ITW SIMCO ION Aerostat Guardian User Manual
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ITW SIMCO ION Aerostat Guardian User Manual

Overhead ionizing blower
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Aerostat
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Summary of Contents for ITW SIMCO ION Aerostat Guardian

  • Page 1 Overhead Ionizing Blower Aerostat Guardian ® ™ User’s Manual...
  • Page 2 Simco-Ion Technology Group is a division of Illinois Tool Works (ITW), located in Alameda, California. For more information about Simco-Ion visit www.simco-ion.com or call 800-367-2452. Simco-Ion is ISO 9001 and ANSI ESD S20.20 certified.
  • Page 3 Important Safety Information Carefully read the following safety information before installing or operating the equipment. Failure to follow these safety warnings could result in damage to your ionization system and/or voiding the product warranty.  This unit is supplied with a 3-prong grounding plug, which must be inserted in an appropriate, properly wired, and grounded receptacle.

  • Page 4: Table Of Contents

    Contents 1 Description ................1 1.1 Aerostat Guardian Overhead Ionizing Blower ......... 2 1.2 Features....................3 2 Installation ................5 2.1 Unpacking ....................6 2.2 Installing....................7 2.3 Mounting ....................8 2.4 Electrical ....................9 2.5 Optional Air Filter ................... 10 3 Operation ................

  • Page 5: Description

    Description 1.1 Aerostat Guardian Overhead Ionizing Blower 1.2 Features Aerostat Guardian 5100650-M Rev 2...

  • Page 6: Aerostat Guardian Overhead Ionizing Blower

    1.1 Aerostat Guardian Overhead Ionizing Blower Simco-Ion's Aerostat Guardian overhead ionizing air blower is designed for use with sensitive electronic components where electrostatic discharge (ESD) is a problem. The Aerostat Guardian provides fast static charge decay efficiency over an entire work surface area.

  • Page 7: Features

    1.2 Features The Aerostat Guardian produces an air flow that is rich in positive and negative ions. Directing the air flow on an object that has a static electricity charge will neutralize the charge. If the object has a positive static charge, it will draw negative ions from the air flow. If the object has a negative static charge, it will draw positive ions from the air flow.
  • Page 8 Aerostat Guardian 5100650-M Rev 2...

  • Page 9: Installation

    Installation 2.1 Unpacking 2.2 Installing 2.3 Mounting 2.4 Electrical 2.5 Optional Air Filter Aerostat Guardian 5100650-M Rev 2...

  • Page 10: Unpacking

    2.1 Unpacking Prior to Guardian installation, the compact fluorescent bulbs must be installed. The bulbs are placed inside the packaging material to prevent breakage during shipment. Remove both Note: (2" x 11") lamp access panels on rear of unit with a ¼" nut driver or flat blade screwdriver.

  • Page 11: Installing

    2.2 Installing The Aerostat Guardian should be located 18 to 30 inches above the work surface with center fan directly above the critical area. There should be no crossflow of air between unit and the work surface. Drafts from air conditioning and heating air outlets can affect ionization performance.

  • Page 12: Mounting

    2.3 Mounting The Aerostat Guardian may be mounted using adjustable mounting brackets or "S" hooks provided. The mounting brackets are designed for use on a variety of surfaces such as: perforated steel angle, Unistrut® metal framing, and on Metro® wire shelving (see diagrams on this page).

  • Page 13: Electrical

    2.4 Electrical With the Aerostat Guardian mounted in place over the intended work surface, plug the male end of the IEC power cord into a properly grounded 120-240 VAC 50/60 Hz receptacle. If an extension cord is necessary, use only a 3 wire properly grounded one that matches the plug type that comes with the blower.

  • Page 14: Optional Air Filter

    2.5 Optional Air Filter If desired, optional air filters may be installed. The air filter consists of a filter retainer (part number 4710017) and an air filter element (part number 4100810, pack of 6). Aerostat Guardian 5100650-M Rev 2...

  • Page 15: Operation

    Operation 3.1 Adjustments 3.2 Performance 3.3 Troubleshooting Aerostat Guardian 5100650-M Rev 2...

  • Page 16: Adjustments

    3.1 Adjustments Activate the Guardian Overhead Ionizing Air Blower by turning FAN SPEED knob clockwise, out of the OFF position. The IONIZATION INDICATOR will illuminate to indicate the presence of ionized air. Set air flow as desired by rotating the FAN SPEED knob. If warm air is desired for operator comfort, set WARM AIR switch to the ON (|) position..

  • Page 17: Performance

    3.2 Performance Discharge Times Performance   Discharge time in seconds (1000-100V) as shown are typical, fan speed set to high. Guardian blower 18" from CPM measuring plate. CPM test plate 1" from table. Discharge times slightly longer for 230 VAC, 50 Hz unit. Aerostat Guardian 5100650-M Rev 2...

  • Page 18: Troubleshooting

    3.3 Troubleshooting This information provides a quick troubleshooting reference for the Guardian overhead ionizer. Should any of these possible solutions not solve the problem, contact Simco-Ion. PROBLEM CAUSE SOLUTION Unit fails to operate Power cord not connected Plug in to specified voltage source Unit fails to operate Faulty ac ground Replace line cord...

  • Page 19: Maintenance

    Maintenance 4.1 General Maintenance 4.2 Emitter Cleaning 4.3 Air Inlet & Outlet Cleaning 4.4 Optional Air Filter Cleaning 4.5 Ion Output Check 4.6 Ion Balance Check 4.7 Calibration 4.8 Task Light Replacement Aerostat Guardian 5100650-M Rev 2...

  • Page 20: General Maintenance

    4.1 General Maintenance The Aerostat Guardian has been designed with low maintenance in mind. The only regular maintenance suggested is emitter point cleaning, ion balance checking and ion output checking. Emitter point cleaning takes only seconds with Simco-Ion's point cleaner. The Aerostat Guardian contains a balancing circuit that is inherently self balancing.

  • Page 21: Emitter Cleaning

    4.2 Emitter Cleaning To clean the ion emitters, simply rotate the point cleaner knob located at center of each outlet clockwise to the stop (approximately one turn) and release. The spring-loaded point cleaning brush will return to its parking spot. Recommended frequency of cleaning is once a week.

  • Page 22: Air Inlet & Outlet Cleaning

    4.3 Air Inlet & Outlet Cleaning The air inlet grille on the top of the unit and the ionized air outlets should remain clean to prevent restriction of air flow. They can be cleaned with a soft brush or vacuum. Clean the air inlet grille and ionized air outlets once every three months or more often if needed.

  • Page 23: Optional Air Filter Cleaning

    4.4 Optional Air Filter Cleaning Remove the air filter element from the top of the unit by unsnapping the filter retainer. Rinse the filter in plain water while gently squeezing. If the dirt is stubborn, wash the filter in mild soap and water then rinse.

  • Page 24: Ion Output Check

    4.5 Ion Output Check To test the unit for ion output, the use of a charge plate monitor such as the Simco-Ion Model 280A is recommended. Discharge times can be measured and checked against the Ion Output tables in Section 5, Specifications. If a charge plate monitor is not available, but a static meter such as a Simco-Ion handheld electrostatic fieldmeter is available, ion output may be checked with the following procedure.

  • Page 25: Ion Balance Check

    4.6 Ion Balance Check To test the unit for ion balance, the use of a charge plate monitor such as the Simco-Ion Model 280A is recommended. Offset voltage should be measured and checked against the Ion Balance in Section 5, Specifications. Do not try to determine ion balance by holding a static meter in the ionized air stream.

  • Page 26: Calibration

    4.7 Calibration The Aerostat Guardian's ion output is inherently balanced by design, so there are no calibration adjustments. If, after checking the ion balance as outlined above, an unbalance or offset voltage exists in excess of 0 +/-5 volts, contact Simco-IonTechnical Support: techsupport@simco-ion.com or (510)-217-0470.

  • Page 27: Task Light Replacement

    4.8 Task Light Replacement If either task light does not light, dims appreciably, or flickers, the compact fluorescent lamp should be replaced as soon as possible. Access to the lamp is provided by a removable panel on the rear of the unit.
  • Page 28 Aerostat Guardian 5100650-M Rev 2...

  • Page 29: Specifications

    Specifications 5.1 Specifications 5.2 Parts & Accessories Aerostat Guardian 5100650-M Rev 2...
  • Page 30 5.1 Specifications 120 VAC, 60 Hz, 0.5A (fan low, heater/light off); 2.5A (fan high, heater/light Input Voltage on) 230 VAC, 50 Hz, 0.2A (fan low, heater/light off); 1.5A (fan high, heater/ light on) Discharge 3.0 sec @ 18” center blower position; fan high-no diffusers (1000-100V)1 Balance 0 ±5V @ 18”...
  • Page 31 5.2 Parts & Accessories Part No. Description 4004063 Aerostat Guardian, 120V, 60 Hz 4005306 Aerostat Guardian (no diffusers), 120V, 60 Hz 4004261 Aerostat Guardian, 230V, 50 Hz, (EU) 4009890 Aerostat Guardian, 230V 50 Hz, (UK) 4104515 Outlet Grille (includes point cleaner) 4105089 Outlet Diffuser (includes point cleaner) 4610811...
  • Page 32 Aerostat Guardian 5100650-M Rev 2...

  • Page 33: Warranty & Service

    Warranty & Service Simco-Ion provides a limited warranty for the Aerostat Guardian Ionizing Blower. New products manufactured or sold by Simco-Ion are guaranteed to be free from defects in material or workmanship for a period of two (2) years from date of initial shipment. Simco-Ion liability under its new product warranty is limited to servicing (evaluating, repairing, or replacing) any unit returned to Simco-Ion that has not been subjected to misuse, neglect, lack of routine...
  • Page 34 Aerostat Guardian 5100650-M Rev 2...
  • Page 35 Notes Aerostat Guardian 5100650-M Rev 2...
  • Page 36 Notes Aerostat Guardian 5100650-M Rev 2...
  • Page 37 Technology Group 1750 North Loop Rd., Ste 100 Alameda, CA USA 94502 Tel: 510-217-0600 Fax: 510-217-0484 Toll free: 800-367-2452 Sales services: 510-217-0460 Tech support: 510-217-0470 ioninfo@simco-ion.com salesservices@simco-ion.com techsupport@simco-ion.com service@simco-ion.com www.simco-ion.com Aerostat Guardian 5100650-M Rev 2...
  • Page 38 Aerostat Guardian 5100650-M Rev 2...
  • Page 39 Aerostat Guardian 5100650-M Rev 2...

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