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ITW SIMCO ION Aerostat PC2 User Manual

Benchtop ionizing blower
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Summary of Contents for ITW SIMCO ION Aerostat PC2

  • Page 1 Benchtop Ionizing Blower Aerostat ® User’s Manual...
  • Page 2 Simco-Ion Technology Group is a division of Illinois Tool Works (ITW), located in Alameda, California. For more information about Simco-Ion visit www.simco-ion.com or call +1 800-367-2452. Simco-Ion is ISO 9001-2008 certified.
  • Page 3 Important Safety Information Carefully read the following safety information before installing or operating the equipment. Failure to follow these safety warnings could result in damage to your ionization system and/or voiding the product warranty.  The use of improper input voltage may result in poor performance or damage to the ionizer.
  • Page 4 Informations de Sécurité Importantes Lisez attentivement les consignes de sécurité suivantes avant d'installer ou d'utiliser l'équipement. Le non-respect de ces avertissements peut entraîner des dommages à votre système d'ionisation et/ou d'annuler la garantie du produit. L'utilisation d'une mauvaise tension d'entrée peut entraîner de ...

  • Page 5: Table Of Contents

    Contents 1 Description ................1 1.1 Product Description.................. 2 1.2 Product Features ..................3 1.3 Performance .................... 6 1.4 Power Requirements ................7 2 Installation & Setup............. 9 2.1 Box Contents ..................11 2.2 Mounting & Placement................11 2.3 Power Connections................13 3 Operation ................

  • Page 6: Description

    Description 1.1 Product Description 1.2 Product Features 1.3 Performance 1.4 Power Requirements 19-PC2-M-01 Rev 3...

  • Page 7: Product Description

    1.1 Product Description Simco-Ion's Aerostat PC2 is a lightweight, high performance benchtop ionizer featuring a three-speed fan for varying applications. The Aerostat PC2 small footprint design occupies much less workspace than traditional blowers. With its universal mounting stand, the Aerostat PC2 can be used at virtually any location to control static charge where contamination, ESD, material-handling problems or microprocessor lock-up occurs.

  • Page 8: Product Features

    1.2 Product Features The Aerostat PC2 has the following unique features and benefits: • Patented "Micropulse" Technology with high efficiency output that provides for long periods between maintenance cycles. • Internal closed-loop feedback control maintains balance at +/- 10V or better •...
  • Page 9 Figure 2. Aerostat PC2 Front-panel 19-PC2-M-01 Rev 3...
  • Page 10 Figure 3. Aerostat PC2 Rear Panel 19-PC2-M-01 Rev 3...

  • Page 11: Performance

    1.3 Performance The Model Aerostat PC2 is factory adjusted to meet the specifications described below: • 2.0 seconds or less @ 12” (30 cm) • 3.0 seconds or less @ 24” (60 cm) • 5.0 seconds or less @ 36” (91 cm) •...

  • Page 12: Power Requirements

    1.4 Power Requirements The Aerostat PC2 requires an input voltage of 100 to 230 VAC 50/ 60 Hz, 10W. (max). The use of improper input voltage may result in poor performance or damage to the unit. Damage caused to the Caution: power supply from operation at levels outside of the specified limits will void the warranty.
  • Page 13 19-PC2-M-01 Rev 3...

  • Page 14: Installation & Setup

    Installation & Setup 2.1 Box Contents 2.2 Mounting & Placement 2.3 Power Connections 19-PC2-M-01 Rev 3...

  • Page 15: Box Contents

    2.1 Box Contents The Aerostat PC2 is packaged with the following items: • Mounting Stand (installed on Blower) • User Manual • Certificate of Compliance • Power cord • Rubber feet for use on mounting stand (4 pieces) • Cord clamp with nut installed on blower 19-PC2-M-01 Rev 3...

  • Page 16: Mounting & Placement

    2.2 Mounting & Placement Initial Operation The PC2 should be positioned to cover as much of the target area as possible with the ionized air stream. Keep at least a 6 inches clearance between walls or any objects and the rear of the PC2 to allow for adequate air intake.
  • Page 17 Figure 4. Aerostat PC2 Mounting (Dimensions shown are in mm) 19-PC2-M-01 Rev 3...

  • Page 18: Power Connections

    2.3 Power Connections The PC2 accepts universal AC input (100-230 VAC 50/60 Hz single phase). The PC2 is available with different line cords to meet the main power connection plug requirements in many areas of the world. The PC2 must be grounded for safe and proper operation. Connect the supplied power cord to an appropriate 3-terminal grounded AC power receptacle.
  • Page 19 19-PC2-M-01 Rev 3...

  • Page 20: Operation

    Operation 3.1 Operating Environment 3.2 Controls & LED Indicators 3.3 Balance 3.4 Alarms 3.5 FMS Relay Contact 3.6 Optional Air Filter 19-PC2-M-01 Rev 3...

  • Page 21: Operating Environment

    3.1 Operating Environment Do not insert anything within the intake or outlet grills. Electric Warning: shock may result. Operate the Model Aerostat PC2 in an environment where relative humidity is 30-60% (non-condensing). The operating temperature range for the Blower is 50-95°F (10-35°C). The Model Aerostat PC2 will conform to stated performance specifications when used in an environment that meets the cleanliness limits defined by ISO 14644-1 Class 6 (Fed Std.

  • Page 22: Controls & Led Indicators

    3.2 Controls & LED Indicators Power Turn on the PC2 by setting the "POWER" switch on the front panel to the ON position ("I"). The green LED "Power" indicator light on the front panel will light and the fan will start up. Figure 6.

  • Page 23: Balance

    3.3 Balance The AeroStat PC2 has a balance adjust control for setting the initial balance of the blower. The internal feedback control system will then maintain the balance of the PC2 to +/-10V around the initial balance set point. The AeroStat PC2 leaves the factory with the Balance adjust control set to meet performance specifications during final factory test.
  • Page 24 For optimum balance performance, Simco-Ion recommends using the built in brush emitter point cleaner on a daily basis. This will insure that the Aerostat PC2 is providing the best decay and balance performance to your target area. The Aerostat PC2 blower should be OFF when using the emitter point cleaner.

  • Page 25: Alarms

    3.4 Alarms An alarm condition may be caused by any of the following: • No power to the Fan Unit • Fan in locked-rotor condition or fan failed • Failed high voltage power supply • Extremely dirty emitter points (possible) If you have ordered the Aerostat PC2 with audible alarm, the audible alarm will sound upon any alarm condition.
  • Page 26 LED Status Indicators Ionization POWER FAULT FMS Relay Voltage Condition (Green) (Red) (Red) Output State Power OFF Open Power ON All Ok Closed HV Fault Open FAN Fault Open Low 24VDC Blinking Closed HV Drive Error Blinking Open Table 1. Alarms and LED Status Indicators The alarm of the Aerostat PC2 is not designed or calibrated to function as a maintenance alarm.

  • Page 27: Fms Relay Contact

    3.5 FMS Relay Contact The Aerostat PC2 provides an opto-isolated relay contact for indicating alarm status to your process equipment or facility monitoring system (FMS). The relay contact is rated for a maximum of +/-24 VDC, 0.20A • Relay Open - Blower is in alarm or Power is Off •...

  • Page 28: Optional Air Filter

    3.6 Optional Air Filter For extremely dirty or dusty environments, an optional air filter kit is available. The air filter kit includes a 30 ppi polyurethane open cell foam air filter that mounts over the rear fan guard using a stamped metal frame and a separate set of sheet metal screws.
  • Page 29 19-PC2-M-01 Rev 3...

  • Page 30: Maintenance

    Maintenance 4.1 Maintenance Scheduling 4.2 Cleaning the PC2 4.3 Troubleshooting 19-PC2-M-01 Rev 3...

  • Page 31: Maintenance Scheduling

    4.1 Maintenance Scheduling The balance of the Model Aerostat PC2 is designed to be maintained by internal circuitry and, after initial setup, should not need further adjustment by the end-user. The PC2 requires little or no user maintenance other than regular cleaning of the emitter points with the built-in brush emitter cleaner or more extensive cleaning of the emitter points, case and fan.
  • Page 32 Avant d'effectuer l'une des opérations suivantes le nettoyage, assurez-vous que le Aerostat PC2 est hors tension et débranchée. Pour éviter tout risque de blessure ou de détérioration du matériel, n'effectuez aucune opération d'entretien autres que Attention: celles contenues dans ces instructions. Il n'y a aucune pièce réparable par l'utilisateur à...

  • Page 33: Emitter Cartridge Inspection & Cleaning

    4.2 Cleaning the PC2 Built-in Emitter Point Cleaning Brush Use the built-in emitter point cleaning brush for routine daily cleaning of the emitter points. To avoid personal injury or damage to the equipment, do not perform any maintenance other than that contained in these instructions.
  • Page 34 Figure 9. Manual Emitter Point Cleaning Comprehensive Cleaning Recommended cleaning materials for comprehensive cleaning: • Cleanroom-compatible cleaning cloths • Cleanroom-compatible cloth swabs (polyester cloth is recommended) • Cleaning solution of 50% IPA (electronic-grade isopropanol alcohol)/50% de-ionized water • Clean dry air (CDA) 19-PC2-M-01 Rev 3...
  • Page 35 The fan guards on the front and rear of the PC2 should be kept clean to prevent any restriction of air flow. They can be cleaned with a soft brush, vacuum cleaner, or blown off with compressed clean dry air. Use clean, dry compressed air to clean dust or dirt from the inside of the unit.

  • Page 36: Troubleshooting

    4.3 Troubleshooting The table below provides a quick troubleshooting reference for the Aerostat PC2. If the solutions listed do not remedy the problem, contact Simco-Ion Technical Support (techsupport@simco- ion.com). Problem Possible Cause Solution Check fan guards for any Fan Unit is noisy or slow Fan is obstructed obstructions Check power cords and...
  • Page 37 19-PC2-M-01 Rev 3...

  • Page 38: Specifications

    Specifications 5.1 Specifications 5.2 Dimensional Drawing 5.3 Parts & Accessories 19-PC2-M-01 Rev 3...

  • Page 39: Specifications

    5.1 Specifications Input Voltage 100-230 VAC, 50/60 Hz, 0.5A, 55W max Discharge 2.0 sec @ 1' (1000-100V high fan speed) Balance 0 ±10V (typ) Effective Coverage 1'W x 4'L area Ion Emission Micropulse AC Ionization Emitter Points Stainless Steel Controls POWER ON/OFF, FAN SPEED control LOW/MEDIUM/HIGH Indicator Lights Green POWER on, red FAN alarm, red FAULT alarm...

  • Page 40: Dimensional Drawing

    5.2 Dimensional Drawing (Dimensions shown are in mm) 19-PC2-M-01 Rev 3...

  • Page 41: Parts & Accessories

    5.3 Parts & Accessories Contact your Simco-Ion representative or Simco-Ion Sales Services department at salesservices@simco-ion.com or +1 510.217.0460 for more information about these replacement parts and accessories. 33-6501-01 Aerostat PC2 Air Filter Kit 33-6004-01 Aerostat PC2 Replacement Air Filters (6 pack) 19-PC2-M-01 Rev 3...

  • Page 42: Warranty & Service

    Warranty & Service Simco-Ion provides a limited warranty for the Aerostat PC2 Extended Coverage Ionizing Blower. New products manufactured or sold by Simco-Ion are guaranteed to be free from defects in material or workmanship for a period of two (2) years from date of initial shipment.
  • Page 43 Notes 19-PC2-M-01 Rev 3...
  • Page 44 Technology Group 1601 Harbor Bay Pkwy, Ste 150 Alameda, CA USA 94502 Tel: +1 510-217-0600 Fax: +1 510-217-0484 Toll free: +1 800-367-2452 Sales services: +1 510-217-0460 Tech support: +1 510-217-0470 ioninfo@simco-ion.com salesservices@simco-ion.com techsupport@simco-ion.com service@simco-ion.com www.simco-ion.com 19-PC2-M-01 Rev 3...

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