Operation Manual Table of contents 1. INTRODUCTION ......................1 1.1 Foreword ............................1 1.2 Contact ............................. 1 1.3 Scope of delivery ..........................1 1.4 Scope of the documentation ......................1 1.5 Target Group ............................ 1 1.6 Presentation conventions....................... 1 2 SAFETY INSTRUCTIONS....................2 2.1 Basic Safety Instructions........................
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Operation Manual 5 COMMISSIONING / DECOMMISSIONING ..............8 5.1 Check the operating conditions ..................... 8 5.2 Commissioning the pump ......................8 5.3 Test run before the first commissioning ..................8 5.4 Decommissioning the pump ......................9 5.5 Dispose of pump after decommissioning ..................9 5.6 Changing the PUREFLO 21 Single Use Pump Heads ..............
This operating manual is intended for: 1.1 Foreword Operator of the pump Service and maintenance personnel This manual for the Jabsco PUREFLO 21 Sin- Furthermore, a generally accepted technical gle Use is formulated in general terms, as indi- understanding is assumed, which is necessary vidual customer solutions can be realized.
In this case, the pump must be sub- jected to an individual resistance test, espe- The Jabsco PUREFLO 21 Single Use stand- cially for corrosive, oily, toxic or highly viscous ard configuration is designed for use in phar- media.
Operation Manual 2.5 Pump-specific safety instruc- Risk of tripping and falling tions Serious personal injury from tripping / falling ATTENTION over electrical cables leading to the machine. In the case of permanently installed and Impermissible work on the pump head Never remove the cap plug on the pressure mobile pumps, place the electrical supply relief valve to change the set pressure.
Hildastraße 10 - Hardware version 44145 Dortmund Germany Notice: The type plates may differ from the layout Your Xylem contact will get back to you as shown. soon as possible. The type plates are attached to the corre- sponding assembly. Jabsco...
3.3. can be formed. Furthermore, it must be en- Each Jabsco PUREFLO 21 SU is marked with sured that the hose does not get sucked onto a type plate. The pump head is given a type any surface.
Operation Manual 4.1.1 Unpacking 4 Installation, assembly If, after careful unpacking and careful check- and connection ing, you should still discover damage, please inform the carrier (forwarding agent, post of- fice, railway, shipping company, etc.) immedi- In this chapter you will learn how to set up, ately.
To check the permissible operating condi- rectified by itself or the causes of which are tions of the pump: unclear, the Xylem contact person responsible 1. Compare the information in the following should be contacted. Faults involving the con- documents with the intended operating...
If you have any questions regarding prop- lead to pressure shocks. er disposal, please contact your Xylem Never close the inlet shut-off valve during representative. pump operation. ...
Operation Manual 5.7 Sequence of disassembly of 5.9 Sequence of assembly of the the pump head unit pump head unit open the locking lever on the drive/carrier 1. Push the pump head unit in as far as it will unit (top=open). go and pay attention to the anti-rotation Turn the pump head as far as it will go lock (see chapter 5.8).
Observe the general limits of use sonnel must be sufficiently informed by of the pump. If necessary, contact your these operating instructions beforehand. Xylem representative. ATTENTION Risk of electric shock from contact with live Danger from the use of unsuitable tools...
Step 1: Remove screws • Step 2: Pull off the motor If problems arise with the motor within the agreed warranty period, contact your Xylem representative and return the motor if neces- sary. Notice: Assembly is carried out in reverse order to disassembly.
Operation Manual Appendix 1: Hazard groups Mechanical hazards Crushing Hazard location / operation phase Description of hazard Assembly and installation of the pump head in the Crushing may occur when mounting the pump head drive unit into the drive unit Operation of the drive unit Risk of crushing due to fingers engaging in the drive unit without inserted pump head...
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Operation Manual Thermal hazards Burnings Hazard location / operation phase Description of hazard Operation of the pump head Heating of the surface of the pump head by the con- veyance of hot media Taking the pump head out of operation Heating of the surface of the pump head by the con- veyance of hot media Disassembly of the pump head...
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Operation Manual Ergonomic hazards Discomfort Hazard location / operation phase Description of hazard Assembly and installation of the pump head Discomfort by a strenuous posture during assembly Assembly and installation of the pump head in the Discomfort by a strenuous posture during assembly drive unit Maintenance of the drive unit Problems during maintenance of the drive unit...
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Operation Manual Hazards arising from the use of pressure equipment Designed for the required load capacity Hazard location / operation phase Description of hazard Operation of the pump head If the specified load capacity is exceeded, this leads to fluid leakage and thus poses a risk of injury Wear Hazard location / operation phase Description of hazard...
Due to the final assembly, the drive unit is delivered in three parts - coupling, eccentric shaft with bear- ings and spacer sleeves as well as the centering disk with integrated retaining pin. If you have any questions regarding the final assembly, please contact your Xylem representative. Spare parts / Accessory parts provided by the manufacturer: Article No.
Maximum Notice: If your application exceeds the specified values, consult with your Xylem contact and your request will be reviewed and approved if necessary. The relief valve limiting pressure must be defined when order- ing. Contact your Xylem representative for more information.
Operation Manual Appendix 4: Pureflo 21 Single Use Performance Chart Test medium: Deionized water at 22°C Environment: Air-conditioned clean room ISO 7 Conveying pressures: 0,0 bis 4,0 barg ¾“ Tri-Clamp Connections: Notice: The diagrams show the ideal flow rates. These depend on the valve set pressure, the connections, the medium and the motor speed.
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Performance range III: 3 barg valve set pressure Performance range IV: 2 barg valve set pressure Notice: After consultation, tests according to your requirements are also possible. Please contact your Xylem representative for more information. Jabsco PUREFLO 21 Single Use...
Operation Manual Appendix 5: Type Examination Module B+D XIII Jabsco PUREFLO 21 Single Use Innovative Systems GmbH...
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Operation Manual Note: Contact your Xylem sales representative for the original document. Jabsco PUREFLO 21 Single Use Innovative Systems GmbH...
Operation Manual Appendix 6: Declaration of decontamination Due to legal regulations for the protection of our employees and operating equipment, we require the signed "Declaration of decontamination" before your order can be processed. Company / Operator: Email: Contact person: Phone: Optional information: Type designation: Serial number:...