Coleman DB70 Owner's Manual
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Coleman DB70 Owner's Manual

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POWERSPORTS
OWNER'S MANUAL
Never allow any child under the age of 16 to operate this Dirt Bike
without continual adult supervision.
Always wear a helmet it could save your life!
Always wear a Helmet, it could save your life!
Provincial / Municipal governments have different regulations
pertaining to owning and operating an off-road vehicle, learn the
regulations in your area.
Provincial / Municipal governments have different regulations
(888) 405-8725 Coleman Powersports
pertaining to owning and operating an off-road vehicle, learn the
READ THIS MANUAL CAREFULLY!
364 S Smith Rd. Tempe, AZ. 85281
regulations in your area.
READ THIS MANUAL CAREFULLY!
Model: 125DX
www.colemanpowered.com
Model DB70
REV# 04 21 15

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  • Page 1 Provincial / Municipal governments have different regulations (888) 405-8725 Coleman Powersports pertaining to owning and operating an off-road vehicle, learn the READ THIS MANUAL CAREFULLY! 364 S Smith Rd. Tempe, AZ. 85281 regulations in your area.
  • Page 2 This manual is based on the latest product information available at the time of publication. Coleman Powersports has a policy of continually im- proving its products. Due to improvements, or other changes, there may be some discrepancies.
  • Page 3 WARNING The engine exhaust from this Dirt Bike contains chemicals known to the state of California to cause can- cer, birth defects or other reproduc- tive harm.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS COLEMAN POWERSPORTS CHAIN AND SPROCKET INSP.... 27 WARRANTY..........2 INSPECTION......IMPORTANT SAFETY AND NOTATION TENSION AND ADJUSTMENT..27 INFORMATION.........4 CLEANING AND LUBRICATION.. 27 LABEL LOCATIONS........5 TIRES..........WARNING LABELS......6 TIRE PRESSURES....28 SAFETY ............7 TIRE SIZE......28 DESCRIPTION AND PART LOCATIONS.8...
  • Page 5 / dealer. Please do not return the product to the retailer where the product was purchased unless instructed to do so by Coleman Powersports The retailer of this product does not make any warranty of its own and has no authority to implement this war-...

  • Page 6: Coleman Powersports

    Length of Implied Warranties Any implied warranties are limited to the duration set forth in this warranty. Coleman Powersports does not make any claim as to the merchantability or fitness for a particular purpose which would extend longer than the duration of this written warranty.

  • Page 7: Important Safety And Notation

    This manual is based on the latest product information available at the time of publication. Coleman Powersports has a policy of continually im- proving its products. Due to improvements, or other changes, there may be some discrepancies. We reserve the right to make product changes at any time, without notice and without incurring any obligation to make the same or similar changes to vehicles previously built or sold.

  • Page 8: Label Locations

    IMPORTANT LABELS LOCATION...

  • Page 9: Warning Labels

    Warning Labels WARNING • Study and understand the owner’s manual before operating this Dirt Bike. • Always wear a DOT certified motorcycle helmet, protective riding gear and eye protection. • Never operate this Dirt Bike while under the influence of drugs or alcohol.

  • Page 10: Safety

    SAFETY All operators under the age Never take drugs or alcohol of 16 should be supervised before or during operating this continually by an adult. Some Dirt Bike. children, even though they may be the correct age to Never traverse, climb or go operate a Dirt Bike, may not down a hill that is too steep.

  • Page 11: Description And Part Locations.8

    DESCRIPTIONS AND PART LOCATIONS 1. Front Wheel 2. Front Brake Drum 3. Front Fender 4. Front Forks/ Shocks 5. Fuel tank cap 6. Fuel tank 7. Seat 8. Rear Fender 9. Rear Wheel 10. Rear sprocket 11. Drive Chain 12. Kick Stand 13.

  • Page 12: Description And Part Functions

    DESCRIPTION AND PART FUNCTIONS Right side handlebar functions Right hand brake lever . Front brakes are applied when the right hand brake lever is pulled toward the hand grip. Right Throttle Grip (2): The engine speed is regulated by the position of the right throttle grip.

  • Page 13: Footbrake Lever

    DESCRIPTION AND PART FUNCTIONS Foot brake lever Foot brake lever (1): To activate the rear brake, depress the foot brake lever. Ignition Key Ignition Key (2) Engine can start once the ignition key is placed in the (on) postion. Note: Engine stop switch located on the handlebars also needs to be placed in the (on) position for the engine to start.

  • Page 14: Fuel Valve

    DESCRIPTION AND PART FUNCTIONS Fuel Valve operation Fuel Valve The fuel valve has 2 positions: “OFF”, “ON” (OFF) position (1): Fuel will not flow to the carburetor in this posi- tion. Always turn the fuel valve to the “OFF” position when unit is not in use or is being transported.

  • Page 15: Fuel And Oil

    FUEL AND OIL FUEL Never use leaded gasoline in this WARNING product. It could affect the engine’s emissions and damage the engine. Fuel and fuel vapor are highly Dirt bike requires clean unleaded flammable and toxic. You can be regular gasoline with a minimum burned or poisoned while refueling.

  • Page 16: Break In

    BREAK - IN Break in period Observe your initial and most critical mainte- The initial 5 hours of operation is nance service most important in the life of your Dirt Bike. Proper operation during The initial service( break in main- this break in period will help assure tenance ) is the most important maximum life of your Dirt Bike...

  • Page 17: Pre Ride Inspection

    PRE-RIDE INSPECTION WHAT CHECK FOR Inspecting and checking the condi- tion of the Dirt Bike before each CHECK ride is important. Following the pre- Steering • Smoothness ride check list will help insure the • No restriction of you do not have mechanical prob- movement lems which could result in injury or becoming stranded.

  • Page 18: Riding Dirt Bike

    RIDING THE DIRT BIKE HELMET, EYE PROTECTION, PROTECTIVE CLOTHING Always wear a DOT or SNELL certified motorcycle helmet (1). A helmet helps protect against serious head injuries in the event of an acci- dent. A helmet is the most impor- tant safety gear item you can wear.

  • Page 19: Starting The Engine

    RIDING THE DIRT BIKE STARTING ENGINE To start the engine 1. Before attempting to start the engine, make sure to follow the pre-ride inspection checklist in this manual. 2. Place the fuel valve (1) to the “ON” position. 3. Turn the ignition key (2) to the “ON”...
  • Page 20 RIDING THE DIRT BIKE WARNING Operating this Dirt Bike at excessive speeds could be hazardous. Riding at excessive speeds increas- es your chances of losing control of theDirt Bike, which could result in severe injury or death. Always go at a speed that is proper for the terrain, visibility, operating conditions, operator skill, and WARNING...

  • Page 21: Load Guidlines

    If you have a question about a Make sure all cargo is secure as modification or accessory, contact well as the connection points on the your dealer or call Coleman rack. Distribute the weight of cargo Powersports evenly and low so the center of gravity is not adversely affected.

  • Page 22: Maintenance

    MAINTENANCE For maintenance, your Dirt Bike may be maintained by an authorized Coleman Powersports service dealer or a repair shop of your choosing. Following the proper maintenance CAUTION procedures and time table for maintenance listed in this manual is Failing to perform recommended...

  • Page 23: Maintenance Chart

    MAINTENANCE First 20 Every Every First 5 hours of hours of operation hours hours ITEM operation or 1 or 3 or 6 month months months Exhaust pipe nuts and muffler bolts Air cleaner element Valve Clearance** Spark Plug Fuel Line Idle speed Throttle cable play Engine oil...

  • Page 24: Air Filter

    MAINTENANCE Air Filter CAUTION The air cleaner element needs to be cleaned or replaced periodically Clean air filter frequently if (see chart for cleaning/replace- ment intervals). The air filter Dirt Bike is driven in wet, element will need to be cleaned muddy or dusty conditions.

  • Page 25: Spark Plug

    MAINTENANCE Spark Plug This Dirt Bike comes equipped with an NGK C7HSA spark plug. To inspect the spark plug, remove the plug cap (1) then remove the spark plug from the engine with the spark plug tool provided. Inspect the plug for carbon depos- its and clean if necessary.

  • Page 26: Engine Oil

    MAINTENANCE Engine Oil The proper amount and grade of WARNING engine oil will have a great impact on the life of the engine. Checking New and used oil can be the oil daily and changing the oil as listed in the hazardous maintenance schedule is the most Children and pets can be...

  • Page 27: Idle Speed Adjustment

    MAINTENANCE Idle speed adjustment The idle speed should be set at 1500 ± 150 RPMs To adjust the idle speed: 1. locate the idle adjustment screw (1) located on the carburetor. 2. Allow the engine to warm up approximately 10 minutes 3.

  • Page 28: Brakes

    MAINTENANCE 4.0 - 6.0mm Brakes (0.15 - 0.24 in) Front brake: Right hand lever adjustment The front right brake lever (1) should have 4.0mm - 6.0mm (0.16 - 0.24 in.) of free play. To adjust brake lever free play: 1. Loosen Jam nut (2) on the brake cable.

  • Page 29: Fuel Hose Inspection

    MAINTENANCE Fuel Hose Inspection Inspect the fuel hose (1) for any cracks or leaks and make sure all clamps are in place. Replace the fuel hose if any defects are found. Valve Clearance: Proper Valve Clearance Adjusting the valves should be done by an authorized service center or Intake: 0.002 in (0.05mm) comparable servicing dealer.

  • Page 30: Chain And Sprocket Insp

    MAINTENANCE Chain Chain lubrication Chain and sprocket Lubricating the chain before each ride will help to ensure maximum inspection life of the chain and sprockets. Inspect the drive chain for wear, Instructions for cleaning rust, bound links, proper lubrication and chain lubrication: and proper tension.

  • Page 31: Tires

    MAINTENANCE Tires Minimum tread Inspect tires before each ride, this 4mm (.16 in.) should include the following: 1. Inspect for cracks or leaks 2. Inspect tread depth. If tread depth is below 4mm (.16 in.) replace the tire. 3. Check tire pressure. Incorrect tire pressure can affect the handling, rider comfort, steering, tire life and traction.

  • Page 32: Storage

    STORAGE Storage If the Dirt Bike is left unused for an extended period of time proper storage maintenance is required. 1. Wash Dirt Bike thoroughly, then wax plastics and painted parts with a non abrasive auto wax. Coat vinyl seat and rubber parts with a vinyl/rubber protectant.

  • Page 33: Washing The Dirt Bike

    WASHING THE DIRT BIKE Washing the Dirt Bike 1. Wash mud and dirt off Dirt Bike with low pressure water from a hose. 2. Wash Dirt Bike using a mild detergent or car soap using a sponge, soft rag or brush. Do not use any cleaning materials that could scratch the Dirt Bike.

  • Page 34: Troubleshooting

    TROUBLESHOOTING Trouble Possible cause Solution Engine will • ON/OFF switch in the “OFF” • Place ON/OFF switch not start position in the “ON” position • Ignition key is in the “OFF” • Place ignition key in position the “ON” position •...

  • Page 35: Specifications

    SPECIFICATIONS Engine Braking Displacement 72cc Front Brakes (Type) Drum brake Starting Kick start Rear Brakes (Type) Drum brake Spark Plug Type NGK C7HSA Cooling Air cooled Engine Oil Capacity .85qt.(0.8L) Tires Ignition Type Front Tire Size 2.50 X 10 Number of Cylinder Single Rear Tire Size 2.50 X 10...

  • Page 36: Electric Diagram

    Electrical Diagram...

  • Page 37: Location

    VIN# NUMBER LOCATION The Vehicle identification number and the engine number are needed when calling for parts, service center help or when registering your Dirt Bike. Locate the numbers and list the numbers below for your reference. VIN # The 17 digit Vehicle Identification Number (VIN) is located on a plate on the left side of the Dirt bike frame.

  • Page 38: Emission Control System Warranty

    APOLLO MOTOR CORPORATION - Emissions Control System Warranty Statement YOUR WARRANTY RIGHTS AND OBLIGATIONS The emission control system warranty period for this vehicle begins on the date the vehicle is delivered to the first purchaser other than an authorized dealer, or the date it is first used as a demonstrator, lease, or company vehicle, whichever comes first and continues for 30 months after that date, or 5,000km, whichever comes first, provided there has been no abuse, neglect or improper maintenance of your vehicle.
  • Page 39 labor and other costs) not covered by this emission control system warranty or the standard warranty is the responsibility of the owner. Coverage of repairs under this warranty applies only when repairs are completed at an authorized dealer or repair facility. The Distributor will not cover repairs performed out- side of an authorized dealer or repair facility, except in an emergency situation.
  • Page 40 Use of the vehicle in any type of racing or related events immediately and completely voids this and all other warranties. LIMITED LIABILITY The liability of the Distributor under the Emission Control System Warranty is limited solely to the remedying of defects in material and workmanship by an authorized dealer at its place of business during customary business hours.
  • Page 41 POWERSPORTS 364 S. Smith Rd Tempe, AZ. 85281 PHONE: Toll Free (888) 405-8725 colemanpowered.com...

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