularly. A corresponding connection point at the rear of the OptiCenter is reserved for the potential equalization. Assembly / Connection • 55 OptiCenter OC10...

  • Page 56: Compressed Air Supply

    In order to ensure correct operation, the main pressure regulator must be set to a pressure of 6 bar. Fig. 53: Compressed air supply The other pressure regulators of the system are preset at the factory according to the pneumatic diagram. 56 • Assembly / Connection OptiCenter OC10...

  • Page 57: Start-Up

    At the suction point, a homogeneous fluidization must be ensured, so that no air ducts (craters) can be formed – The connecting hose between the AirMover and the booth should be as short as possible. An additional AirMover must be installed from 7 Start-up • 57 OptiCenter OC10...

  • Page 58: Inserting The Sd Card

    OptiCenter controller via CAN bus. Depending on the access level of the user logged in, parameters can be edited or only displayed. Some parameters are reserved exclusively for Gema Service. 58 • Start-up OptiCenter OC10...
  • Page 59 The recovery pump will not start after filling until the powder level in the OptiSpeeder is low. If a control panel is present, at least 1 gun must be spraying to activate the recovery pump. Start-up • 59 OptiCenter OC10...
  • Page 60 145 psi Inlet pressure Recovery powder pump: System parameter 6 bar 3457 P02 in OptiFeed 4.0 7 bar 8 bar Conveying pressure desired Fresh powder pump OC: Correction value 2.0-5.0 bar 3461 value / 87-145 psi 60 • Start-up OptiCenter OC10...
  • Page 61 3440 is not reached after the set 10.0 min time has elapsed, the powder feed of fresh and recovery powder is stopped for safety reasons (overfill protection) and an error message is triggered. Start-up • 61 OptiCenter OC10...
  • Page 62 10 – 30 s Level sensor cleaning off 3481 Level sensor cleaning on 0.3-3 s 3482 Recovery on 0.5-10 min 3483 Recovery off 0-10 min 3484 62 • Start-up OptiCenter OC10...

  • Page 63: Operation

    The control starts the operating system, the PLC control and the operating software to the main page. Fig. 54: Main page (not logged in) Press the symbol in the login status bar to log in with a user name and password Operation • 63 OptiCenter OC10...

  • Page 64: Coating With Powder Recovery (Spray)

    If a US sieve** has already been configured, insert and close the OptiSpeeder cover with the appropriate mesh size – If there are several mesh sizes, the corresponding menu appears for selecting the mesh size used 64 • Operation OptiCenter OC10...
  • Page 65 --> see chapter "Fault clearance" on page Coating can now commence If an error message is displayed, correct the error and acknowledge the error message so that the coating process continues. Operation • 65 OptiCenter OC10...

  • Page 66: Coating Without Powder Recovery (Spray To Waste Container)

    The US sieve can become clogged if it has not been configured in the configuration menu and is still inserted in the OptiSpeeder (operation without or with insufficient sieving capacity). ► Set US sieve parameters correctly 66 • Operation OptiCenter OC10...

  • Page 67: Powder Recovery In The Powder Hopper

    The recovered powder is then mixed with the fresh powder, fluidized and prepared for transport into the OptiSpeeder. Insert the powder hopper and connect fluidization Connect the extraction system and open the ball valve Operation • 67 OptiCenter OC10...

  • Page 68: Screen Selection

    This function can be deactivated at any time. The recovered powder is then fed directly back into the OptiSpeeder. – Press Screen selection If the customer uses more than one screen, the OptiCenter panel displays a relevant choice of mesh sizes. 68 • Operation OptiCenter OC10...
  • Page 69 Rev. 00 12/23 Only previously configured mesh sizes are displayed, however. – See chapter "Parameter description" on page 58. The selected mesh size remains active until the system is switched on again. Operation • 69 OptiCenter OC10...

  • Page 70: Starting Recovery After A Color Change (Waste/Spray)

    A pinch valve distributor is used to feed the recovery powder to the after filter during the adjustable time period. After the time set in parameter 3442 has elapsed, the recovery powder is returned to the powder cycle. Fig. 55: (See chapter "Parameter description" on page 58.) 70 • Operation OptiCenter OC10...

  • Page 71: Delayed Fresh Powder Request

    The coating is correctly set when the powder collection unit (under the cyclone) does not overfill. – This must be set with parameter 3460. Fig. 56: (See chapter "Parameter description" on page 58.) Operation • 71 OptiCenter OC10...

  • Page 72: Ratio Of Fresh Powder / Recovery Powder

    To achieve this, the following is recommended: – Use of gap control – Dense, optimized object suspension – Well maintained and adjusted application equipment 72 • Operation OptiCenter OC10...

  • Page 73: Level Optispeeder

    Check if all the workpieces have been coated Press the key for 2 seconds – The Coating menu is closed and switches back to the main menu – The level control is switched off – The vibrator switches off Operation • 73 OptiCenter OC10...

  • Page 74: Switching Off The Opticenter (After Each Working Day)

    Turn the main switch to the OFF position – the interior lighting goes out Replace powder bag Check visually the powder level in the bag cone Hold the full powder bag ready Switch on if not already switched on 74 • Operation OptiCenter OC10...

  • Page 75: Color Change

    If an error message appears, correct the error and acknowledge it to ensure that the coating process continues to run! Color change Clean the OptiCenter – See chapter "Cleaning" on page 79. Operation • 75 OptiCenter OC10...
  • Page 76 --> see chapter "Fault clearance" on page 11. Coating can now commence If an error message is displayed, correct the error and acknowledge the error message so that the coating process continues. 76 • Operation OptiCenter OC10...

  • Page 77: Maintenance / Repairs

    The parts to be replaced during maintenance work are available as spare parts. For further information, see chapter "Spare parts list". General information The product is designed to require a minimum of maintenance. Maintenance / Repairs • 77 OptiCenter OC10...

  • Page 78: Opticenter Maintenance

    During operation of the machine pay attention to unusual noises. Stop the machine immediately if an unusual noise can be heard. Check the components at the noise source. If no clear cause can be found, contact Gema customer service. Wearing parts Wearing parts replaced during maintenance can be individually purchased (refer to spare parts list).

  • Page 79: Cleaning

    By default, the cleaning times can only be edited with "Custom". If the parameter 3422 is activated, times for "Quality" (Quality) and "Fast" (Fast) can also be edited. – See chapter "Parameter description" on page 58. Maintenance / Repairs • 79 OptiCenter OC10...

  • Page 80: Cleaning Procedure (Standard)

    Adjust cleaning time(s) Cleaning procedure (standard) End the coating procedure To exit Coating mode, press and hold the key for 2 seconds. The following menu appears on the display: Select the desired cleaning mode 80 • Maintenance / Repairs OptiCenter OC10...
  • Page 81 If necessary, the cleaning process can be interrupted at any time by pressing the stop button. 15. The pinch valve below the OptiSpeeder opens and the powder in the OptiSpeeder flows into the powder bag Maintenance / Repairs • 81 OptiCenter OC10...
  • Page 82 20. The powder is conveyed from the booth. 21. The process step is complete once this symbol is displayed (after approx. 180 seconds for intensive cleaning and approx. 30 seconds for quick cleaning). 82 • Maintenance / Repairs OptiCenter OC10...
  • Page 83 The key can be pressed once again if necessary. Otherwise the next cleaning step is activated. – The fresh powder pump is cleaned, the powder is transported to the after filter 25. The process is complete when this screen is displayed: Maintenance / Repairs • 83 OptiCenter OC10...
  • Page 84 ► Swing out the sieve completely during this cleaning step. 30. Slowly swing out the sieve and clean it with the air gun 31. Press the button on the monocyclone – The cleaning process is started. 84 • Maintenance / Repairs OptiCenter OC10...

  • Page 85: Cleaning With Recovery In The Powder Hopper

    "Parameter description" on page 58. End the coating procedure To exit Coating mode, press and hold the key for 2 seconds. The following menu appears on the display: Select the desired cleaning mode Maintenance / Repairs • 85 OptiCenter OC10...
  • Page 86 Rev. 00 12/23 – Exhaust air starts automatically Ensure that the recovery hose is connected to the powder hopper 10. Check that the extraction system is already connected and that the ball valve is open 86 • Maintenance / Repairs OptiCenter OC10...
  • Page 87 15. The process step is complete when the key looks like this. The key can be pressed once again if necessary. This is a sign that the next cleaning step will be activated. Maintenance / Repairs • 87 OptiCenter OC10...
  • Page 88 21. The process step is complete once this symbol displayed. – The key can be pressed once again if necessary. Otherwise the next cleaning step is activated. 22. The following screen is displayed: 88 • Maintenance / Repairs OptiCenter OC10...
  • Page 89 Any individual step can be repeated as needed by pressing the corresponding key again. – Only the selected cleaning step is carried out. 27. Visually check the inside of the OptiSpeeder, if necessary clean with compressed air gun 28. Clean the OptiCenter Maintenance / Repairs • 89 OptiCenter OC10...

  • Page 90: Cleaning With Recovery In The Powder Bag

    Cleaning with recovery in the powder bag To use this function, parameter 3413 must be set and the optional “powder recovery system” extension must be installed. – See chapter "Parameter description" on page 58. 90 • Maintenance / Repairs OptiCenter OC10...
  • Page 91 End the coating procedure To exit Coating mode, press and hold the key for 2 seconds. The following menu appears on the display: Select the desired cleaning mode – Exhaust air starts automatically Maintenance / Repairs • 91 OptiCenter OC10...
  • Page 92 If necessary, the cleaning process can be interrupted at any time by pressing the stop button. 15. The pinch valve below the OptiSpeeder opens and the powder in the OptiSpeeder flows into the powder bag 92 • Maintenance / Repairs OptiCenter OC10...
  • Page 93 23. The powder from the booth is fed into the powder bag 24. The process step is complete once this symbol is displayed (after approx. 180 seconds for intensive cleaning and approx. 30 seconds for quick cleaning). Maintenance / Repairs • 93 OptiCenter OC10...
  • Page 94 28. The booth can now be cleaned: Activate the corresponding command on the MagicControl control unit – The powder is fed into the powder bag 29. Once the booth has been cleaned, reposition the GK coupling in the cleaning position 94 • Maintenance / Repairs OptiCenter OC10...
  • Page 95 33. Clean the OptiCenter 34. Open the monocyclone ATTENTION Sieve damage The sieve can be damaged when backwashing the transport hose. ► Swing out the sieve completely during this cleaning step. Maintenance / Repairs • 95 OptiCenter OC10...

  • Page 96: Cleaning And Maintenance Of The Operating Panel

    The operating panel is maintenance-free. However, the following work may be necessary: – Cleaning the screen if it becomes dirty. – Recalibrating the capacitive screen if it no longer responds correctly to touch. Touch-sensitive screen If dirty: 96 • Maintenance / Repairs OptiCenter OC10...

  • Page 97: Periodic Checks

    Periodic checks The periodic checks include examining all connecting cables and hoses. The corresponding parts should be replaced immediately if any damage to cables or hoses is discovered. All plugs must be properly tightened. Maintenance / Repairs • 97 OptiCenter OC10...

  • Page 98: Repair Work

    Repair work In the event of malfunctions or faults, the product must be checked and repaired at an authorized Gema service location. The repairs must only be performed by an authorized specialist. Improper interventions can result in serious danger for user or the...

  • Page 99: Fault Clearance

    Corresponding valve in the Check function at AirMover function in valve pool does not switch over: corresponding output (see also OptiSpeeder in cleaning “Pneumatic diagram”), replace – mode too low Defective or dirty if necessary Fault clearance • 99 OptiCenter OC10...
  • Page 100 Cover seal defective or missing Insert or replace Powder escapes from the OptiSpeeder during cleaning Seal surface damaged Smooth or repair with liquid metal adhesive No or too little AirMover See above function 100 • Fault clearance OptiCenter OC10...
  • Page 101 Motor protection switch Q6 has Remove the small Vibrator defective reacted maintenance panel and switch on the motor protection switch again. With repeated Alarms, contact a Gema service center Vibrator defective Replace Cable broken Replace Powder pump does not Conveying problem with...
  • Page 102 Corrective action Fuse (1 AT) in the WAGO Replace the fuse, otherwise Fuse Fxx defective module A1 defective, control contact a Gema service center unit switches to stand-by mode Powder warning, flashlight Check the powder bag, Powder alert in OptiSpeeder...

  • Page 103: Decommissioning / Storage

    The space requirements correspond to the size of the components plus the packaging. The load-bearing capacity of the floor should be at least 500 kg/m². There are no special requirements for the spacing to adjacent devices Decommissioning / Storage • 103 OptiCenter OC10...

  • Page 104: Physical Requirements

    ► Do not expose the operating panel to direct heat radiation from heaters. Observe the ambient conditions when transporting and storing the operating panel. The maximum ambient temperature for storage and transport must not exceed the specified value: 104 • Decommissioning / Storage OptiCenter OC10...
  • Page 105 During storage and transport in cold weather, and in the event of extreme temperature differences, ensure that no moisture is deposited on or inside the unit (condensation). If condensation is present, the unit may only be switched on after it is fully dry. Decommissioning / Storage • 105 OptiCenter OC10...
  • Page 106 Rev. 00 12/23 106 • Decommissioning / Storage OptiCenter OC10...

  • Page 107: Disposal

    Requirements on personnel carrying out the work The disposal of the product is to be carried out by the owner or operator. When disposing of components that are not manufactured by Gema, the instructions in the respective manufacturer’s documentation must be observed.
  • Page 108 ► Ensure the operating panel is disposed of properly. The recyclable materials should be taken to your local recycling center. Operating panels that are no longer required must be disposed of properly in accordance with local regulations. 108 • Disposal OptiCenter OC10...

  • Page 109: Spare Parts List

    When using the spare parts from other manufacturers the explosion protection is no longer guaranteed. If any damage is caused by this use all warrantee claims become invalid! ► Only original Gema spare parts should be used! Spare parts list • 109 OptiCenter OC10...

  • Page 110: Opticenter Oc10

    Rev. 00 12/23 OptiCenter OC10 Touch Panel – 7" complete (see enclosed wiring diagram) 1015 525 SD card – for pos. 1 (not shown) on request Pneumatics – see corresponding spare parts list All-in-One (CG26-CP) gun control unit – see corresponding operating manual OptiSpeeder –...

  • Page 111: Cone Trolley

    Tube connection – complete, incl. pos. 11 1007 658 O-ring – Ø 16x2 mm 1007 794# Quick release connection – NW5-Ø 6 mm 200 840 # Wear part * Please specify length Fig. 60: Spare parts list • 111 OptiCenter OC10...

  • Page 112: Fluidizing/Suction Unit

    720 002# O-ring – Ø 22.1x1.6 mm 233 340# Fluidizing ring 1005 330 O-ring – Ø 14x1.5 mm 263 486# Foot piece 1005 327 # Wear part * Please specify length Fig. 61: 112 • Spare parts list OptiCenter OC10...

  • Page 113: Optispeeder - Complete

    Pinch valves distributor RP – complete, see corresponding spare parts list Pinch valves distributor FP – complete, see corresponding spare parts list AirMover – NW40, complete, see corresponding spare parts list 1008 066 Fig. 62: Spare parts list • 113 OptiCenter OC10...

  • Page 114: Optispeeder - Cover

    O-ring – Ø 21x3 mm 214 981# Support 1008 064 Screw – M6x16 mm 216 410 Plug 1018 032 Gasket 24P 1022 357 Gasket 36P 1018 737 X-ring 1018 069# # Wear part Fig. 63: 114 • Spare parts list OptiCenter OC10...

  • Page 115: Optispeeder - Fluidizing Plate

    Pinch valve hose – NW32 1007 647# O-ring – Ø 33x3 mm 244 252# O-ring – Ø 40x3 mm 225 053# Connector 1007 571# Elbow joint – 1/4"-Ø 8 mm 254 029 # Wearing part fig. 64: Spare parts list • 115 OptiCenter OC10...

  • Page 116: Optispeeder - Level Sensor (Capacitive)

    # Wear part * Please indicate length ¹ After replacement, open the throttle valve until the compressed air begins to flow, then open it further by one turn. Lock position with knurled thumb nut. 116 • Spare parts list OptiCenter OC10...
  • Page 117 Rev. 00 12/23 OptiSpeeder – Level sensor (capacitive) Fig. 65: Spare parts list • 117 OptiCenter OC10...

  • Page 118: Optispeeder - Rod Level Sensor (Capacitive)

    Missing or incorrect grounding A poor or missing ground connection will cause the level sensor to malfunction. ► There must be no dirt in the sensor holder and on the stop Fig. 66: 118 • Spare parts list OptiCenter OC10...

  • Page 119: Optispeeder - Level Sensor (Ultrasonic)

    O-ring – Ø 28x2.5 mm 263 842# # Wear part ¹ After replacement, open the throttle valve until the compressed air begins to flow, then open it further by one turn. Fig. 67: Spare parts list • 119 OptiCenter OC10...

  • Page 120: Opticenter - Pneumatics

    Fluidization OptiSpeeder – see corresponding spare parts list Compressed air hose – Ø 16.4/26.6 mm (not shown) 105 155* Powder hose – Ø 16/23 mm (not shown) 1010 040*# # Wear part * Please specify length Fig. 68: 120 • Spare parts list OptiCenter OC10...

  • Page 121: Main Air Supply

    Main air supply Ball valve – 1"-1" 1006 065 Pressure regulator/Filter unit – 0.5-8 bar, 1" 1006 547 Pressure gauge – 0-10 bar, 1/4" 1010 964 Plug – 1" 1019 095 Filter unit fig. 69: Spare parts list • 121 OptiCenter OC10...

  • Page 122: Optispeeder - Pneumatic Manifold

    Pressure regulator – 0.5-8 bar, 3/8" 1017 787 Plug – 1/4" 258 695 Elbow joint – 3/8"-Ø 10/2 x 1017 189 Elbow joint – 1/4"-Ø 8/3 x 1002 614 # Wearing part * Please indicate length fig. 70: 122 • Spare parts list OptiCenter OC10...

  • Page 123: Optispeeder - Fluidization

    Elbow joint – 1/8"-Ø 8 mm 253 987 Adjusting elbow – Ø 8-Ø 8 mm 1001 031 Plastic tube – Ø 8/6 mm 103 756* # Wear part * Please indicate length fig. 71: Spare parts list • 123 OptiCenter OC10...

  • Page 124: Pressure Regulators Pool

    Adjusting elbow – Ø 8-Ø 8 mm 1005 190 Screw-in nipple – 1/4"-Ø 8 mm 600 237 Adjusting elbow – Ø 6-Ø 6 mm 268 453 Plug – Ø 8 mm (not shown) 238 023 fig. 72: 124 • Spare parts list OptiCenter OC10...

  • Page 125: Compressed Air Supply Cg26-Cp

    Valve coil – 24 VDC 1005 119 Pressure gauge – 0-10 bar, 1/4" 1010 964 Pressure regulator/Filter unit – 0.5-8 bar, 1" 1006 547 Hose connector – Ø 17 mm-1/2" 223 069 Fig. 73: Spare parts list • 125 OptiCenter OC10...

  • Page 126: Pneumatic Manifold Cleaning

    1005 120 Membrane (not shown) 830 160 Valve coil – 24 VDC 1005 119# Valve cable – 3 pins 1007 004 Hose connector – Ø 17 mm-1/2" 223 069 # Wear part fig. 74: 126 • Spare parts list OptiCenter OC10...

  • Page 127: Pinch Valves Distributor (Rp/Fp)

    Socket end cover NW15 – m 1018 027# Socket end cover NW15 – f 1018 054# Powder hose – Ø 16/23 mm (not shown) 1010 040#* # Wear part * Please specify length fig. 75: Spare parts list • 127 OptiCenter OC10...

  • Page 128: Powder Hopper Ph60-Oc

    Locknut – Ø 40x28xM8 mm 1008 285 Rubber profile 1007 172* Hose for OptiSpeeder emptying – Ø 40 mm (not shown) 100 048* Blind cover PH60-OC (not shown) 373 907 * Please specify length fig. 76: 128 • Spare parts list OptiCenter OC10...

  • Page 129: Ph100-Oc Powder Hopper

    Rubber buffer – M40x1.5 mm 248 592 Roller 1009 141 Hose for OptiSpeeder emptying – Ø 40 mm (not shown) 100 048* Blind cover PH100-OC (not shown) 362 719 * Please indicate length fig. 77: Spare parts list • 129 OptiCenter OC10...

  • Page 130: Lc01 Level Sensor

    O-ring – Ø 38 x 4 mm 239 151# Plastic tube – Ø 6/Ø 4 mm 1001 973* Connecting cable – complete 371 696 # Wearing part * Please indicate length fig. 78: 130 • Spare parts list OptiCenter OC10...

  • Page 131: Vibration Trolley

    Fluidizing/suction unit - Ø 28 mm, complete (not shown) 1005 332 Cover 1007 177 GEKA coupling – 3/4" 254 339 Quick-connection socket 1005 245 Vibrator 1009 251 * Please specify length Fig. 79: Spare parts list • 131 OptiCenter OC10...

  • Page 132: Monocyclone - Powder Transport

    Plastic tube – Ø 6/4 mm 103 144* GEKA coupling with grommet – Ø 16 mm 1003 872 Fluidizing unit – complete, see corresponding spare parts list 1005 507# # Wear part * Please indicate length Fig. 80: 132 • Spare parts list OptiCenter OC10...

  • Page 133: Monocyclone - Powder Transport Connection

    Elbow joint – 1/4"-Ø 8 mm 224 359 Throttle valve – 1/8"-1/8" 1002 127 Double nipple – 1/4"-1/8" 242 209 Inline regulator – 3 bar, 1/4" 1005 517 # Wearing part fig. 81: Spare parts list • 133 OptiCenter OC10...

  • Page 134: Wrs Kit (Powder Switch)

    1003 301# Shake proof washer – A-type, M6 216 054 Screw – M6x10 mm 216 399 Elbow joint – 1/4", Ø 6 mm 265 691 # Wear part * Please specify length fig. 82: 134 • Spare parts list OptiCenter OC10...

  • Page 135: Pinch Valves Distributor (Wrs/Sat)

    1018 047# Socket end cover NW15 – m 1018 027# Y-distributor – 2m/1f 1018 060# Powder hose – Ø 16/23 mm (not shown) 1010 040#* # Wear part * Please specify length fig. 83: Spare parts list • 135 OptiCenter OC10...

  • Page 137: Index

    Storage ............103 Potential equalization ........55 Storage conditions ......... 103 Intended use ............ 15 Technical Data ..........17 Transport ............13 Maintenance ............. 77 Maintenance during storage ......104 User levels Access ............35 Index • 137 OptiCenter OC10...
  • Page 138 Rev. 00 12/23 Available functions ........36 138 • Table of contents OptiCenter OC10...
  • Page 140 Rev. 00...

Table of Contents