Related Manuals for ITW Simco Ion IQ Power Fantom HL
Summary of Contents for ITW Simco Ion IQ Power Fantom HL
- Page 1 IQ Power™ Fantom HL Blower for Hazardous Locations INSTALLATION AND OPERATING INSTRUCTIONS IQ P ower Fant om H L 5 2 0 1 3 0 5 R e v A...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1. SAFETY WARNINGS ................1 2. DESCRIPTION .................. 2 3. SPECIFICATIONS ................3 4. INSTALLATION .................. 4 Position and Mounting ......................4 Placement of the IQ Power Fantom HL Blower ..............4 Blower Motor Wiring ......................5 Equipment Grounding Requirements ..................6 Conduit Requirements ......................6 System Wiring ........................7 System Set-Up (without Control Station) ................18... -
Page 3: Safety Warnings
1. SAFETY WARNINGS PLEASE READ INSTRUCTIONS COMPLETELY BEFORE STARTING INSTALLATION. ALL INSTALLATION AND TROUBLESHOOTING OPERATIONS MUST BE PERFORMED BY QUALIFIED TECHNICAL PERSONNEL. This instruction manual uses symbols to identify dangerous situations as follows: NOTE – Statements identified with NOTE indicate precautions necessary to avoid potential equipment failure. -
Page 4: Description
2. DESCRIPTION Simco-Ion’s IQ Power Fantom HL blower is a highly reliable, focused ionizing air blower designed for static elimination in many industrial applications including hazardous locations. It is ETL approved for use in Class I, Division 1 and 2, Group D hazardous locations. -
Page 5: Specifications
3. SPECIFICATIONS Blower Input 115 VAC, 60 Hz, 1.9A (10A during startup) Operating Temperature 32-104°F (0-40°C) Operating Humidity 70% RH max, non-condensing (dewing) permissible 285 cfm [8m 3 /min] max Air Volume Air Filter 5.8” [147 mm] diameter polyurethane foam 25 ppi Air Speed 1200 fpm @ 4’... -
Page 6: Installation
4. INSTALLATION Position and Mounting CAUTION – The installation, operation and maintenance of equipment for use in hazardous locations shall be performed by qualified personnel. Refer to the following publications for guidelines: • ANSI/NFPA70: National Electric Code, Hazardous (Classified) Locations – Article 500, and Class 2 locations –... -
Page 7: Blower Motor Wiring
Blower Motor Wiring The Fantom HL blower requires 115 VAC 60 Hz. Connect the line cord as shown in Fig. 1. 10A typ. 1.9A typ. • Connect motor’s BLACK and YELLOW leads together to 115V HOT (typically black wire) • Connect motor’s PURPLE lead to 115V NEUTRAL (typically white wire) •... -
Page 8: Equipment Grounding Requirements
Equipment Grounding Requirements CAUTION – Power supply enclosures, blower motor, and conduit systems must be grounded for safe operation. 1. The HLC power supply enclosure must be grounded for safe operation. The HL power supply must be grounded by using the ground lug on the mounting flange of the unit. -
Page 9: System Wiring
Figure 2. Conduit Seal on 8 Conductor Modular and HV Cables System Wiring Termination of HV Cable Connect static bar by cutting high voltage cable to length, terminating leads, and connecting to power supply: (see Figure 3) 1. Cut HV cable to length, leaving an extra 3¼” for connector. 2. - Page 10 Figure 3. HL/HLC Power Supply High Voltage Cable Termination 7. Place HV Connectors into HV plug bottom. The black plastic jacket should be fully engaged in strain relief section of HV plug. 8. Install HV plug top onto bottom making sure plug comes together properly with no binding or gapping.
- Page 11 Figure 4a. IQ Power Fantom HL and HL Power Supply Control Drawing IQ P ower Fant om H L 5 2 0 1 3 0 5 R e v A...
- Page 12 Figure 4b. IQ Power Fantom HL and HLC Power Supply Control Drawing IQ P ower Fant om H L 5 2 0 1 3 0 5 R e v A...
- Page 13 Connect AC Adapter (AC adapter not required if power supply is connected to a Control Station) Make sure “POWER” switch on power supply is in “OFF” (0) position. Route low voltage wire clear of moving machine parts and protect it from abrasion. Secure using nylon wire ties (not supplied).
- Page 14 Figure 6. IQ Power HL/HLC Power Supply Alarm Output Description Description Remote on/off optocoupler (-) No connection Remote on/off optocoupler (+) No connection Clean Bar Relay (common)* No connection Clean Bar Relay (normally closed)* Power Relay (common)* Clean Bar Relay (normally open)* Power Relay (normally closed)* Fault Relay (common)* Power Relay (normally open)*...
- Page 15 Reposition jumper to enable remote control either “normally on” or “normally off ”, as desired (see Figure 8). Then replace cover and secure with six screws. When operating a Power Supply using the remote control circuit, power may be applied through the “Alarm Output” connector or the “Power In” connector on end panel.
- Page 16 Connect User Supplied Power (if used) In cases where the user does not want to use the AC adapter but wants to supply 24 VDC power to the IQ Power HL/HLC Power Supply, user supplied 24 VDC power may be applied two ways. The “Power In”...
- Page 17 Figure 9. IQ Power Crossover Modular Cable (black) The IQ Power HL/HLC will report to the Control Station using the Power Supply Number (address / device number). It will appear on the Control Station as a single device. If an IQ Power HL Sensor Interface is paired with the HL/HLC, it will appear as a tab on the device page.
- Page 18 Figure 10. IQ Power Connections (Fantom HL to HL Power Supply and Control Station with Options) IQ P ower Fant om H L 5 2 0 1 3 0 5 R e v A...
- Page 19 Figure 11. IQ Power Connections (Fantom HL to HLC Power Supply and Control Station with Options) IQ P ower Fant om H L 5 2 0 1 3 0 5 R e v A...
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Page 20: System Set-Up (Without Control Station)
Connect the HL Sensor Interface (if used) An IQ Power HL Sensor may be integrated into the IQ Power system to provide feedback on static eliminating performance and is used for the CLFB (Closed- Loop Feedback) static eliminating mode. Cables for the Sensor Interface must be IQ Power 8-conductor modular cables with RJ-45 connectors wired “crossover”... - Page 21 Bar Type: A fixed description for the type of bar connected to the HL power supply (speed). Bar HV: Allows turning internal HV power supplies on / off. Ion Output: Displays the ionization level, in percent, where Bar Calibration = 100% and the ionization level in terms of microamps for both positive and negative ionization.
- Page 22 If a Sensor Interface is not connected to an HL power supply, but is assigned the same address, it will be paired to that HL power supply. Sensor Quantity: The number of sensors found on sensor interface. Overall Sensor Avg: The average voltage reported by all sensors on a sensor interface. Feedback Sensor Avg: The feedback voltage for use in CLFB control.
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Page 23: Operation
5. OPERATION Apply AC power to the blower motor. Next, turn on the HL/HLC power supply with the main power switch. If using a Control Station, turn on with the main power switch located above the line cord. After the power supply goes through a startup cycle, it will begin operating. - Page 24 System Start-up A. Apply line voltage to AC adapter. B. Move power supply “Power” switch to “On” (1) position. C. The power supply indicators will briefly self-test during which all will light (on HL power supply only). D. Power supply indicators will settle to display the system status (on HL power supply only).
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Page 25: System Operation (With Iq Power Control Station)
System Operation (with IQ Power Control Station) The operation of the IQ Power HL/HLC Power Supply can be controlled through the IQ Power Control Station. In operation, a device icon appears on the Control Station Home Page. Tapping on the device icon opens a Summary page containing information about the power supply, static neutralizing bar, and static sensor (if connected). -
Page 26: Maintenance
6. MAINTENANCE Cleaning the Static Bar A clean brush with nylon bristles should be used to keep the ionization emitter points of static bar clean. Periodic use of the brush will prevent deposits from accumulating on the points. The emitter points must remain sharp for optimum operation. NOTE –Do not scrape points with any hard or sharp object that may damage points. -
Page 27: Ion Balance
Ion Balance 1. Balance is set at the factory. 2. Balance may be evaluated using a charged plate monitor such as the Simco- Ion CPM. The plate should be placed at the typical operating distance for testing and adjustment. Static charges in the vicinity of measurement will affect reading, remove or neutralize static charges in the vicinity before taking ion balance measurements. -
Page 28: Troubleshooting
7. TROUBLESHOOTING NOTE – Only qualified service personnel are to perform troubleshooting tasks. CAUTION – Electrical Shock Hazard Do not troubleshoot high voltage components with power supply energized. Disconnect input power before troubleshooting. Troubleshooting must be performed by a qualified service person. Operational Check 1. - Page 29 Clean Bar indicator Process material fouling static Remove process material from illuminated bar ion emitters static bar Dirt build-up on ion emitters Clean ion emitters and static or conductive contamination bar. See Maintenance section Clean Bar alarm on Control on face of bar for details Station Install static bar and connect...
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Page 30: Parts And Accessories
8. PARTS AND ACCESSORIES Part Description Part No. Fantom HL Blower (115 VAC input) 4017126 IQ Power HL Power Supply (no AC adapter) 4012508 IQ Power HL Power Supply (with AC adapter, 100/120 VAC Japan / North America Cord) 4012509 Replacement Power Unit for IQ Power HLC SPEED (for use with HL Speed Bars only) 4110350 IQ Power HL Speed-T Bar (for Fantom HL Blower) -
Page 31: Warranty And Service
9. WARRANTY AND SERVICE This product has been carefully tested at the factory and is warranted to be free from any defects in materials or workmanship. Simco-Ion will, under this warranty, repair or replace any equipment which proves, upon our examination, to have become defective within one year from the date of purchase. - Page 32 Simco-Ion 2257 North Penn Road Hatfield, PA 19440 (215) 822-6401 (800) 203-3419 www.simco-ion.com customerservice@simco-ion.com © 2020 Simco-Ion. Printed in the U.S.A. IQ P ower Fant om H L 5 2 0 1 3 0 5 R e v A...
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