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DESCRIPTION AND PART FUNCTIONS
1
Choke operation
Choke Lever (1: If the engine is cold,
the choke can help start the engine
by placing the choke lever to the "ON"
(right position. Once engine has
warmed up, place choke lever back to
the "OFF" (left position.
Fuel Valve operation
Fuel Valve (2: To start the engine
2
and run the mini bike, the fuel valve
needs to be placed in the "ON"
3
(vertical position. This allows fuel to
flow to the carburetor.
When finished riding, and while
transporting, place fuel valve in the
"OFF" (horizontal position.
Fuel Cap
Fuel Tank Cap
To open the fuel tank cap (3,
Turn the cap counter clockwise to
remove. To re-install the cap, turn the
cap clockwise until snug.
Starter Recoil Cord
Starter Recoil Cord (4
To start the engine, place the on/
off switch locate on the handlebars
to the "ON" position and pull the
Starter Recoil Cord
Oil Fill plug
Oil Fill Plug (5
To check or add oil, open the oil
fill plug/dipstick by turning counter
clockwise. To tighten, turn clock-wise.
9
MAINTENANCE
The front left brake lever (1) should
have 2.0 - 4.0mm (0.08 - 0.16) of
free play.
To adjust brake lever free play:
1. Loosen the Jam nut (2) on the
brake cable.
2. Turn the adjuster nut (3) until the
correct amount of free-play is
achieved.
Brake Adjustment
The brake adjustment (4) is located
on the rear brake caliper assembly.
To adjust brakes, loosen nut (4) .
Increase or decrease the tension
of the brake cable by pulling cable
tighter or by allowing more slack.
Valve Clearance:
Adjusting the valves should be done
by an authorized service center.
Proper valve gap will help Mini Bike
run at peak performance. Follow
the valve gap adjustment intervals
listed in the maintenance chart.
22
2 . 0 - 4 . 0 m m
2
(0.08 - 0.16 in)
1
Proper Valve Clearance
Intake: 0 . 1 - 0.15 mm
Exhaust: 0.15 - 0.2 mm
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