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Summary of Contents for Gema OptiFeed B FPS19
- Page 1 Operating instructions and spare parts list OptiFeed B FPS19 Fresh powder system Translation of the original operating instructions...
- Page 2 To the best of our knowledge and belief, the information contained in this publication was correct and valid on the date of publication. Gema Switzerland GmbH makes no representations or warranties with respect to the contents or use of this publication, and reserves the right to revise this publication and make changes to its content without prior notice.
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Page 3: Table Of Contents
Table of contents General safety regulations Safety symbols (pictograms) ................... 3 Conformity of use ....................8 Product-specific safety measures ................8 OptiFeed B FPS19 Fresh powder system ..........8 About this manual General information ....................9 Product description Field of application ....................11 Utilization ....................12... - Page 4 General information ....................27 Spare parts list Ordering spare parts ..................... 29 OptiFeed B FPS19 Fresh powder system – Spare parts ........30 OptiFeed B FPS19 Fresh powder system – Spare parts ........31 Fluidizing/suction unit .................... 32 Fluidizing/suction unit - spare parts ..............33 OptiFeed B FPS19 –...
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Page 5: General Safety Regulations
V 04/13 General safety regulations This chapter sets out the fundamental safety regulations that must be followed by the user and third parties using OptiFeed B FPS19 Fresh powder system. These safety regulations must be read and understood before the OptiFeed B FPS19 is put into operation. - Page 6 V 04/13 The OptiFeed B FPS19 Fresh powder system is state of the art equipment that conforms to the recognized technical safety regulations and is designed for normal powder coating applications. Any other use is considered non-compliant. The manufacturer shall not be liable for damage resulting from such use;...
- Page 7 The use of other parts can lead to risk of injury. Only original Gema spare parts should be used! Repairs must only be carried out by specialists or by authorized Gema service centers. Unauthorized conversions and modifications can lead to injuries and damage to the equipment and invalidate the Gema Switzerland GmbH guarantee.
- Page 8 Smoking and igniting fire are forbidden in the entire vicinity of the system! No work that could potentially produce sparks is allowed! Fire and smoke prohibition 6 • General safety regulations OptiFeed B FPS19...
- Page 9 The operating personnel should hold the gun with bare hands. If gloves are worn, these must also conduct electricity. These general safety regulations must be read and understood in all cases prior to start-up! General safety regulations • 7 OptiFeed B FPS19...
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Page 10: Conformity Of Use
OptiFeed B FPS19 Fresh powder system The OptiFeed B FPS19 is a constituent part of the system and is thus integrated into the safety system of the plant. If it is to be used in a manner outside the scope of the safety concept, then corresponding measures must be taken. -
Page 11: About This Manual
General information This operating manual contains all important information required to work with the OptiFeed B FPS19 Fresh powder system. It will safely guide you through the start-up process and give you references and tips for the optimal use of your new powder coating system. -
Page 13: Product Description
V 04/13 Product description Field of application The OptiFeed B FPS19 Fresh powder system (with powder box) is exclusively intended for electrostatic coating using organic powders (For more on this please also review chapter "Technical Data"). Any other use is considered non-compliant. The manufacturer is not... -
Page 14: Utilization
The OptiFeed B FPS19 Fresh powder system conveys fluidized coating powder dust free from a powder container to the place of destination. Note: The use of the OptiFeed B FPS19 Fresh powder system must take place in the area defined for it! Reasonably foreseeable misuse... -
Page 15: Conveying Performance/Powder Output
V 04/13 Conveying performance/powder output OptiFeed B FPS19 Powder hose length 0-8 m 5000 g/min Powder hose length 8-16 m 4000 g/min Powder hose length 16-25 m 3500 g/min Powder pump OptiFeed PP06 type Dimensions OptiFeed B FPS19 Width 460 mm... -
Page 16: Design And Function
V 04/13 Design and function General view OptiFeed B FPS19 Fresh powder system - Structure AS Suction side 5 Fluidizing/suction unit FS Transport side 6 Filter unit 1 OptiFeed PP06 Powder pump 7 Vibrating table 2 Power pack 8 Swivel wheel... -
Page 17: Scope Of Delivery
Processing the powder directly from the original powder manufacturer's container The OptiFeed B FPS19 Fresh powder system allows for powder to be processed directly out of the original powder manufacturer's container. A titled vibrating floor has been included to ensure that the powder container empties itself completely. -
Page 19: Start-Up
Corresponding power and compressed air supply available Powder preparation and powder quality Set-up The OptiFeed B FPS19 Fresh powder system should always be set up vertically on a flat surface. WARNING: The Fresh powder system must not under any circumstances be set up near a heat source (such as an enameling furnace) or an electromagnetic source (such as a control cabinet). -
Page 21: Initial Start-Up
If a malfunction occurs, see the troubleshooting guide, as well as the Powder pump operating manual! Note: The remainder of the start-up procedure for the OptiFeed PP06 Powder pump is explicitly described in the corresponding operating instructions (chapter "Initial start-up" and "Daily start-up")! Initial start-up • 19 OptiFeed B FPS19... -
Page 22: Operation
- The manual equipment may only be operated in conjunction with a sufficiently powerful suction unit (such as Gema Classic Open booth). 1. Switch on the Fresh powder system The switch lamp illuminates and the unit is ready for operation 2. -
Page 23: Powder Hose Rinsing
The powder hose rinsing function of the OptiFeed PP06 Powder pump allows the cleaning of the powder hoses and the filter elements. Note: For further information, see the OptiFeed PP06 Powder pump operating manual! Initial start-up • 21 OptiFeed B FPS19... -
Page 24: Color Change
All powder particles of the former color must be removed during this process! The following describes an 'extreme' color change (light to dark). Clean the OptiFeed PP06 Powder pump (see the corresponding operating manual) 22 • Initial start-up OptiFeed B FPS19... -
Page 25: Shutdown
1. Switch off the vibration 2. Switch off the Fresh powder system If in disuse for several days 1. Separate from power mains 2. Clean the Fresh powder system 3. Turn off the compressed air main supply Initial start-up • 23 OptiFeed B FPS19... -
Page 27: Cleaning And Maintenance
Cleaning and maintenance Note: Regular and conscientious maintenance increases the service life of the OptiFeed B FPS19 Fresh powder system and provides for a longer continuous coating quality! The parts, which are to be replaced during maintenance work, are available as spare parts. These parts will be found in the... -
Page 28: Cleaning
1. Unscrew the filter glass on the filter unit 2. Remove the complete filter element 3. Replace the filter element 4. Clean the filter glass on the inside and install it again 26 • Cleaning and maintenance OptiFeed B FPS19... -
Page 29: Troubleshooting
Send in the level control sensor (option) not unit for repair running Level sensor defective Send in the level sensor for repair Note: For further information, see the OptiFeed PP06 Powder pump operating manual! Troubleshooting • 27 OptiFeed B FPS19... -
Page 31: Spare Parts List
Ø 8/6 mm, 8 mm outside diameter (o/d) / 6 mm inside diameter (i/d) WARNING! Only original Gema spare parts should be used, because the explosion protection will also be preserved that way. The use of spare parts from other manufacturers will invalidate the Gema guarantee conditions! Spare parts list •... -
Page 32: Optifeed B Fps19 Fresh Powder System - Spare Parts
V 04/13 OptiFeed B FPS19 Fresh powder system – Spare parts 1008 752 OptiFeed B FPS19 Fresh powder system - complete, 230 V-50 Hz OptiFeed B FPS19 Fresh powder system - complete, 115 V-60 Hz 1008 754 OptiFeed B FPS19 Fresh powder system - complete, 105 V-50/60 Hz... -
Page 33: Optifeed B Fps19 Fresh Powder System - Spare Parts
V 04/13 OptiFeed B FPS19 Fresh powder system – Spare parts 13; 14 OptiFeed B FPS19 Fresh powder system – Spare parts Spare parts list • 31 OptiFeed B FPS19... -
Page 34: Fluidizing/Suction Unit
261 564 Pneumatic connection for Fluidizing air - complete (incl. pos. 9.1 and 9.2) Quick release connection - NW5, Ø 6 mm 200 840 Plastic tube - Ø 6/4 mm, black 1001 973 32 • Spare parts list OptiFeed B FPS19... -
Page 35: Fluidizing/Suction Unit - Spare Parts
V 04/13 Fluidizing/suction unit - spare parts Fluidizing/suction unit - spare parts Spare parts list • 33 OptiFeed B FPS19... -
Page 36: Optifeed B Fps19 - Pneumatic Group
V 04/13 OptiFeed B FPS19 – Pneumatic group Pneumatic group - complete 1008 235 Filter cartridge - 20 μm 1008 239 OptiFeed B FPS19 – Pneumatic group 34 • Spare parts list OptiFeed B FPS19... - Page 37 V 04/13 Spare parts list • 35 OptiFeed B FPS19...
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