GE Performance JS966 Technical Service Manual
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GE Performance JS966 Technical Service Manual

30-in. electric drop-in/slide-in range
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TECHNICAL SERVICE GUIDE
30-in. Electric
Drop-In/Slide-In Range
Drop-In
Slide-In
JD966
JS966
JDP46
JSP56
JSP46
31-9074
06/01
PUB #
GE Consumer Service Training
GE Consumer Home Services Training

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  • Page 1 GE Consumer Service Training GE Consumer Home Services Training TECHNICAL SERVICE GUIDE 30-in. Electric Drop-In/Slide-In Range Drop-In Slide-In JD966 JS966 JDP46 JSP56 JSP46 31-9074 06/01 PUB #...
  • Page 2 If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened. GE Consumer Home Services Training Technical Service Guide Copyright © 2001 All rights reserved.

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Introduction ......................2 Installation ......................3 Specifications and Nomenclature5 ..............21 Warranty Information ..................22 Features and Controls ..................23 Mechanical Disassembly ................... 29 DiagnosticsX ...................... 37 Component and Connector Locator Views ............. 41 Schematics and Strip Circuits ................

  • Page 4: Introduction

    Ranges make an eloquent statement of style, rior baking every time. convenience, and kitchen planning flexibility. The It’s easy to see how GE’s fresh ideas can make SmartSet Electronic Touch Controls are simple to anyone more creative in the kitchen! understand and easy to operate.

  • Page 5: Installation

    Installation Table of Contents Safety Instructions ....................4 Cutout Dimensions and Required Clearances Drop-In Range ....................5 Slide-In Range ....................6 Standard Installation Preparation ................7 Electrical Connections Drop-In Range ....................8 Slide-In Range ....................11 Anti-Tip Bracket Installation Drop-In Range ....................12 Slide-In Range ....................

  • Page 6: Safety Instructions

    Safety Instructions )RU <RXU 6DIHW\ (OHFWULFDO 5HTXLUHPHQWV 7KLV DSSOLDQFH PXVW EH VXSSOLHG ZLWK WKH SURSHU :$51,1* )RU SHUVRQDO VDIHW\ YROWDJH DQG IUHTXHQF\ DQG FRQQHFWHG WR DQ UHPRYH KRXVH IXVH RU RSHQ FLUFXLW LQGLYLGXDO SURSHUO\ JURXQGHG EUDQFK FLUFXLW EUHDNHU EHIRUH EHJLQQLQJ SURWHFWHG E\ D FLUFXLW EUHDNHU RU IXVH KDYLQJ LQVWDOODWLRQ )DLOXUH WR GR VR FRXOG UHVXOW LQ DPSHUDJH DV VSHFLILHG RQ WKH UDWLQJ SODWH 7KH...

  • Page 7: Cutout Dimensions And Required Clearances

    Cutout Dimensions and Required Clearances Drop-In Range...

  • Page 8: Slide-In Range

    Cutout Dimensions and Required Clearances Slide-In Range 3 1 - 1 / 4 " If cabinets are placed less than 30" above the range, see alternate construction page 12. " 2 - 7 / 8 r o n t T o F a c e S u r f t o p n t e r C o u NOTE: Product meets UL requirements for 0"...

  • Page 9: Standard Installation Preparation

    Standard Installation Preparation Drop-In Standard Installation Wall FLAT AREA 1/4" Min. Flat 1/4" 25"Typically 23-3/16" 9/16" Min. 9/16" Min. Flat Flat Slide-In 29 -15/16 to 30 -1/16" Smooth Cut FLAT AREA The Standard Installation of the Drop-In Range 36 in. 36"...

  • Page 10: Electrical Connections

    Electrical Connections Drop-In Range Remove house fuse or open circuit WARNING: Improper connection of breaker. aluminum house wiring to copper Loosen screws for the junction box leads can result in an electrical cover and rotate out of place or remove hazard or fire. Use only connectors the cover. designed for joining copper to aluminum and follow the manufacturer's Examine the junction box location and recommended procedure closely. determine the best routing of the conduit and select the best available 7/8" diameter knock out. Avoid using holes in the top of the junction box to prevent the GENERAL NOTE FOR ALL WIRE NUT conduit from interfering with the back of APPLICATIONS: THE PROPER SIZE WIRE the range. NUT SHALL BE PLACED OVER THE STRIPPED LEADS AND THE WIRE NUT TWISTED UNTIL THE WIRE NUT CAN  NOT Break open the selected knock out by BE PULLED FROM THE LEADS. NO placing a bladed screw driver on the CONDUCTOR SHALL BE EXPOSED IN THE scored opening in the junction box and CONNECTION. THE EXCEPTION TO THE strike the screw driver with a hammer. CONDUCTOR BEING EXPOSED IS THE (Pliers may be required to complete the BARE COPPER GROUND CONNECTION. removal of the knock out.) 7/8" Knock-out Cover Rotated from box Opening Position the range in front of the...
  • Page 11 1(: &216758&7,21 $1' 7+5((&21'8&725 %5$1&+ )285&21'8&725 %5$1&+ &,5&8,7 &211(&7,21 &,5&8,7 &211(&7,21 :KHQ FRQQHFWLQJ WR D FRQGXFWRU EUDQFK ‡ :KHQ LQVWDOOLQJ LQ D QHZ FRQVWUXFWLRQ RU FLUFXLW LI ORFDO FRGHV SHUPLW ‡ :KHQ LQVWDOOLQJ RYHQ LQ D PRELOH KRPH RU &RQQHFW WKH EDUH RYHQ JURXQG ‡...
  • Page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

  • Page 13: Slide-In Range

    Electrical Connections Slide-In Range Remove wire cover at NEW CONSTRUCTION AND FOUR lower rear of range. CONDUCTOR BRANCH CIRCUIT 50 Amp 4 Wire C4a Follow instructions WIRE COVER below if your cord is 4 wire. When using a power cord, remove the knockout in the connection plate with pliers as required by the size of the strain relief or clamp supplied with cord. C4b Remove the screws on Remove the terminal block. Do 3 screws not remove terminal Knockout block. Terminal REMOVE & DISCARD C4c Remove the Housing GROUND STRAP green ground REUSE Insert power cord through hole in the...

  • Page 14: Anti-Tip Bracket Installation

    Anti-Tip Bracket Installation Drop-In Range ,QVWDOOLQJ WKH $QWL7LS %UDFNHW 6HOHFW WKH SURSHU SRVLWLRQ IRU WKH FRXQWHUWRS WKLFNQHVV DQG PRYH EUDFNHW WR SURSHU SRVLWLRQ 7KH DQWLWLS EUDFNHW LV DWWDFKHG WR WKH EDFN 8QLW LV VXSSOLHG ZLWK EUDFNHW LQ SRVLWLRQ  RI WKH 'URS,Q 5DQJH ,W LV GHVLJQHG WR ILW XQGHU WKH ERWWRP RI WKH FRXQWHUWRS  IRU ´...
  • Page 15 ,QVWDOO 6WRS 6FUHZ 3ODFLQJ WKH 5DQJH LQWR WKH 2SHQLQJ 7KHVH VFUHZV SUHYHQW WKH UDQJH IURP ,W LV VXJJHVWHG WKDW WZR SHRSOH OLIW WKH VOLGLQJ RXW RI SRVLWLRQ GXULQJ RSHUDWLRQ UDQJH LQWR SODFH FDUHIXOO\ VHWWLQJ WKH VLGH PHWDO IODQJHV XQGHU WKH JODVV RQ WKH HGJHV RI WKH FRXQWHUWRS RSHQLQJ 7KH SURWHFWLYH FKDQQHOV PXVW EH LQ SODFH LI VXSSOLHG GXULQJ WKLV RSHUDWLRQ...
  • Page 16 5HPRYH WKH 3URWHFWLYH &KDQQHOV &KHFN )RU 3URSHU ,QVWDOODWLRQ RI WKH ,I 3URYLGHG 6WRS 6FUHZ &DUHIXOO\ UHPRYH WKH SURWHFWLYH /RRN DW ERWK VLGHV RI WKH UDQJH XQGHU FKDQQHOV IURP WKH VLGHV RI WKH JODVV WKH GRRU 7KH VWRS VFUHZV PXVW EH FRRNWRS 7KLV PD\ UHTXLUH D VOLJKW OLIWLQJ ORFDWHG LQ WKH QRWFK RQ WKH VLGHV RI WKH RI WKH UDQJH WR UHPRYH WKH ZHLJKW RI WKH...
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  • Page 18: Slide-In Range

    Anti-Tip Bracket Installation Slide-In Range Installing The Bracket in Wood Locating The Bracket or Concrete a. Decide whether the bracket will be INSTALLATION -WOOD CONSTRUCTION installed on the right or left side of range a. Locate the centers of the four holes identified opening. in Fig. 1 as Floor-Wood and Wall. b. Place the bracket  as shown in Fig. 1. b. Drill a 1/8" pilot hole through the pre-marked areas. Note the angle of the wall screw in Fig. 2. c. Mount the Anti-Tip bracket with the four S i d screws provided. r g e 3 0 " ATTACHMENT TO WALL 0 " ADJACENT CABINET TO FRONT EDGE WALL...
  • Page 19 SLIDE RANGE INTO OPENING Carefully push the range into the Position the range in front of the opening until the counter top fully cabinet opening. engages the control panel. The back glass overhang should cover the cutout opening. Make sure that the glass which overhangs the countertop clears the countertop. Raise the unit by lowering the leveling legs if necessary. Countertop Make sure the edge Push while lifting the range into the of the countertop fits flush opening until the range is within 2" of against the end of the engaging the anti-tip bracket. Front Control Panel Plug range cord into receptacle. Locate Remove the protective trim from the the cord in the back of the range in a side of glass. (If provided) manner that will not touch or be moved by the drawer. Using the adjustable pliers or wrench carefully screw in the back leveling leg until the glass overhang comes to rest POSITION RANGE CORD...
  • Page 20 Final Check of the Anti-Tip Bracket Replacing the Storage Drawer Place the When installation is drawer rail on complete and the the guides. range is in place, inspect to be sure Push the the rear leveling leg drawer in until Stop is fully inserted into it stops. the slot of the Anti- Tip Bracket. Lift the front of the drawer and push in until the stops clear the guides. Lower the front of the drawer and CAUTION: The oven door is heavy. push in until it closes. You may need help lifting the door SPECIAL INSTRUCTIONS IF YOU high enough to slide it down onto the hinges. Do not lift the door by HAVE PROBLEMS WHILE the handle. REPLACING THE STORAGE DRAWER Replacing the Oven Door IF DRAWER WON'T CLOSE Make sure the hinge is in the broil stop position. Grasp the door on both sides. Lift the door over the hinges lining up the hinges with the hinge slots on the Remove and replace, making sure the power bottom of the door. cord is not obstructing the drawer and/or the rail is in the guide.

  • Page 21: Final Check List

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  • Page 22 Notes...

  • Page 23: Specifications And Nomenclature5

    Specifications and Nomenclature For specifications table, refer to Features and Controls, pages 27 and 28. Model Number J D 9 6 6 B Product J = GE Cooking Product Configuration Color D = Drop-In B = Black S = Slide-In...

  • Page 24: Warranty Information

    Any part of the range which fails due to a defect in materials or workman- One Year ship. During this full one-year warranty, GE will also provide, free of From the date of the charge, all labor and in-home service to replace the defective part.

  • Page 25: Features And Controls

    Features and Controls Throughout this manual, features and appearances may vary from the customer’s model. The new 30-in. Drop-in/Slide-in Range encompasses 5 models of electric ranges. 3, 4, 6, 7, 9 Feature Index 7. Hallogen Interior Oven Light 1. Frameless Glass Cooktop 4.
  • Page 26 Cooktop Configuration Models JSP56, JS966, and JD966 6 in., 120 W 6 in., 1500 W Bridge, 2600 W 9 in. Dual, 2500 W Models JDP46 and JSP46 6 in., 1500 W 9 in. Dual, 2500 W...
  • Page 27 Oven Control, Clock, and Timer Features and Settings Models JSP56, JS966, and JD966 Note: Throughout this manual, features and appearance may vary from your model. SELF CLEAN Pad COOKING TIME Pad Touch this pad to select the self-cleaning Touch this pad and then touch the number function.
  • Page 28 Oven Control, Clock, and Timer Features and Settings Models JDP46 and JSP46 Note: Throughout this manual, features and appearance may vary from your model. BAKE Pad CLEAR/OFF Pad Press this pad to cancel ALL oven Press this pad to select the bake function. operations except the clock and timer.
  • Page 29 INSTRUCTIONS PACKED WITH PRODUCT. *SS = Stainless Steel, WW = White on white, CC = Bisque, BB = Black on black, WH = White, AD = Almond. All GE ranges are equipped with an Anti-Tip device. The installation of this...
  • Page 30 *SS= Stainless steel, WW = White on white, CC = Bisque, AA = Almond on almond, BB = Black on black, WH = White, AD = Almond, CM = Color-Matched indicates color of the oven door matches range cooktop and drawer face (either white or almond). All GE ranges are equipped with an Anti-Tip device.

  • Page 31: Mechanical Disassembly

    Mechanical Disassembly Table of Contents Door Removal ......................30 Convection Element and Fan Guard Removal ............. 30 Bake Element Removal ................... 30 Broil Element Removal ................... 31 Oven Temperature Sensor Removal ..............31 Range Removal ....................... 31 Convection Fan Motor Removal ................32 Control Panel Removal ...................

  • Page 32: Door Removal

    WARNING: Before servicing the range, power Convection Convection must be removed from the range by turning the Element Element power off at the circuit breaker. Screws Screws Door Removal WARNING: Make sure the oven is completely cool. 1. Open the door approximately 6 in. until the door stops at the broil stop position.

  • Page 33: Broil Element Removal

    4. Remove the 2 screws that secure the bake Range Removal element to the rear wall of the oven. Note: Range removal is only necessary for 5. Carefully lift the front of the bake element up access to the convection fan motor. and pull forward to access the wiring harness Slide-in models JSP46, JSP56, JS966 connectors, remove the connectors from the...

  • Page 34: Convection Fan Motor Removal

    Convection Fan Motor Removal 1. Remove the range from its installation (see Range Removal procedure). 2. Remove 4 screws that secure the convection fan guard to the rear wall of the oven and remove the guard (see Convection Element and Fan Guard Removal procedure). 7.
  • Page 35 4. Disconnect the wiring harnesses at the main Touch Board Touch Board connectors. Wiring Harness Wiring Harness Connectors Connectors Harness Harness Harness Connector Connector Harness Harness Connector Connector GEA01083 GEA01081 5. Note the placement of the remaining wires and Caution: Lift the panel faceplate enough to harness connectors on the circuit board, access the wire harness connected to the touch disconnect and remove the control panel.

  • Page 36: Light And Receptacle Removal

    Light and Receptacle Removal Thermal Circuit Breaker Removal 1. Grasp the oven light lens and turn 1. Place the control panel in the service position (see Control Panel Removal procedure). counterclockwise about 1/4 turn to release it from the oven light assembly. 2.

  • Page 37: Burner Removal

    3. Remove the 5 screws from the top inside edge HOT SURFACE Light Removal of the control panel frame. 1. Lift up on the 3-wire side of the HOT 4. Open the door and remove the 6 screws under SURFACE light unit. the control panel.

  • Page 38: Oven Vent Removal

    Oven Vent Removal 1. Remove the 2 screws that secure the vent 2. Remove the control panel (see procedure). tube to the top of the oven. Remove the tube. 3. Remove 1 screw from the vent cover and pull the vent cover tabs out of the slots in the cabinet.

  • Page 39: Diagnosticsx

    Diagnostics Table of Contents Failure Codes ......................38 Key Panel Test ......................39 Oven Light Test ......................39 Control Voltages ...................... 39 Door Lock Thermostat .................... 40 Fan Thermostat ......................40 Convection Fan ....................... 40 Motorized Door Lock ....................40...

  • Page 40: Failure Codes

    Failure Codes The oven may stop operating but not give an F code on the display immediately. F codes are stored in memory until the same fault occurs two consecutive times. After that, the F code will be displayed. F codes can be recalled by pressing together: TIMER, CLOCK, and 9 (or MIN DOWN).

  • Page 41: Key Panel Test

    (< 3$1(/ Key Panel Test ELECTRONIC OVEN CONTROL (EOC) RIBBON CONNECTOR PIN 1 CONV CONV BAKE BROIL LIGHT The electronic range control system consists of Light is to come on when door is opened. Check the electronic oven control (EOC), key panel, oven the voltage across the light socket terminals.

  • Page 42: Door Lock Thermostat

    Door Lock Thermostat Roast mode. If not, replace the control. 2. If voltage is OK, check the convection fan The door lock thermostat is located above the motor. It reads approximately 15 to 20 Ω at oven cavity in front of the fan motor. The thermo- room temperature.

  • Page 43: Component And Connector Locator Views

    Component and Connector Locator Views JD966 and JS966 Touch Board Touch Board 17-Pin Header 17-Pin Header GEA01062 Meat Probe Meat Probe 14-Pin Power 15-Pin Cooktop 15-Pin Cooktop 14-Pin Power 17-Pin Header 17-Pin Header Connector Connector Connector Connector Connector Connector ON Lights ON Lights ON Lights ON Lights...
  • Page 44 JD966 and JS966 Surface Surface Warming Zone Warming Zone Warming Zone Element Element Element Surface Element Surface Element Surface Element Dual Unit Dual Unit Dual Unit Hot Surface Hot Surface Bridge Element Bridge Element Bridge Element Surface Element Surface Element Surface Element Light Switches Light Switches...
  • Page 45 JD966 and JS966 Cooling Cooling Meat Probe Meat Probe Door-Lock Door-Lock Thermostat Thermostat Oven Door Oven Door Switch Switch Motor Motor Lock Lock Power Power Connector Connector Fan Thermostat Fan Thermostat Meat Probe Meat Probe Oven Element Oven Element Lock Motor Lock Motor Connector Connector...
  • Page 46 JD966 and JS966 Convection Convection Fan Motor Fan Motor GEA01066...
  • Page 47 JDP and JSP (Variations) Touch Sensor Touch Sensor Ribbon Ribbon GEA01067 Left Front Left Front Left Rear Left Rear Electronic Oven Electronic Oven Ribbon Ribbon Right Rear Right Rear Right Front Right Front Surface Switch Surface Switch Surface Switch Surface Switch Control Control Connector...

  • Page 48: Schematics And Strip Circuits

    Schematics and Strip Circuits Table of Contents Schematic ........................ 47 Wiring Diagram ......................48 Strip Circuits Right Rear Surface Switch ................49 Left Rear Surface Switch ................49 Left Front and Right Front Surface Switches ..........49 Bake and Broil Units ..................49 Convection Bake .....................

  • Page 49: Schematic

    Schematic GEA01060 Caution: Label all wires prior to disconnection when servicing the controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

  • Page 50: Wiring Diagram

    Wiring Diagram...

  • Page 51: Strip Circuits

    Strip Circuits Right Rear Surface Switch Left Rear Surface Switch PILOT PILOT PILOT SURFACE Surface Unit SINGLE VOLTAGE SENSITIVE UNIT GEA01057 CURRENT SENSITIVE GEA01055 HOT SURFACE HOT SURFACE INDICATOR LIGHT INDICATOR LIGHT SURFACE SURFACE CONTROL CONTROL PROTECTOR PROTECTOR SURFACE SURFACE SURFACE CONTROL SURFACE CONTROL ELEMENT...

  • Page 52: Motorized Door Lock

    Strip Circuits Motorized Door Lock Cooling Fan DOOR LOCKING/OR UNLOCKING (K1) LOCK RELAY LOCK DOOR MOTOR SWITCH LIMIT SW COOLING CLOSE 138 F OPEN 106 F ALL OTHER MODES WITH DOOR CLOSED GEA01102 LOCK RELAY (K4) (K1) LOCK DOOR MOTOR SWITCH GEA01058 Oven Light...

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