Atlas Copco SB 52 Safety And Operating Instructions Manual
Atlas Copco SB 52 Safety And Operating Instructions Manual

Atlas Copco SB 52 Safety And Operating Instructions Manual

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SB
52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552
Safety and operating instructions
Hydraulic breakers
© 2014 Construction Tools PC AB | No. 9800 0648 01l | 2014-06-11
Original instructions

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Summary of Contents for Atlas Copco SB 52

  • Page 1 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Safety and operating instructions Hydraulic breakers © 2014 Construction Tools PC AB | No. 9800 0648 01l | 2014-06-11 Original instructions...
  • Page 3: Table Of Contents

    SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Contents Contents Introduction............... . 5 About the Safety and operating instructions.
  • Page 4 SB 52: 100–150 bar........
  • Page 5: Introduction

    Safety and operating instructions Introduction Thank you for choosing a product from Atlas Copco. Since 1873, we have been committed to finding new and better ways of fulfilling our customers' needs. Through the years, we have developed innovative and ergonomic product designs that have helped customers improve and rationalize their daily work.
  • Page 6: Safety Instructions

    Safety and operating instructions SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Installation, storage, maintenance and Safety instructions disposal Installation, storage, maintenance and disposal of To reduce the risk of serious injury or death to the hydraulic breaker may only be undertaken by...
  • Page 7: Drugs, Alcohol Or Medication

    SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Safety and operating instructions Drugs, alcohol or medication WARNING Hydraulic oil Spilled hydraulic oil can cause burns, accidents due WARNING Drugs, alcohol or medication to slippery conditions and will also harm the Drugs, alcohol or medication may impair your environment.
  • Page 8 Safety and operating instructions SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 If the machine has an exhaust, direct the exhaust ► WARNING Operating pressure so as to reduce disturbance of dust in a dust filled If the maximum operating pressure for the hydraulic environment.
  • Page 9: Maintenance, Precautions

    SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Safety and operating instructions WARNING Projectiles Maintenance, precautions Failure of the work piece, of accessories, or even of the hydraulic breaker itself may generate high WARNING Involuntary start velocity projectiles.
  • Page 10: Storage, Precautions

    Safety and operating instructions SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Storage, precautions WARNING Hydraulic breaker and working tool are heavy If the breaker or working tool topple over or fall down it can result in material damage and personal injury.
  • Page 11: Overview

    SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Safety and operating instructions Overview To reduce the risk of serious injury or death to yourself or others, read the Safety instructions section found on the previous pages of this manual before operating the machine.
  • Page 12: Data Plate

    Safety and operating instructions SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Data plate Construction Tools PC AB Type Ser. No. Del. wt. The accumulator must only be charged with Nitrogen. p max xxxx Made in...
  • Page 13: Installation

    SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Safety and operating instructions Observe all the applicable national and regional Hose connections regulations on securing loads. Right (As seen from operator’s seat) Air flushing Central Tank, return...
  • Page 14: Hydraulic Oil

    Safety and operating instructions SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Preparation Hydraulic oil 1. Place the breaker in a position where it is easy and safe to mount the adapter plate. Normally the type of hydraulic oil the carrier is using NOTICE Mount the breaker so that the also works for the hydraulic breaker.
  • Page 15: Pressure Adjustment

    SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Safety and operating instructions 4. Lift up the hydraulic breaker using the boom. Adapter plate Tightening torque SB 52 240 Nm 5. Extend the bucket cylinder until the bore in the...
  • Page 16: Water Flushing

    Safety and operating instructions SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Changing the working tool Water flushing WARNING Running engine Changing the inserted tool or accessories while the The hydraulic breaker is prepared for water flushing, carrier's engine is running can cause serious injury.
  • Page 17: Operation

    SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Safety and operating instructions 4. Clean and lubricate the bushing plentifully. CAUTION Temperature hazard NOTICE When mounting a new working tool, it The hydraulic breaker and the hydraulic oil system is especially important to lubricate plentifully.
  • Page 18 Safety and operating instructions SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Direct the hydraulic breaker in a position 90° Use the correct feed pressure. When the feed ♦ ♦ towards the object. pressure is correct the hydraulic breaker is working at its best and the vibrations are at a minimum.
  • Page 19: Breaking Under Water

    SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Safety and operating instructions The hydraulic breaker or the working tool is not to ♦ be used as a lifting device. When lifting heavy components use the hook on the carrier arm.
  • Page 20: Maintenance

    Safety and operating instructions SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 When the insertion tool is exposed to high pressure Maintenance and high temperatures a standard type of grease will melt and run. To avoid this always use Atlas Copco It is essential that regular maintenance is performed chisel paste.
  • Page 21: Every Week

    SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Safety and operating instructions Wear limits Every week A mm (in.) B mm (in.) ♦ Clean the hydraulic breaker carefully. SB 52 42 (1.6) 38 (1.5) SB 102 47 (1.8)
  • Page 22: Every Year

    Safety and operating instructions SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Every year Overhauling must be done after one year of continuous operation. Overhauling must for safety reasons be performed by authorised personnel at an authorised workshop.
  • Page 23: Troubleshooting

    SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Safety and operating instructions Troubleshooting Hydraulic breaker does not start Cause Remedy Pressure and tank hoses are mixed up. Check that the connections of the pressure and tank hoses Carrier driver are correct.
  • Page 24: Hydraulic Breaker Operates Too Slowly

    Safety and operating instructions SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Hydraulic breaker operates too slowly Cause Remedy Insufficient hydraulic oil delivery volume. Check the engine speed and/or mode stage of the carrier Carrier driver and the operation pressure and adjust.
  • Page 25: Technical Data

    SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Safety and operating instructions Technical data Machine data SB 52 SB 102 SB 152 SB 202 SB 302 302 SC SB 452 452 SC SB 552 Part number...
  • Page 26: Capacities

    Safety and operating instructions SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Capacities SB 302 SB 452 SB 52 SB 102 SB 152 SB 202 SB 302 SB 452 SB 552 Oil flow, l/min 12–27 16–35 25–45...
  • Page 27: Flow Diagrams For The Correct Operating Pressure

    SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Safety and operating instructions Flow diagrams for the correct operating pressure The carrier’s oil flow can be restricted to achieve the right operating pressure. Restrictors can be ordered from the spare parts list.
  • Page 28: Sb 102: 100-150 Bar

    Safety and operating instructions SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 SB 102: 100–150 bar Ø 3.0 mm Ø 3.3 mm Ø 3.8 mm Ø 4.5 mm l/min SB 152: 100–150 bar Ø 4.5 mm Ø...
  • Page 29: Sb 202: 100-150 Bar

    SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Safety and operating instructions SB 202: 100–150 bar Ø 5.5 mm Ø 7.0 mm SB 302: 100-150 bar Ø 5.4 mm Ø 6.0 mm Ø 6.4 mm l/min ©...
  • Page 30: Sb 452: 100-150 Bar

    Safety and operating instructions SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 SB 452: 100–150 bar Ø 6.0 mm Ø 6.7 mm Ø 7.5 mm l/min SB 552: 100–150 bar Ø 6.7 mm Ø 7.7 mm Ø...
  • Page 31: Ec Declaration Of Conformity

    SB 52, 102, 152, 202, 302, 302 SC, 452, 452 SC, 552 Safety and operating instructions EC Declaration of Conformity EC Declaration of Conformity (EC Directive 2006/42/EC) We, Construction Tools PC AB, hereby declare that the machines listed below conform to the provisions of EC Directive 2006/42/EC (Machinery Directive) and 2000/14/EC (Noise Directive).
  • Page 36 Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers, and drawings. www.atlascopco.com...

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