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Related Manuals for ITW Ion Systems 6422e
Summary of Contents for ITW Ion Systems 6422e
- Page 1 Point of Use Ionizing Blower Model 6422e/6422e-AC User’s Manual...
- Page 2 About ION Systems ION Systems develops, manufactures, and markets system solutions to manage electrostatic charge. As the world's largest provider of electrostatics management products and services, ION Systems improves its customers' business results by providing a total solution to their electrostatic discharge and electromagnetic interference challenges.
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Page 3: Table Of Contents
Contents 1 Description...............1 1.1 Point of Use Ionizing Blower ............... 2 1.2 About IsoStat Technology ..............3 1.3 Performance ..................4 1.4 Power Requirements ................5 2 Setup & Operation............7 2.1 Box Contents..................8 2.2 Blower Placement ................9 2.3 Power Connections ................ -
Page 4: Description
Description 1.1 Point of Use Ionizing Blower 1.2 About IsoStat Technology 1.3 Performance 1.4 Power Requirements 19-6422-M-01 Rev 1... -
Page 5: Point Of Use Ionizing Blower
1.1 Point of Use Ionizing Blower The Point of Use Ionizing Blower Model 6422e is a compact ionizing Blower that controls static discharge in areas where static build-up can cause contamination, ESD, material-handling problems, or microprocessor lock-up. The internal emitter points are electrostatically shielded to eliminate field-induced charging. -
Page 6: About Isostat Technology
1.2 About IsoStat Technology The 6422e Blower’s internal emitter points are electrostatically shielded to eliminate field-induced charging. Steady-state DC ion emission provides fast discharge with low airflow for less disturbance of delicate product. Ionizers incorporating IsoStat technology never need calibration and require very little maintenance. -
Page 7: Performance
1.3 Performance The 6422e Blower will reduce a static charge of ±1,000V down to 100V in approximately four seconds at a distance of 1 ft. (30.48 cm) 1 . See Table 1 for typical discharge times as determined by distance. Distance is measured from the front center of the Blower. Ionization balance is better than ±20V at 1 ft. -
Page 8: Power Requirements
1.4 Power Requirements The maximum power requirement for the Model 6422e is 6W. Three different power supplies are available as options for the Blower, providing 24 VDC or 24 VAC. The fourth power source is 24 VDC from your process equipment using the terminal block and eight pin connector on the rear of the Blower. -
Page 10: Setup & Operation
Setup & Operation 2.1 Box Contents 2.2 Blower Placement 2.3 Power Connections 2.4 FMS Connection 2.5 Turning on the Blower 2.6 Alarms 19-6422-M-01 Rev 1... -
Page 11: Box Contents
Box Contents 120 VAC transformer (#14-1320) - 230 VAC transformer (#14-1330) - AC/DC universal power supply (#14-1322) If you ordered an AC/DC universal power supply (#14-1322), you will have one of the following plug adapters: • US wall outlet adapter (p/n 18-0285) •... -
Page 12: Blower Placement
Do not use this Blower in an explosive environment. Poorly maintained ionizers could produce electric arcs at the emitter points and lead to detonation in an explosive environment. Verwenden Sie dieses Gebläse nicht in explosionsge- fährdeten Bereichen. Schlecht gewartete Ionisatoren können an den Emitter-Punkten Lichtbögen erzeugen und in explo- siver Umgebung eine Explosion auslösen. - Page 13 Figure 5. U-bracket Holes for Mounting Figure 6. U-bracket Side T-knob for Tilt Adjustment...
- Page 14 Do not use screws longer than 12mm to attach brackets to the threaded inserts in the sides of the Blower. Verwenden Sie zum Anschrauben von Halterungen an den seitlich am Gebläse (Blower) befindlichen Gewindeeinsätzen keine Schrauben, die länger als 12mm sind.
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Page 15: Power Connections
Power Supply Connection 1.4 Power Requirements AC/DC Adapter Connection Figure 6. U-bracket Side T- knob for Tilt Adjustment Figure 7. Push the Adapter into the AC/DC Power Supply... - Page 16 Connection to Process Equipment Power 22 AWG and 16 AWG. When wiring the Blower directly to a 24 VDC source, observe the maximum voltage and power requirements for the unit (24 VDC [±10%], 400 mA DC maximum) and polarity. Use a small flatblade screwdriver to secure cables stripped 1/4 in. (6.3 mm) into the terminal block.
- Page 17 Figure 9. Terminal Block Damage to the product as a result of improper wiring connec- tions or failure to heed maximum voltage limits will not be covered by the warranty. Schäden am Produkt infolge unsachgemäßer Verdrahtung oder wegen unterlassener Beachtung von maximal zuläs- sigen Spannungen werden nicht durch die Garantie abgedeckt.
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Page 18: Fms Connection
FMS Connection Pin Function(s) Description 24 VDC return (Ground) 24 VDC process equipment +24V power Do not use - Current loop (Ground) 4-20 mA current loop + Current loop Open for active alarm Relay connections Relay common Closed for active alarm... - Page 19 Normal State Alarm State No Power 4-5 (Current Loop) 4 mA (OK) 20 mA (Alarm) 0 mA (brownout) Table 4. FMS Output States...
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Page 20: Turning On The Blower
2.5 Turning on the Blower... -
Page 21: Alarms
2.6 Alarms Caution: Achtung: Blower. Nicht autorisierter Service führt zum Erlöschen der Garantie und kann zu zusätzlichen Reparaturkosten führen. -
Page 22: Maintenance
Maintenance 3.3 Cleaning the Emitter Points 3.4 Auto-Clean System... - Page 23 Recommended Cleaning Materials: • Cleanroom-compatible cleaning cloths (polyester cloth is recommended). • Cleanroom-compatible swabs. • Cleaning solution of 50% IPA (electronic-grade isopropanol)/ 50% de-ionized water.
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Page 24: Cleaning The Chassis
Moisten a cloth with the IPA solution. Wipe off any dirt that may have accumulated on the unit. 19-6422-M-01 Rev 1... -
Page 25: Cleaning The Emitter Points
Cleaning the Emitter Points Ziehen Sie vor der Durchführung von Wartungsarbeiten an Emitter-Punkten den Netzstecker aus dem Ionisator. Lassen Sie die Hochspannungs-Stromversorgung eine Minute entladen. contact ION Systems Technical Support (techsupport@ion.com) for information. 19-6422-M-01 Rev 1... -
Page 26: Auto-Clean System
Auto-Clean System Figure 11. Auto-Clean System... - Page 27 The automatic Emitter Point Cleaner can not be temporarily or permanently removed or de-activated; it is an integral part of the blower.
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Page 28: Specifications
Specifications Model 6422 Blower Power Input 24 VDC (±10%), 6W max or 24 VAC (±10%), 50/60 Hz, 6W max Output Voltage Ion Emission Emitter Points Tungsten wire; internally shielded Discharge 1000-100V, <4 sec @ 1 foot with either 24 VAC or 24 VDC Airflow Ozone Indicators... - Page 29 14-1320 Transformer Input Voltage Output Characteristics Temperature Operating Humidity Short Circuit Protection Dimensions Weight Certifications 14-1330 Transformer Input Voltage Output Characteristics Temperature Operating Humidity Short Circuit Protection Dimensions Weight Certifications 14-1322 AC/DC Adapter Input Voltage Output Characteristics Temperature Operating Humidity Short Circuit pProtection Dimensions Weight...
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Page 30: Warranty & Service
Warranty & Service... - Page 32 Notes...
- Page 33 Notes...
- Page 34 1750 North Loop Road Alameda, CA USA 94502 Tel: 510-217-0600 Fax: 510-217-0484 Toll free: 800-367-2452 Sales services: 510-217-0460 Tech support: 510-217-0470 info@ion.com salesservices@ion.com techsupport@ion.com service@ion.com www.ion.com...
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