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Summary of Contents for Coleman CT200U-EX V
- Page 2 To the Owner Congratulations on your purchase of a Coleman Powersports Off-Road Mini Bike. This Owner’s/Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully under- standing this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable operation.
- Page 3 This manual is based on the latest product information available at the time of publication. Coleman Powersports has a policy of continually improving its products. Due to improvements, or other changes, there may be some discrepancies.
- Page 4 WARNING The engine exhaust from this mini bike contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.
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Page 5: Table Of Contents
TABLE OF CONTENTS CHAIN AND SPROCKET......23 COLEMAN POWERSPORTS WARRANTY. IMPORTANT SAFETY LABELS....4 INSPECTION........23 LOCATION..........4 TENSION AND ADJUSTMENT..23 LABELS............5 CLEANING AND LUBRICATION.. 23 SAFETY ............6 CLEANING AND INSPECTING DESCRIPTION AND PART LOCATIONS... 7 CENTRIFUGAL CLUTCH....... -
Page 6: Coleman Powersports Warranty
Coleman Powersports offers the following warranty to the initial purchaser of this new Coleman Powersports product. The initial purchaser is defined as the first person to purchase a new Coleman Powersports product from an Authorized Retailer. The limited warranty period for this product is 90 days from the date of pur- chase shown on the original sales receipt. - Page 7 Length of Implied Warranties Any implied warranties are limited to the duration set forth in this warranty. Coleman Powersports does not make any claim as to the merchantability or fitness for a particular purpose which would extend longer than the duration of this written warranty.
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Page 8: Important Safety Labels
IMPORTANT LABELS LOCATION... -
Page 9: Labels
• Check the throttle to ensure it works properly and FOR SERVICE AND REPAIR, PLEASE "snaps back" prior to starting the mini bike. CALL COLEMAN POWERSPORTS • be seated before attempting to start the mini bike. TOLL FREE 888-405-8725 • continually supervise children... -
Page 10: Safety
SAFETY This Mini Bike is recommended Never traverse, climb or go for riders 13 and older. down a hill that is too steep. Avoid hills with loose or slip- Always wear a certified DOT or pery terrain. motorcycle type helmet that fits properly, over the ankle Never attempt wheelies, boots, eye protection, gloves,... -
Page 11: Description And Part Locations
DESCRIPTIONS AND PART LOCATIONS 1 . Rear Fender 2 . Seat 3 . Faux Fuel Tank / Storage 4 . Head light 5. Front Fender 6. Front Wheel 7. Foot Pegs 8. Kick Stand 9. Starter Recoil 10. Fuel Valve 11. -
Page 12: Description And Part Functions
DESCRIPTION AND PART FUNCTIONS Right Throttle Grip : The engine speed is regulated by the position of the right throttle grip. Throttle is increased by turning the throttle grip toward the operator. Engine speed is decreased by turning the throttle grip away from the operator. -
Page 13: Choke Operation
DESCRIPTION AND PART FUNCTIONS Choke operation Choke Lever (1): If the engine is cold, the choke can help start the engine by placing the choke lever to the “ON” (left) position. Once engine has warmed up , place choke lever to the “OFF” (right) position. -
Page 14: Fuel And Oil
FUEL AND OIL FUEL WARNING Never use leaded gasoline in this product. It could affect the engine’s Fuel and fuel vapor are highly emissions and damage the engine. flammable and toxic. You can Mini Bike requires clean unleaded regular gasoline with a minimum be burned or poisoned while octane rating of 90 or higher. -
Page 15: Pre Ride Inspection
PRE-RIDE INSPECTION Inspecting and checking the CHECK FOR WHAT condition of the Mini Bike before each ride is important. Following the CHECK pre-ride check list will help insure the Steering • Smoothness you do not have mechanical • No restriction of problems which could result in injury movement or becoming stranded. -
Page 16: Riding Mini Bike
RIDING THE MINI BIKE HELMET, EYE PROTECTION, PROTECTIVE CLOTHING Always wear a DOT or SNELL certified motorcycle helmet (1). A helmet helps protect against serious head injuries in the event of an accident. A helmet is the most important safety gear item you can wear. Consult with a motorcycle dealer for the correct size and type of motorcycle helmet that is right for... -
Page 17: Starting The Engine
RIDING THE MINI BIKE STARTING ENGINE To start the engine 1. Place the fuel valve (1) in the “ON” (right) position. 2.. If engine is cold, place the choke lever (2) in the “ON” (left) position. 3. Place the ON/OFF switch (3), located on the handlebars, in the (on)position. -
Page 18: Starting Off
RIDING THE MINI BIKE STARTING OFF 1. Start and warm up the engine according to the instructions in this manual. 2. Place the side kick stand in the up position. WARNING 2. Apply the throttle gradually to start Removing hands from the handlebars riding. -
Page 19: Load Guidelines
Coleman approved by the manufacture. Powersports. Never modify the Mini Bike with improper installation. Make sure to follow all instructions recommended in the certified modification. -
Page 20: Maintenance
MAINTENANCE For maintenance, your mini bike may be maintained by an authorized Coleman Powersports service dealer or a repair shop of your choosing. Following the proper maintenance procedures and time table for CAUTION maintenance listed in this manual is Failing to perform recommended... -
Page 21: Maintenance Chart
MAINTENANCE CHART In order to maintain good performance, check and maintain the motorcycle at the intervals listed in the Maintenance chart. The capital letters in the following chart represent: I: Inspect, including troubleshooting, cleaning, adding lubricating oil, adding oil, repairing and replacement. A: Adjustment C: Cleaning R: Replacement L: lubricating Maintenance... -
Page 22: Air Filter
MAINTENANCE Air Filter CAUTION The air cleaner element needs to be cleaned or replaced periodically (see Clean air filter frequently if Mini chart for cleaning/replacement Bike is driven in wet, muddy or intervals). The air filter element will need to be cleaned more often dusty conditions. -
Page 23: Spark Plug
MAINTENANCE Spark Plug This Mini Bike comes equipped with a CHDY- F7TC spark plug. To inspect the spark plug, remove the air filter cover and element to gain access. Remove spark plug cap (1) then remove the spark plug from the engine with the spark plug tool provided. -
Page 24: Engine Oil
MAINTENANCE Engine Oil WARNING The proper amount and grade of engine oil will have a great impact New and used oil can be on the life of the engine. Checking the oil daily and changing the oil as hazardous listed in the maintenance schedule Children and pets can be is the most important maintenance procedure for the engine. -
Page 25: Throttle Cable Adjustment
MAINTENANCE Throttle Cable adjustment It is important that the throttle grip have a certain amount of free play so .078 - .24 in the throttle does not rise when the (2-6 mm) handlebars are turned from left to right. The hand grip throttle free play (2) should be .078 - .24 in (2-6 mm) WARNING To adjust freeplay... -
Page 26: Brakes
MAINTENANCE Brakes Brake Lever Adjustment 2.0 - 4.0mm (0.08 - 0.16 in) The front left brake lever (1) should have 2.0 - 4.0mm (0.08 - 0.16) of free play. To adjust brake lever free play: 1. Loosen the Jam nut (2) on the brake cable. -
Page 27: Chain And Sprocket
MAINTENANCE Chain Chain lubrication Chain and Sprocket Lubricating the chain before each ride will help to ensure maximum life Inspection of the chain and sprockets. Inspect the drive chain for wear, rust, bound links, proper lubrication and Instructions for cleaning proper tension. -
Page 28: Centrifugal Clutch
MAINTENANCE Centrifugal Clutch Cleaning and lubrication Shut off engine and allow to cool before performing maintenance To help ensure the maximum life and inspection on the centrifugal out of the Centrifugal clutch. It is clutch. important to clean and lubricate the clutch after every 3 hours of operation. -
Page 29: Tires
MAINTENANCE Tires Inspect tires before each ride, this should include the following: 1. Inspect for cracks or leaks 2. Inspect tread depth. If tread depth is below 4mm (.16 in.) replace the tire. Minimum tread 3. Check tire pressure. Incorrect tire 4mm (.16 in.) pressure can affect the handling, rider comfort, steering, tire life and traction. -
Page 30: Storage
Storage If the Mini Bike is left unused for an extended period of time, proper storage maintenance is required. 1. Wash Mini Bike thoroughly, then wax painted parts with a non abrasive auto wax. Coat vinyl seat and rubber parts with a vinyl/rubber protectant. -
Page 31: Washing The Mini Bike
Washing the Mini Bike 1. Wash mud and dirt off Mini Bike with low pressure water from a hose. Do not use high pressure nozzles, this could allow water to enter the engine causing damage. 2. Wash Mini Bike using a mild deter- gent or car soap using a sponge, soft rag or brush. -
Page 32: Troubleshooting
TROUBLESHOOTING Trouble Possible cause Solution Engine will • Low fuel • Fill with fresh fuel not start • Stale or contaminated fuel. • Have a service center flush and fill with fresh fuel. • Fuel valve is in the “OFF” • Place fuel valve in the position “ON” position. • Loose spark plug • Tighten spark plug • Spark plug fouled or • Clean or replace plug. defective. • Spark plug gap is incorrect •... -
Page 33: Specifications
SPECIFICATIONS Engine Braking Displacement 196cc Rear Brakes (Type) Drum Starting Recoil Cord Spark Plug Typ CHDY- F7TC Cooling Air cooled Tires Ignition Type T.C.I Front Tire Size AT19x7-8 Cylinder head config. Rear Tire Size AT19x7-8 Number of Cylinder Single Combustion Cycle 4-stroke 54mm Bore and Stroke... -
Page 34: Frame And Engine Number Location
FRAME AND ENGINE NUMBER LOCATION The Vehicle identification number and the engine number are needed VIN # when calling for parts, service center help or when registering your Mini Bike. Locate the numbers and list the numbers below for reference. The 17 digit Vehicle Identification Number (VIN) is located on the vertical tube on the neck of the mini... -
Page 35: Warranty
Hisun Motors Corp., U.S.A. Emission Control System Warranty Statement The U.S. Environmental Protection Agency and Hisun Motors Corp., U.S.A. (hereinafter “HISUN”) are pleased to explain the emission control system warranty on your Off-Road vehicle. New off-road motor vehicles must be designed, built and equipped to meet U.S. - Page 36 McKinney, TX 75069 (Phone: 972-446-0760 or Toll Free: 877-838-6188), or the U.S. Environmental Protection Agency at 2000 Traverwood Drive, Ann Arbor, MI 48105. Hisun Motors Corp., U.S.A. warrants that each new off-road vehicle: is designed, built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency, and is free from defects in material and workmanship which cause...
- Page 37 III. Limited Liability The liability of HISUN under this Emission Control System Warranty is limited solely to the remedying of defects in material or workmanship by an authorized HISUN dealer at its place of business during customary business hours. This warranty does not cover inconvenience or loss of use of the vehicle or transportation of the vehicle to or from the HISUN dealer.
- Page 38 you should contact Hisun Motors Corp., U.S.A., or the U.S. Environmental Protection Agency at 2000 Traverwood Drive, Ann Arbor, MI 48105. Hisun Motors Corp., U.S.A. 310 E. University Drive McKinney, TX 75069 Phone: 972-446-0760 Fax: 972-446-0765 Toll-Free: 877-838-61...
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What size bolt do I need for the oil drain plug
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